Efco Swaploader SL-406 User manual

Model SL-406
Parts and
Operations Manual
Hoist Serial Number: ____________________

43H32
SL-406
DECAL ASSEMBLY
4
10 3
9
7
(ON VISOR)
(ON DASHBOARD)
6
8
11
51
2
11
OUTER TUBE ASS'Y
(REF)
8
11 5
1
2
11
OUTER TUBE ASS'Y
(REF)

TABLE OF CONTENTS
I. INTRODUCTION
Letter to Customer
Warranty Statement
Safety Suggestions
II. INSTALLATION
Initial Inspection
Hoist Installation
Controls Installation
Hydraulic Tank Installation
P.T.O. Selection
Pump Installation
Start Up Procedure
400 Series Subframe Dimensions
300 Series Subframe Dimensions
Stabilizer Installation (Optional)
Accessory Installation
Bumper Assembly
Bumper Assembly, w/ Extension
Bumper Assembly, Folding
Bumper Assembly, Drop Down
Cab Guard Assembly
Container Variability System - (C.V.S.)
Fender Assembly, Tandem Axle
Rear Light Bar Assembly
Roller & Roller Mount
Toolbox Assembly
III. OPERATION
Loading a Container
Dumping a Container
Placing a Container on the Ground
Operating the Stabilizer
Changing Hook Heights -
Adjustable Jib (Optional)
IV. MAINTENANCE
Weekly Service (50 Operations)
Monthly Service (200 Operations)
Yearly Service
Lubrication Diagram
Hydraulic Oil Specifications
Hydraulic Filter Interchange
General Maintenance Parts List
Replacement Bearing List
Mast Lock (Safety Latch) Inspection &
Adjustment Instructions
Pressure Check Instructions
V. PARTS LIST
Base Assembly
Mainframe Subassembly
Rear Pivot Subassembly
Telescopic Jib Subassembly
Mast Lock (Safety Latch) Assembly
Hoist Installation Kit Assembly
Manual Control Assembly, 2 Section
Hyd. Sub-Ass’y – Base Cylinder Circuit
Hyd. Sub-Ass’y – Chassis-Tank Circuit
Hydraulic Sub-Assembly – Pump Circuit
Decal Assembly
VI. OPTIONS
Air Shift Control Assembly, 2 Section
Air Circuit, 2 Section
Manual Control Assembly, 3-Section
Air Shift Control Assembly, 3-Section
Air Circuit, 3-Section
Stabilizer Final Assembly
Stabilizer Sub-Assembly
Hyd. Sub-Assembly – Stabilizer Circuit
Telescopic Jib Sub-Assembly -
w/ Adjustable Jib (Optional)
Adjustable Jib Assembly
SL-406 Rev. 07/2009

INTRODUCTION

INTRODUCTION 1-1
09/2009
SWAPLOADER U.S.A., LTD.
TO THE CUSTOMER
Your new SwapLoader Hoist was carefully designed and manufactured to give years of
dependable service. To keep it operating efficiently, read the instructions in this manual
thoroughly. It contains detailed descriptions and instructions for the efficient operation and
maintenance of your SwapLoader. Each section is clearly identified so you can easily find the
information that you need. Read the Table of Contents to learn where each section is located.
All instructions are recommended procedures only.
Throughout this manual you will come across "Dangers," "Warnings," or "Cautions"
which will be carried out in bold type and preceded by the symbol as indicated to the
left. Be certain to carefully read the message that follows to avoid the possibility of
personal injury or machine damage.
Record your SwapLoader Hoist serial number in the appropriate space provided on the title page.
Your SwapLoader dealer needs this information to give you prompt, efficient service when you
order parts. It pays to rely on an authorized SwapLoader Distributor for your service needs. For
the location of the Distributor nearest you, contact SwapLoader.
NOTE: It is SwapLoader's policy to constantly strive to improve SwapLoader products.
The information, specifications, and illustrations in this publication are based on
the information in effect at the time of approval for printing and publishing.
SwapLoader therefore reserves the right to make changes in design and
improvements whenever it is believed the efficiency of the unit will be improved
without incurring any obligations to incorporate such improvements in any unit
which has been shipped or is in service. It is recommended that users contact an
authorized SwapLoader Distributor for the latest revisions.

INTRODUCTION 1-2
09/2009
SWAPLOADER, U.S.A., LTD.
1800 N.E. BROADWAY, DES MOINES, IOWA 50313
LIMITED WARRANTY STATEMENT
Effective September 1, 2009
SwapLoader U.S.A., Ltd., (SwapLoader), warrants to the original purchaser of any new SwapLoader product sold by an
authorized SwapLoader distributor or service center, that such products are free of defects in material and workmanship. All
SwapLoader products with an original factory invoice date of September 1, 2009 or later qualify for warranty as defined in this
Limited Warranty Statement.
•Repair or replacement of parts on SwapLoader products are covered under warranty for forty-eight (48) months from
date of Retail Sale by an authorized SwapLoader Distributor or service center, subject to any applicable federal, state
or local taxes, and not to extend beyond sixty (60) months from the original factory invoice date. SwapLoader will, at
its discretion, either repair the defective parts or replace them with equivalent parts, subject to the conditions below.
•Labor charges authorized by the SwapLoader Warranty Department are covered under warranty for a period of twelve
(12) months from the date of Retail Sale by an authorized SwapLoader Distributor or service center, and not to extend
beyond twenty-four (24) months labor from the original factory invoice date.
•Warranty Registration Card must be returned within 15 days of Retail Sale of SwapLoader hoist to SwapLoader, Des
Moines, Iowa. If unit has not been registered, then the warranty start date will revert to the original factory invoice
date. Warranty Registration is the ultimate responsibility of the owner and may be accomplished by the completion
and return of the product registration form included in the SwapLoader hoist manual. If the owner is not sure that
product registration is completed, then SwapLoader encourages them to contact us at 888-767-8000 to confirm.
•Defective parts must be reported to SwapLoader within 30 days of discovery on a SwapLoader warranty claim report
form. A Return Goods Authorization (RGA) number must be issued to the claiming party prior to the return of any
defective part to be considered for warranty.
•Warranty service must be performed by a distributor or service center authorized by SwapLoader to sell and/or service
SwapLoader products, which will use only new or remanufactured parts or components furnished by SwapLoader
U.S.A., Ltd. SwapLoader will invoice the distributor or authorized service center for the replacement parts and freight.
Upon completion of the repair any defective parts to be returned for warranty consideration must be returned freight
prepaid with a copy of the SwapLoader issued RGA form and a copy of the completed warranty claim report form.
Upon evaluation of the returned parts, once warranty is approved, credit will be issued to the appropriate account for
the approved warranty costs which may include parts, labor, and/or freight.
•The warranty covers only defective material and workmanship. It does not cover depreciation or damage caused by
normal wear and tear, accident, mishap, untrained operators, or improper or unintended use. The owner has the
obligation of performing routine care and maintenance duties as stated in SwapLoader’s written instructions,
recommendations, and specifications. Any damage resulting from owner/ operator failure to perform such duties shall
void the coverage of this warranty. The cost of labor and supplies associated with routine maintenance will be paid by
the owner.
•In no event will SwapLoader, the SwapLoader distributor or any company affiliated with SwapLoader be liable for
business interruptions, costs of delay, or for any special, indirect, incidental or consequential costs or damages. Such
costs may include, but are not limited to loss of time, loss of revenue, loss of use, wages, salaries, commissions,
lodging, meals, towing, hydraulic fluid, travel, mileage, or any other incidental costs.
•SwapLoader is not responsible for the removal or replacement of accessories (fenders, toolbox, etc.).
•Warranty shall not apply if the equipment is operated at capacities in excess of factory recommendations.
•Warranty is expressly void if the seal on the main relief control valve has been broken.
•SwapLoader will ship the replacement part by the most economical, yet expedient means possible. Expedited freight
delivery will be at the expense of the owner.
•Warranty is expressly void if serial number plate or stamping is tampered with.
IT IS EXPRESSLY UNDERSTOOD AND AGREED THAT THERE ARE NO WARRANTIES MADE BY THE MANUFACTURER OR
ITS AGENTS, REPRESENTATIVES OR DISTRIBUTORS, EITHER EXPRESSED, IMPLIED, OR IMPLIED BY LAW, EXCEPT
THOSE EXPRESSLY STATED ABOVE IN THIS STANDARD LIMITED WARRANTY AGAINST DEFECTS IN MATERIAL AND
WORKMANSHIP. THE MANUFACTURER AND ITS AGENTS, REPRESENTATIVES AND DISTRIBUTORS SPECIFICALLY
DISCLAIM ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
SWL Warranty 083109

INTRODUCTION 1-3
09/2009
SAFETY SUGGESTIONS
1. Do not operate or service this equipment until you have been properly trained and
instructed in its use and have read the operation and service
manual.
2. Do not operate this equipment on uneven ground.
3. Do not drive with the hoist in the dump
position or with the hook to the rear.
4. Do not exceed 1,500 Engine RPM when operating the Power Take Off (P.T.O.). Never
leave the P.T.O. in gear while transporting.
5. The hoist must be used with containers that properly fit the hook and rear holddowns.
The container specifications must match the hoist specifications.
6. Keep the containers and hoist in good working order. DO NOT use if repairs are needed.
Perform periodic inspections and maintenance as required by the maintenance section of
the operator's manual.

INTRODUCTION 1-4
09/2009
7. Make sure work area is clear of people and obstacles prior to
dumping or unloading containers. SwapLoader strongly
recommends that a back up alarm be installed on the truck
chassis. The operation of the hook hoist is that the truck is
backed up to the body to pick it up and so there is a potential
pinch point between the body and the hook.
8. Any container, which is on the hoist, MUST be unloaded
prior to performing any repairs or maintenance to the hoist.
Also, DO NOT allow any person to work on or be under the
hoist in a raised position without first installing adequate
safety blocks to eliminate all possibility of the hoist
accidentally lowering. SwapLoader strongly recommends
that if possible the container should be dismounted from the
hoist prior to performing any maintenance to the hoist.
9. It is the responsibility of the owner and/or installer to insure that any additional safety
devices required by state or local codes are installed on the SwapLoader Hoist and/or
Truck Chassis.
10. Keep away from overhead power lines. Serious injury or
death can result from contact with electrical lines. Use care
when operating hoist near electrical lines to avoid contact.
11. Avoid contact with high-pressure fluids. Escaping fluid
under pressure can penetrate the skin causing serious injury.
Avoid hazardous conditions by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure. Search for leaks with
a piece of cardboard, while protecting hands and body from
the high-pressure fluids.
12. It is the responsibility of the owner to provide proper maintenance of the Safety Decals.
Regular inspection and replacing of Safety Decals that have any fading or damage which
would impair their function should be done (See the illustration on the following page for
location of Safety Decals).

INTRODUCTION 1-5
09/2009
ITEM QTY P/N DESCRIPTION
1 2 90P07 OPERATION & SERVICE MANUAL
2 2 90P08 HOIST-BODY SPECIFICATIONS
3 ONE 90P09 HYDRAULIC OIL SPECIFICATIONS
4 ONE 90P10 HYDRAULIC OIL FLAMMABLE
5 2 90P11 HOIST FALLING
6 ONE 90P13 SAFETY INSTRUCTIONS
7 ONE 90P18 RELIEF VALVE
8 ONE 90P52 PROP DECAL
9 ONE 90P78 HIGH-PRESSURE FLUID
The following is a list of all the Swaploader Safety Decals, and their part numbers. Please use
when reordering replacement decals.
90P07 – OPERATIONS & SERVICE MANUAL
WARNING

INTRODUCTION 1-6
09/2009
90P08 – HOIST-BODY SPECIFICATIONS
90P09 – HYDRAULIC OIL SPECIFICATIONS
90P10 – HYDRAULIC OIL FLAMMABLE
90P11 – HOIST FALLING
90P13 – SWAPLOADER SAFETY INSTRUCTIONS
90P18 – RELIEF VALVE

INTRODUCTION 1-7
09/2009
90P52 – PROP DECAL (OPTIONAL)
90P78 – HIGH-PRESSURE FLUID

INSTALLATION

SL-406.INS 2-1
09/2009
INITIAL INSPECTION
When the SwapLoader hoist is received from the factory, you should inspect the hoist for
damage, which may have occurred in shipment. If damage has occurred, you should contact the
shipper immediately. Be sure to note any damage or missing items on bill of Lading.
You should then check the hoist to insure you have received all the parts as indicated by the
Packing List and the Ship Loose Box List.
If you have any problems, shortages, or questions, please contact SwapLoader U.S.A., Ltd.
immediately.
GENERAL INSTALLATION PROCEDURE
The installation of the SwapLoader on a truck chassis will generally follow these steps:
1. Install hoist assembly onto truck chassis.
2. Mount the hydraulic control valve to the hoist and install the hydraulic plumbing from
the control valve to the hydraulic cylinders. Then install the control levers in the cab and
route the control cables to the hydraulic control value assembly.
3. Install the hydraulic tank, hydraulic filter, and hydraulic plumbing between the hydraulic
tank and the control valve assembly.
4. Select and install the P.T.O. on the truck transmission. (Note: This can be done prior to
hoist installation on the truck chassis.)
5. Install the hydraulic pump and the plumbing from the pump to the hydraulic tank and
control valve assembly.
6. Fill the hydraulic tank with oil, bleed the air from the pump suction line, and start up the
unit.
Although SwapLoader attempts to include the mounts and attaching fasteners with each hoist
unit, your particular installation may require some additional mounts or modifications. If you
have problems with your installation, please contact SwapLoader at 1-888-767-8000, as we may
be aware of another customer who has installed a SwapLoader on a similar truck chassis.

SL-406.INS 2-2
09/2009
HOIST INSTALLATION TO TRUCK CHASSIS
1. Place the SL-406 hoist assembly on the truck chassis. The truck chassis mounting
surface should be flat without any steps or protrusions. If necessary shim bars need to be
added to ensure a flat surface on which to support hoist. The truck chassis should meet
the following minimum specifications (See Figures A):
RBM for each frame channel: 2,000,000 in.-lb.
Total RBM: 4,000,000 in.-lb.
Minimum clear frame rail for mounting: 232" (See Fig. A)
Front Axle Cap: 12,000 lb. (Min)
Total Rear Axle Capacity: 34,000 lb. (Min)
CA Dim: 172” to 180” (180” preferred)
Note: The above specifications are a minimum requirement. It is the responsibility of the
owner/operator to ensure the completed chassis meets or exceeds all federal, state,
and local regulations. Also, the hoist should not be used to lift and haul any load
that exceeds the load rating of any of the individual components of the completed
chassis (tires, axles, suspension, etc.)
The clear frame dimension indicated in the picture above allows for the overall length of
the hoist plus 5 inches for cab clearance and rear light bar mounting. Extra frame length
may be needed to allow for mounting additional accessories (e.g. Cab Guard, Tarper,
Light Kit, Stabilizer, etc.). For example, when mounting a light kit on a truck with a long
CA, check that the hoist and the light kit are positioned far enough back to eliminate any
interference between the fender and the light kit. You should also consider the final
weight distribution with regard to the bridge code when positioning the hoist.
Figure A

SL-406.INS 2-3
09/2009
2. There are three types of mount brackets used on the Model SL-406 hoist as indicated in
Figure B or Drawing No. 43H31. They are the spring mount brackets (40H31), and the
front mount brackets (Pt. No. 81H23), and the rear mount brackets (Pt. No. 81H24).
Locate the mount brackets on the side of the hoist as indicated in Figure B. These
dimensions are flexible because of possible interference with chassis components. Also
allow for mounting the control valve assembly and the hydraulic tank. You should
consult the truck chassis supplier for any limitations regarding drilling mount holes in the
truck chassis frame rails. Typically, the holes must be at least 2 ¾” from the top of the
truck chassis rails (Reference figure C, D, & E).
Once the locations of the mount brackets have been determined, use the mount brackets
as a template for marking the mounting holes in the truck chassis frame rails. Drill the
21/32 diameter holes required and attach the brackets to the truck chassis with the 5/8-
inch diameter bolts, washers, and locking hex nuts provided. Torque to 220 ft.lbs.
Figure B

SL-406.INS 2-4
09/2009
3. Weld the mount brackets to the hoist mainframe as indicated on Figures C thru E. You
may need to modify the mount brackets or add shim plates to allow for variances in the
width of the truck chassis as well as to allow for top rivets, stepped channels, etc.
Figure C
Figure D

SL-406.INS 2-5
09/2009
Note: Prior to any welding, consult the truck manufacturer for any special
precautions that may need to be taken. Typically the batteries must be disconnected
and the ground lead from the welder should be connected as close as possible to the
part being welded to avoid the possibility of arching across bearings, gears, etc.
Note: The hoist mainframe is made from high strength low alloy steel. Use an
appropriate welding process.
Figure E

VIEW A-A SECTION B-B
SECTION C-C
SECTION D-D
HOIST INSTALLATION KIT
SL-406
43H31 REV A
D
D
B
B
A
A
CC
PARTS PER 43H31
WT-lb/eaDESCRIPTIONQTYPART #ITEM
12.16SPRING MOUNT BRKT ASS'Y440H311
0.01DECAL ASS'Y143H322
0.01PARTS & OP MANUAL143H333
5.53MIDDLE BRACKET681H234
9.26
REAR BRACKET
281H245
0.005/16" LOCK WASHER3007526
0.003/8" LOCK WASHER4007557
0.055/8" H.T. WASHER32007858
0.053/8-16 UNC x 1 1/4" HHCS400P139
0.023/8-16 UNC HEX NUT (GR. 8)400P1410
0.075/16-18 UNC x 2 3/4" HHCS300P1911
0.015/16-18 UNC HEX NUT300P2012
0.085/8-11 UNC LOCKING NUT3200P5513
0.235/8-11 UNC x 2" HHCS (GR. 8)3200P6914
0.045/16-18 UNC x 1 1/4" BOLT210P2815
0.08COVER PLATE210P2916
0.04CLAMP HALF ASSEMBLY210P6617
43H31
HOIST INSTALLATION KIT
1/4
TYP
43H30
1/4 TYP
REF.
1 14138
HYD. TANK
(REF)
8 13 14
14138 54 14138
REF.
24"
LEAVE 1/8" GAP
BETWEEN UPPER
& LOWER SPRING
MOUNT BRACKETS
COMPRESS RUBBER
SPRINGS APPROX. 1/8"
1
1/8"
14
13
8
TRUCK
FRAME (REF)
HYD. CONTROL
VALVE (REF)
6 11 12
10
9
7
REF.
41H01
HYD. VALVE
(REF)
SEE NOTE 1
SEE NOTE 1
15
16
17
NOTES:
1. 43H33 (PARTS & OPERATION MANUAL) AND
43H32 (DECAL ASSEMBLY) NOT SHOWN.
110.16TOTAL
SL-406 03/2020
2-6

SL-406.INS 2-7
09/2009
CONTROLS INSTALLATION - MANUAL
1. Attach the valve mount bracket (Pt. No. 41H01) to the mainframe as indicated on Dwg.
No. 90H57 with the fasteners provided (See Drawing 43H31).
2. Mount the hydraulic control valve assembly (Pt. No. 20P88) to the valve mount bracket
as shown on Drawing No. 90H57 with the fasteners provided.
3. Install the hydraulic adapters, connect the hydraulic tubing (Pt. No. 13P11), and connect
the hydraulic hose assemblies (Pt. Nos. 11P98 and 11P99) to the control valve assembly
as indicated on Drawing No. 91H13. The clamp assemblies that are provided in the
Loose Parts Box should support the tubing (See Drawing 43H31).
4. Determine the best location in the cab for the control levers (Pt. No. 20P08). The
location should be such that the controls can be easily reached while operating the truck.
A control lever console (Pt. No. 20P09) is provided to facilitate the mounting of the
control levers.
5. Assemble and install the control lever console (See diagram below). Typically the
console is fastened to the floor of the cab and the control cables are routed through
additional holes drilled in the floor. Your particular installation may require that
additional brackets be fabricated or other modifications made.

SL-406.INS 2-8 09/2009
90H57 ~ REV A
SL-330/400/406
MANUAL CONTROL ASS'Y - 2 SECTION