ELBO CONTROLLI SETHY SIX User manual

INSTALLATION, OPERATION AND MAINTENANCE MANUAL rev 1.0 05/13

1 GENERAL INDEX ELBO CONTROLLI srl
SETHY SIX
1 GENERAL INDEX
1 GENERAL INDEX............................................................................................................................................2
2 CERTIFICATION ..............................................................................................................................................4
3 DISMALTING...................................................................................................................................................5
4 PRESENTATION...............................................................................................................................................6
4.1 General Features..........................................................................................................................................6
4.2 Technical features........................................................................................................................................6
5 WARNINGS.......................................................................................................................................................8
5.1 Introduction.................................................................................................................................................8
5.2 Purpose.......................................................................................................................................................8
5.3 Font characters and heading layout...............................................................................................................8
6 PREPARATION AND INSTALLATION...........................................................................................................10
6.1 Packing list................................................................................................................................................10
6.2 Safety norms..............................................................................................................................................11
6.3 Suggested use of the machine.....................................................................................................................11
6.4 Packing, transport and storage....................................................................................................................11
6.5 Installation.................................................................................................................................................12
6.5.1 Machine stabilisation and electrical connection.......................................................................17
6.6 Operating conditions..................................................................................................................................20
6.7 Power supplies...........................................................................................................................................20
6.8 Machine DNA...........................................................................................................................................20
7 MAIN CONTROLS.........................................................................................................................................22
7.1 Start...........................................................................................................................................................22
7.2 Operative areas..........................................................................................................................................24
7.3 Spindle functions.......................................................................................................................................31
7.3.1 Interchangeable rotating spindle..............................................................................................31
7.3.2 Manual spindle brake..............................................................................................................31
7.3.3 Spindle index (option).............................................................................................................32
7.4 Axes movements........................................................................................................................................32
7.4.1 Rapid movement.....................................................................................................................32
7.4.2 Micrometric movement...........................................................................................................33
8 PRELIMINARY OPERATIONS.......................................................................................................................34
8.1 Axes reference points.................................................................................................................................34
8.2 Presetter configuration...............................................................................................................................35
8.2.1 Introduction.............................................................................................................................35
8.2.2 Description of functions..........................................................................................................35
8.2.3 Calibration of the 212V vision system.....................................................................................37
8.2.4 Setting the keyboard................................................................................................................40
9 212V VISION SYSTEM...................................................................................................................................43
9.1 Introduction...............................................................................................................................................43
9.2 Focusing of image......................................................................................................................................43
9.3 Camera Operative modes...........................................................................................................................46
9.4 Collimation on fixed grid...........................................................................................................................46
9.5 Autocollimation.........................................................................................................................................47
9.5.1 Particular cases of collimation.................................................................................................47
9.6 Freezing measurement ..............................................................................................................................48
9.7 Camera functions.......................................................................................................................................48
9.7.1 Setting analog/digital visualization..........................................................................................49
9.7.2 Tool profile memorisation.......................................................................................................50
9.8 Geometrical calculations............................................................................................................................52
9.8.1Automatic geometric modes....................................................................................................52
9.8.2Automatic angle measurement.................................................................................................52
9.8.3Automatic radii measurement..................................................................................................54
9.8.4 Manual geometric modes........................................................................................................56
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1 GENERAL INDEX ELBO CONTROLLI srl
SETHY SIX
9.8.5 Manual acquisition of angles...................................................................................................56
9.8.6 Manual radii acquisition..........................................................................................................58
9.8.7 Radii and angles checking with mobile grid............................................................................59
9.8.8 Region of Interest....................................................................................................................62
9.9 Tool inspection..........................................................................................................................................63
10 MACHINE ORIGINS.....................................................................................................................................66
10.1 NC machine origins.................................................................................................................................66
10.2 Introduction.............................................................................................................................................67
10.3 Machine origin entering...........................................................................................................................68
10.3.1Advanced options..................................................................................................................72
10.4 Machine origin modification....................................................................................................................73
10.5 To activate a machine origin.....................................................................................................................73
10.6 To delete a machine origin........................................................................................................................73
11 TOOL SETS...................................................................................................................................................74
11.1 Introduction.............................................................................................................................................74
11.2 Insert tool set...........................................................................................................................................75
11.2.1 New tool entering..................................................................................................................79
11.2.2 Tool deleting..........................................................................................................................79
11.2.3 Tool label printing.................................................................................................................79
11.3 Tool set modification................................................................................................................................80
11.4 Tool set deletion.......................................................................................................................................80
11.5 Tool set copy............................................................................................................................................80
11.6 Rename tools set......................................................................................................................................81
12 DATABACKUP AND RESTORE..................................................................................................................82
12.1 Introduction.............................................................................................................................................82
12.1.1 Back-up.................................................................................................................................82
12.1.2 Retrieve operation.................................................................................................................82
12.1.3 Software upgrade..................................................................................................................82
13 INSTALLING DYMO LABELING MACHINE..............................................................................................83
14 PRINTER SUBSTITUTION...........................................................................................................................84
15 RAPID LABEL PRINTING............................................................................................................................86
16 MAINTENANCE...........................................................................................................................................88
16.1 Routine maintenance................................................................................................................................88
16.1.1 Spindles, adapters and reset gauges lubrication ....................................................................88
16.1.2 212V vision system cleaning.................................................................................................88
16.1.3 Compressed air filter cleaning...............................................................................................88
16.1.4 Touch screen monitor calibration...........................................................................................88
17 TROUBLE SHOOTING.................................................................................................................................90
17.1 Foreword.................................................................................................................................................90
17.2 Problems, causes and solutions.................................................................................................................90
17.2.1 PROBLEM: the presetter does not switch on.........................................................................90
17.2.2 PROBLEM: the axes do not release.......................................................................................90
17.2.3 PROBLEM: upward movement difficulties of the Z axis.......................................................90
17.2.4 PROBLEM: index key does not work (only on machines with optional index)......................90
17.2.5 PROBLEM: calculations are incorrect and measurements non repetitive...............................90
17.2.6 PROBLEM: axes calculation does not take place..................................................................90
17.2.7 PROBLEM: autocollimation gives different measurements on different parts of the screen.. 90
17.2.8 PROBLEM: the 212V fixed grid is not parallel to the axes preset and/or the image’s focus is
not at the point of maximum tangency of the tool. ...........................................................................91
17.2.9 PROBLEM: Imprecision of the touch screen monitor............................................................91
17.2.10 PROBLEM: Date and time system not correct.....................................................................91
18 ELECTRICAL DIAGRAM.............................................................................................................................93
19 PNEUMATIC DIAGRAM.............................................................................................................................94
20 PICTURE INDEX..........................................................................................................................................95
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2 CERTIFICATION ELBO CONTROLLI srl
SETHY SIX
2 CERTIFICATION
The manufacturer, ELBO CONTROLLI S.r.l., under its own responsibility,
DECLARES THAT:
the SETHY SIX presetter conforms to the following safety standards where enforceable:
 2006/42/CE
harmonized standards EN ISO 12100-1, EN ISO 12100-2
 2004/108/CE
harmonized standards EN61326-1, EN55011 ISM (group 1, class A),
EN61000-3-2, EN61000-3-3, EN61000-4-2, EN61000-4-3, EN61000-4-4,
EN61000-4-5, EN61000-4-6, EN61000-4-11
 2006/95/CE
harmonized standards EN60950-1, EN60204-1
as shown in the test reports enclosed in our technical brochure, available at our offices.
MEDA, 03/10/2008 Massimiliano Tasca
General Manager
Information relating to this presetter is listed on the identification plate stamped on the left-hand side of
the machine as shown above.
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3 DISMALTING ELBO CONTROLLI srl
SETHY SIX
3 DISMALTING
Information obligations to the end-users
DISPOSAL OF WASTE MATERIALS
INFORMATION FOR PROFESSIONAL USERS
As per the 200/95/EC, 2002/96/EC and 2003/108/EC Directives, concerning the reduction in the use of
hazardous substances in electrical and electronic apparatuses, as well as the disposal of waste materials.
The symbol of a crossed wheelie-bin applied on the apparatus indicates that at the end of its useful life the product
must be collected separately from other waste materials.
The separate waste collection of the apparatus, which has reached the end of its useful life, is organized and
managed by the national dealer.
The end-user who desires to get rid of the present apparatus must therefore contact the national dealer and follow
the given instructions.
Suitable separate waste collection for future recycling, treatment and environmentally friendly disposal contributes
towards preventing any possible negative effects on the environment and on health, and encourages the re-use and
recycling of the materials the apparatus is made up of.
Unauthorised disposal of the product by the end-user will lead to payment of the administrative sanctions in force
in the country where it is marketed.
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4 PRESENTATION ELBO CONTROLLI srl
SETHY SIX
4 PRESENTATION
Thank you for purchasing ELBO CONTROLLI’s SETHY SIX Presetter (from now on referred to as
SETHY SIX). You will certainly have great satisfaction using the SETHY SIX and you will increase the
profitability of your NC machines
SETHY SIX Presetters have been manufactured in compliance with ergonomic and simplicity principles
and offer outstanding technological solutions. The mechanical systems, electronics and software deal with
tool measurement and pre-adjustment. The 212V camera vision system, designed by ELBO
CONTROLLI, is used to acquire measurement data both automatically and manually.
The good value for money and the precision of measurements make SETHY SIX one of a kind.
4.1 General Features
• Measuring range: diameter max 400 mm (radius 200 mm); height max 600 mm.
• Machine structure is stainless-steel offering high mechanical strength and long life.
• Base and column made from ground natural granite: linearity max error 4 µm/Mt certification with
Taylor Hobson ris.1 µm/Mt electronic millesimal level.
• ISO / BT / HSK / CAPTO / VDI / etc. interchangeable rotating spindle-holder, max run-out error < 4
µm.
• Double vault arc prismatic slideways: N° 2 X axis slideways; N° 1 Z axis slideways.
• Double re-circulating ball bearing slides (3), lubricated for life (preloaded slides/slideways: P/H
class).
• Manual mechanical braking of the interchangeable spindle-holder rotation.
• Constant load Archimedean spiral spring to counteract the force of gravity on mobile masses.
4.2 Technical features
• Vision system for tool measurement and cutting-edge inspection includes:
• C-MOS sensor framed image area 6,4 x 6,4 mm.
• Magnification 30x approx.
• Telecentric lens.
• Double lenses at low F/Number in order to eliminate the edge definition error.
• Illuminator: episcopic toroidal lens and circular red leds; diascopic illuminator with
punctiform red light led.
• Machine operator interface through:
• TFT 15” colour Touch Screen Monitor.
• Intel Atom D.C. fan-less motherboard.
• UBUNTU LINUX operating system.
• Data storage on SSD card (solid-state drive).
• X and Z axes lock management with control of maximum speed of translation 2mm/sec.
• Standard software:
• CNC machine origin management and adapters.
• Tool list creation and/or single tool.
• TOOLINGUP software to manage:
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4 PRESENTATION ELBO CONTROLLI srl
SETHY SIX
• Tool set and Post Processor universal generator
• Magnetic chip code-holders (Balluff for example, hardware not included)
• Multi-cutting tools
• ELBO CONTROLLI linear Transducers in optical glass type SLIDE 371 certified HP laser
• Axes resolution: X= 1 µm, Z= 1 µm
• Anti-dust cover provided for when not in use.
• Overall dimensions: L= 1070 mm, H= 1140 mm, P= 595 mm.
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5 WARNINGS ELBO CONTROLLI srl
SETHY SIX
5 WARNINGS
5.1 Introduct on
This operation and maintenance manual, concerning the SETHY SIX Presetter should be considered as an
integral part of the apparatus and should therefore be kept with care for future reference.
All the procedures and information contained in this manual cannot be a substitute for the end user’s
adequate tool presetting knowledge but they provide the necessary information for the correct and proper
use of the SETHY SIX presetter.
Unauthorised equipment handling, non-compliance of instructions, improper or incorrect use may lead to
unforeseen results for which ELBO CONTROLLI S.r.l. declines all civil or criminal liability.
ELBO CONTROLLI S.r.l. reserves the right to modify at any time the tool presetter and the operator’s
manual without prior notice, on account of the continuous technical updating of the product in pursuit of
the Company strategy aimed at perfecting presetting technology of tool measurement and presetting and
to achieve ultimate customer satisfaction.
All suggestions for improvement to the apparatus or manual are welcome either by fax or letter to our
head office.
5.2 Purpose
The aim of the manual is to allow the SETHY SIX Presetter operator to become acquainted with the
machine’s operating directions, routine and non-routine maintenance and the proper operating procedures
and to show all the required necessary actions from the presetter introduction until its disposal.
ELBO CONTROLLI S.r.l. only approves the allowed uses and the reported configuration; any other use
or configuration is not recommended, as it may compromise the tool’s proper functioning and/or its
safety. This manual does not replace the knowledge and the technical expertise of the personnel involved
in the use of the Presetter machine and is to be considered as a guide before and during use.
This manual must be read following the chapters in their logical order, because the repeated
information is explained in full only the first time it appears; afterwards it is just mentioned
because it constitutes knowledge already acquired.
5.3 Font characters and head ng layout
This manual is subdivided into chapters, which contain homogeneous information; each chapter is
identified by a title in the following typographical character:
X. FIRST CHAPTER
Each chapter is identified by a title in the following text format:
X.X FIRST PARAGRAPH
The operation or maintenance procedures are identified by:
 Procedure
Then the procedure will be identified with:
• step 1
• step 2
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5 WARNINGS ELBO CONTROLLI srl
SETHY SIX
...............
• step 4
Notes or instructions are identified using the following format:
✔ Note or instructions of particular interest.
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6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl
SETHY SIX
6 PREPARATION AND INSTALLATION
6.1 Pack ng l st
Before proceeding with preparation and installation, check that the tool presetter packaging contains the
following components:
PRESET MOD.
SETHY SIX
ROTATING SPINDLE
ISO 30 ISO 40 ISO 45 ISO 50
HSK 63 ………… ………… ….…….
RESETTING GAUGES
ISO 30 ISO 40 ISO 45 ISO 50
HSK 63 ………… ………… ….…….
REDUCERS
ISO ........... VDI ..…........ other .........………….......
MINI-LABELLING MACHINE ..….....……….. LABELS ………...………...
FEEDER
OPERATION MANUAL (PDF)
TEST REPORT
WARRANTY
DUST COVER
CHECKED BY..............................................
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6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl
SETHY SIX
6.2 Safety norms
The personnel involved with the SETHY SIX preset are not required to use any particular protection,
however they must be informed of the following potential dangers:
• In particular conditions of measurement of the vertical axis, the 212 illuminator can be an
obstacle at head height if the machine is used without the necessary attention and care.
• We recommend carrying out the handling of tools carefully and, if necessary, protecting
one’s hands because tools are sharp and potentially dangerous.
✔ The person responsible for employee safety should train the users of the presetter, by imposing
the reading of this manual as a pre-requisite (in Italy see D.L. 81/08).
6.3 Suggested use of the mach ne
The SETHY SIX presetter is an instrument to preset and measure the tools surveying their dimensions
along the X-Z axes, in accordance with the axes definition of the machine using the above-mentioned
tools. The measurable tools are to be compatible with the presetter spindle; any attempt to adapt the tool
presetter spindle taper without using the appropriate adapters supplied by ELBO CONTROLLI S.r.l. is to
be considered improper use.
The maximum weight of the tool to be measured is 40 kg.
Any other use is to be considered improper and compromising the operator’s safety.
✔ The SETHY SIX Presetter is to be handled by a single person in conditions of tested and controlled
efficiency, in respect of all procedures described in this manual.
6.4 Pack ng, transport and storage
The machine must be handled inside its proper case, which protects it from normal mechanical stresses.
Shipping instructions, particularly the specified total weight, transport position and vulnerability to
atmospheric agents and the need to handle with care are printed on the packing with internationally
recognized symbols.
Keep the original packing and use it for further transportation of the machine.
Tool presetter transportation is to be carried out by qualified carriers able to provide the correct handling
of the transported goods, observing the following precautions:
• lift only with trolleys or pallet jacks;
• do not bump, throw, drop, roll, or drag the case;
• do not overload the packing by piling more than three cases;
• avoid exposure to atmospheric agents;
• maintain the prescribed transportation position.
The storage environment must fall within the following environmental conditions:
• safe from atmospheric agents;
• temperature between -10°C and 50 °C;
• relative humidity between 20% and 95% without condensation.
•
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6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl
SETHY SIX
6.5 Installat on
After the machine has been transferred to the installation site, the unpacking procedure must be followed
with reference to the attached sheet. As for packing, the reverse procedure must be followed.
✔ Unpacking procedure
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Figure 1: Unpacking instructions

6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl
SETHY SIX
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Figure 2: Unpacking instructions

6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl
SETHY SIX
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Figure 3: Unpacking instructions

6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl
SETHY SIX
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6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl
SETHY SIX
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6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl
SETHY SIX
6.5.1 Mach ne stab l sat on and electr cal connect on
Loosen the foot fixing screw, by introducing a 6mm ring
spanner/Allen key (B) in the hole at the rear of the machine.
Introduce the 6mm hex Allen key (A) into the hole on the upper
level of the machine and rotate until the machine is stable.
Now the foot fixing screw must be fixed by means of the 6mm
hex key (B) in the hole at the rear of the machine.
Connect the presetter to the earthed system with a yellow/green
conductor of minimum section 1,5 sq. Mm fixed on the provided
terminal.
Connect the presetter to the mains by means of the provided
feeder: insert the power supply connector into the instrument
socket and the plug into the mains socket 115-230 Vac.
Connect the presetter to the compressed air system and set the
feed pressure between 5 and 6 bar.
Compressed air impurities collection vessel.
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Figure 7: Electrical connection
Figure 8: Pneumatic connection
Figure 6: Machine stabilisation

6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl
SETHY SIX
Page 18 of 96
Figure 9: Front view
Rapid movement handle
Interchangeable spindle holder
212V camera system
Tools measurement illuminator
Shelf
Monitor LCD 15”
Touch Screen
Axes pneumatic
clamping button
(rapid movements)
Z axis micrometical
movement
X axis micrometical
movement
C-MOS image
sensor board

6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl
SETHY SIX
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Figure 10: Rear view
Annular illuminator
C-MOS lens
image sensor
Start button
USB communication ports
Pneumatic pressure
adjuster
Pneumatic
feeding inlet
Pneumatic
feeding filter
Monitor LCD 15”
inclination adjustment
Pressure gauge
Earthing terminal
Power supply input 24 VDC
ON/OFF switch
Adjustable foot
Adjustable foot hole
Adjustable foot hole

6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl
SETHY SIX
6.6 Operat ng cond t ons
As the presetter is a precision instrument, it must be positioned in a trouble-free site (free from dust
and/or any corrosive substances, excessive vibrations, extreme temperature fluctuations), away from
direct sunlight and far from windows and skylights. Preferably, it should be positioned in rooms with
diffused artificial lighting and with suitable working space for measurement takings.
The instrument does not generate acoustic emissions, apart from the sound of the pneumatic solenoid
valves exhaust, when they are activated by the push button panel, lower than the limit of 70 dB A.
The recommended climatic conditions are as follows:
• away from atmospheric agents;
• temperature between 10 and 40 °C;
• relative humidity between 20% and 95% without condensation.
✔ The best performance is obtained in a constant-temperature environment.
6.7 Power suppl es
Electrical circuit: power supply 115/230VAC, 50/60Hz, 200W.
Pneumatic circuit: compressed air between 5 and 6 bar.
6.8 Mach ne DNA
DNA is a service provided by Elbo Controlli for machines manufactured from January 2013.
It consists of a QR code through which you can access a dedicated webpage for your Presetter.
It is possible to immediately visualize:
• Technical data and serial numbers of every component of the machine
• CE mark declaration of conformity
• Warranty certificate
• Test report (access with password)
• Accuracy graph (access with password)
• Configurator file of the machine (access with password)
The label with the code is visible on the left-hand side of the frontal case at the base of the machine.
Scanning is possible through mobile devices such as smartphones and tablets with free software installed
or through free software for PC which can scan the code.
This service can be used to retrieve lost documents (eg. CE mark), updated test reports and accuracy
graphs if a recalibration has been carried-out, to find out the serial numbers of the components of the
machine (requested in case of assistance) without removing the carters of the machine.
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