Electro freeze 30rmt User manual

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H.C. Duke & Son, Inc. P/N 184955 June 2003 Printed In U.S.A.

Operator’s Manual

with Illustrated Parts List

FREEDOM 360º

Series

Soft Serve Freezer

Model 30RMT

P/N184955—6/03

Operator’s Manual

for

Electro Freeze Soft Serve

Freezer Model

30RMT

i

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ELECTRO FREEZE Soft Serve Model 30RMT

DANGER

Thesignalwords — DANGER, WARNING and

CAUTION — areusedwith thesafetyalert symbol

(DANGERdecalson thefreezermay ormaynot

havethesafety alert symbol,but the messageisthe

same).Decals with the words DANGER, WARNING

orCAUTION appear on thefreezer. DANGER identi-

fiesthe most serioushazard. Decals with thewords

DANGERor WARNING are typicallynear specific

hazardsonthefreezer.General precautions are

listedon CAUTION safety decals.In this manual,

CAUTIONmessages with the safety alert symbol

callattentionto safety messages.

ii

1. Recognize Safety Information ....Look for this

safety alert symbol throughout this manual.

When you see this symbol on your freezer or in this

manual,be alert to thepotential for personalinjury.

Followrecommendedprecautionsandsafe

operatingpractices.

2. Understand Signal Words ....

SAFETY FIRST!

Follow these four steps to safety ....

WARNING

CAUTION

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ELECTRO FREEZE Soft Serve Model 30RMT

3. Follow Safety Instructions ....

4. Operate Safely ....

Readand understand all safety messages in this

manual.Readandunderstandthe decal safety

messageson your freezer.Takenotice ofthe

location of all decals on the freezer and keep the

safetydecalsin good condition. Checkthem

periodicallyand replace missing, damagedor

illegiblesafety decals. The safety decals must

remain in place and legible for the life of the freezer.

Ifyou need new decals,use the information and

illustrations on pages v and vi of this manual to

identify the decal and call or write to H.C. Duke &

Son,Inc. or local ElectroFreeze distributor.

DO NOT attemptto operate the 30RMT freezer until

youreadand understand all safety messagesand

theoperatinginstructionsin this manual.

iii

SAFETY FIRST!

DO NOT allowuntrained personnel tomaintain or

servicethis machine. Failure to follow this

instruction may resultin severe personal injury. DO

NOT operatethe freezer unless allservice panels

andaccess doors are securedwith screws. DO

NOT attemptto repair or maintain the freezer until

themainpowersupply has been disconnected.

Somefreezershavemorethan one disconnect

switch. Contactyour local Electro Freeze

Distributorforauthorizedservice.

Safety

First!

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ELECTRO FREEZE Soft Serve Model 30RMT

Do not attempt to operate the freezer

until all safety precautions and operating

instructions in this manual are read and

understood.

Take notice of all warning, caution,

instruction and information decals (or

labels) on the freezer as shown in the

figure to the right. The labels have been

put there to help maintain a safe working

environment.

The labels have been designed to with-

stand washing and cleaning. All labels

must remain legible for the life of the

freezer. Check labels periodically to be

sure they can be recognized as warning

labels.

If it is necessary to replace any label,

please contact your local authorized

Electro Freeze Distributor or H. C. Duke

& Son, Inc. When ready to order, you will

need to determine the (1) part number,

(2) type of label, (3) location of label, and

(4) quantity required, and include a return

shipping address.

Safety Decal Locations

You may contact your local authorized

Electro Freeze Distributor, as follows:

Name:

Address:

Phone:

or — for factory service assistance —

contact H. C. Duke & Son, Inc. Electro

Freeze Service Department by phone or

FAX:

Phone: (309)755-4553

FAX: (309)755-9858

(The decals on the next page are num-

bered 1, 2, and 3. Those numbers corre-

spond to the numbers in the table below.

The table provides the part number,

description, and quantity for each decal.)

iv

No. Part No. Description (Qty)

1P/N 165025 Decal — Beater Warning (1)

2P/N 165126 Decal — Panel Removal (3)

3P/N 165048 Decal — Rotating Parts (1)

4P/N 165246 Decal — Pressurized System (1)



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ELECTRO FREEZE Soft Serve Model 30RMT

Safety Decal Locations

v

INSIDE CABINET

Hazardous rotating beater shaft. Do not

Before removing dispense head:

1. Turn all control switches to "OFF".

2. Disconnect main power supply-unit

may have more than one power supply.

P/N 165025

1

WARNING

!

Hazardous moving parts.

Machine starts automatically.

Do not operate with panel

removed.

3

2

Pressurized system.

Depressurize unit

before dismantling

mix transfer system.

P/N 165246

P/N 165126

4

P/N 165048

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ELECTRO FREEZE Soft Serve Model 30RMT

Table of Contents

Safety First .................................................................................... ii

Safety Decal Locations................................................................... iv

Part I

1 Introduction ..................................................................... 1

2 Note to Installer ............................................................... 1

2.1 Uncrating and Inspection ............................................... 2

2.2 Installation ..................................................................... 2

2.3 Electrical Requirements ................................................. 3

2.4 Electrical Conections ..................................................... 3

3 Specifications .................................................................. 4

3.1 Particulars ..................................................................... 4

3.2 Data Plate ...................................................................... 4

3.3 Reference Information .................................................... 4

3.4 Installation Date ............................................................. 5

3.5 Dimensions .................................................................... 5

4Part Names and Functions ............................................ 6

5Operator Controls and Indicators ................................ 12

5.1 Cabinet Switch ............................................................... 12

5.2 Mix Transfer System (MTS) Switch .................................. 13

5.3 Day/Night Switch ............................................................ 13

5.4 Selector Switch .............................................................. 13

5.5 Reset - Overload ............................................................ 13

5.6 Timer ............................................................................. 14

5.7 Indicator Light — “ADD MIX” ........................................... 14

5.8 Probe — “ADD MIX” ........................................................ 14

vi

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ELECTRO FREEZE Soft Serve Model 30RMT

6Disassembly and Cleaning ............................................ 15

6.1 Cleaning Accessories .................................................... 16

6.2 Disassembly Instructions................................................ 17

6.3 Cleaning Instructions ..................................................... 19

7Assembly .......................................................................... 22

7.1 Beater Shaft Assembly ................................................... 22

7.2 30RMT Head Assembly ................................................... 23

7.3 MTS Assembly ............................................................... 24

8Start-up Instructions ...................................................... 27

8.1 Sanitizing Instructions .................................................... 27

8.2 Priming .......................................................................... 28

9Closing Procedures ........................................................ 29

9.1 Night Switch Operation .................................................. 29

9.2 Draining Product ............................................................ 29

10 Soft Serve Information ................................................... 31

10.1 Overrun ...................................................................... 31

10.2 Overrun Adjustment .................................................... 32

10.3 Rerun ......................................................................... 32

11 Routine Maintenance ...................................................... 33

12 Troubleshooting Table .................................................... 39

Table of Contents

vii

*Refer to Part II Table of Contents for help with locating part numbers and illustra-

tions.

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2 Note to Installer

1 Introduction



Make sure all personnel responsible for

equipment operation completely read

and understand this manual before

operating the freezer. When properly

operated and maintained, the freezer will

produce a consistent quality product.

If you require technical assistance,

please contact your local authorized

Electro Freeze Distributor as follows:

Name __________________________

Address: _______________________

_________________________

Phone: _________________________

For factory service assistance — contact

H. C. Duke & Son, Inc., Electro Freeze

Service Department as follows:

Phone: (309) 755-4553

FAX: (309) 755-9858

The 30RMT Freezer is designed to

produce soft serve ice cream, ice milk,

yogurt, and similar frozen dairy prod-

ucts, with a product serving temperature

range of 15 to 25°F (-9° to -4°C). If such

products are prepared from powdered

concentrate, they should be precooled

to 40ºF (4°C) prior to introduction to the

freezer. Use of other products in this

machine is considered misuse (see

Warranty).

This manual has been prepared to

assist you in the proper operation and

general maintenance of the Electro

Freeze Soft Serve Model 30RMT.

Your freezer will not compensate for or

correct any assembly or priming errors

made during the initial start-up. There-

fore, it is important to follow the assem-

bly and priming procedures detailed in

this manual.

This freezer must be installed and serviced by an Electro Freeze Distributor or

authorized service technician in accordance with the installation instructions.

After installation the warranty registration card must be completed and re-

turned to validate the warranty.

ELECTRO FREEZE Soft Serve Model 30RMT

2

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2.1 Uncrating and Inspection

Figure 2-1 Machine Bolted to Shipping Base

CAUTION

Be sure to properly support

the machine when remov-

ing bolts and installing legs

or casters.

When the unit is received and while

the carrier is still present, inspect the

shipping carton for any damage that

may have occurred in transit. If the

SHOCKWATCH

®

label indicates red

and/or the carton is broken, torn, or

punctured, note the damage on the

carrier’s freight bill and notify the

carrier’s local agent immediately.

1. Remove the carton from the

pallet, and move the machine as close

as possible to the permanent location.

2. Remove the shipping bolts on

the bottom of the freezer (figure 2-1)

and install either the legs or casters

(figure 2-2).

Figure 2-2 Installing Mounting Legs or Casters

2.2 Installation

CAUTION

All materials and connections

must conform to local require-

ments and be in compliance with

the National Electrical Code

(NEC).

1. This freezer is designed for indoor

use and must be protected from outdoor

weather conditions.

– continued

NOTE: Screw casters

or legs all the way in

coupling, then adjust

out to level.

ELECTRO FREEZE Soft Serve Model 30RMT

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2. Where codes permit, we recom-

mend that the freezer be installed on

casters and have flexible water and

electrical connections for service and

cleaning ability.

3. Air cooled models require a

minimum 6 inch (15 cm) clearance on

either the side panels or the rear panel

for adequate ventilation. Freezers

designed with top air discharge require

that at least 18 inches (45 cm) above the

top panel be free of obstructions. Any-

thing blocking ventilation of the freezer

(including cone dispensers) will reduce

the efficiency of the freezer.

4. Water cooled models will re-

quire a 1/2 inch MPT water inlet and

2.3 Electrical Requirements

2.2 Installation (continued)

3. Refer to the wiring diagram

provided for proper power connections.

4. Electrical connections are made

in the junction box located mid-level

behind the left side panel.

5. Use a flexible connection when

permissible. All materials and connec-

tions must conform to local codes and

the National Electrical Code.

6. For 3 phase freezers, beater

shaft rotation must be clockwise as

viewed from the front of the freezer.

2.4 Electrical Connections

1. Double freezers with two com-

pressors require one power supply for

each side of the freezer. Each side of the

freezer operates independently.

2. Check the data plate for fuse

size, wire ampacity and electrical specifi-

cations.

water waste connection. Both condens-

ers are tied together so that one water

inlet and one water waste is all that is

required. The connections are found on

the bottom under the compressor

mounting area and are tagged “Water

Inlet” and “Water Waste.”A manual

shut-off valve should be installed in the

water inlet line at the time of installation.

The water pressure must be between

35-140 psig (241-965 kPa) for proper

operation.

5. Place the freezer in the final

location and level by adjusting the legs

or casters so that it is level side-to-side

and the front is approximately ¼ inch

lower than the rear (to allow proper

drainage of the freezing cylinder).

2. Supply voltage must be within +

10% of voltage indicated on the name-

plate. Also, on three-phase systems,

voltage between phases must be bal-

anced within 2%. (More than a 6 volt

difference between any two voltage

measurements at 208-230 volts indicates

a possible imbalance.) Request your

local power company to correct any

voltage problem.

3. An easily accessible main power

disconnect must be provided for all poles

of the wiring to the freezer.

1. Always verify electrical specifica-

tions on the data plate of each freezer.

Data plate specifications will always

supersede the information in this manual.

CAUTION

To prevent accidental

electrical shock, a

positive earth ground is

required.

CAUTION

To prevent accidental

electrical shock, a positive

earth ground is required.

ELECTRO FREEZE Soft Serve Model 30RMT

4

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3 Specifications

3.1 Particulars

Always check and verify voltage and amperage on the data

plate located on the back panel of each freezer.

Width (in/cm) 26/66

Height (in/cm) 67.5/171

Depth (in/cm) 36.5/93

Weight (lbs/kg) 847/385

Compressor (2)* 2 HP/9500 BTUH

1.5 kw (Motor)

2.8 kw (Cooling)

The data plate provides important

information that the operator should

record and have available for parts

ordering, warranty and service requests.

Write in

Reference Informa-

tion HERE!

(

3.3 Reference Information

Fill in this information as soon as you

receive the Electro Freeze 30RMT Soft

Serve Freezer. The item numbers,

encircled, correspond with the callout

numbers in figure 3-1.

1 Model Number: ________________

2 Serial Number: ________________

3 Electrical Spec: Voltage _________

Phase _______ Hertz __________

4 Maximum Fuse Size: ____________

5 Minimum Circuit Ampacity: _______

3.2 Data Plate

Figure 3-1

Beater Motor 2 HP/1.5 kw

Refrigerant 404a

Charge** 3.75 lb/1.7 kg

Mix Container (2) 30 Qts/28.4 Liters

Cylinder (2) 4 Qts/3.8 Liters

*Contact factory for other voltages.

**for each side

30RMT

ELECTRO FREEZE Soft Serve Model 30RMT

184955

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Fill in the date of installation, and the name, address, and phone number of the

installer in the space provided below. This information will be needed when ordering

parts or service for the 30RMT Freezer.

Date of installation: __________________________________

Installed by: __________________________________

Address: __________________________________

__________________________________

Phone: __________________________________

3.4 Installation Date

3.5 Dimensions

* NOTE: Electrical service box is located behind left side panel.

Figure 3-2 Dimensions

*

1/2 FPT WATER OUT

1/2 FPT WATER IN

(WATER COOLED ONLY)

ELECTRO FREEZE Soft Serve Model 30RMT

6

184955

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4 Part Names and Functions

HEAD-

DISPENSE

NOZZLE

Figure 4-1 Head Assembly

PLUNGER

O-RING-PLUNGER

O-RING-HEAD

ROD-PLUNGER

PLUG-AIR BLEED

O-RING-PLUG

PIN-HANDLE

HANDLE-DISPENSE

KNOB-HAND

ELECTRO FREEZE Soft Serve Model 30RMT

184955

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4 Part Names and Functions (continued)

8 ROD - PLUNGER

Starts the freezer when dispensing.

Must be in place before freezer will

operate.

9 PLUNGER

Seals the product opening in the

dispense head when closed.

Allows product to flow when open.

10 O-RING - PLUNGER

Seals the plunger in the dispense

head. Must be lubricated to seal

and slide properly.

11 O-RING - PLUNGER

Seals the plunger in the dispense

head. Must be lubricated to seal

and slide properly.

12 O-RING - HEAD

Seals the dispense head to the

freezing cylinder. Must be

lubricated.

1 HEAD - DISPENSE

Encloses the freezing cylinder and

provides an opening for product to

be dispensed.

2 NOZZLE

Forms the frozen product as it is

dispensed.

3 KNOB - HAND

Secures the dispense head to the

freezing cylinder.

4 HANDLE - DISPENSE

Opens and closes the plunger to

start and stop the flow of product

from the freezer.

5 PIN - HANDLE

Secures the handle to the dispense

head.

6 O-RING - PLUG

Seals the air bleed plug in the

dispense head.

7 PLUG - AIR BLEED

Seals the air bleed opening in the

dispense head when closed. Allows

excess air to be removed from the

cylinder during the filling process.

The following descriptions apply to figure 4-1. The number preceding the part name

corresponds to the number in the figure.

ELECTRO FREEZE Soft Serve Model 30RMT

8

184955

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4 Part Names and Functions (continued)

Figure 4-2 Beater Shaft Assembly

BUSHING-CYLINDER

SEAL-ASSY.SHAFT

BLADE-SCRAPER

SHAFT-BEATER

BLADE-SCRAPER

ELECTRO FREEZE Soft Serve Model 30RMT

184955

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4 Part Names and Functions (continued)

3 BLADE - SCRAPER

Scrapes the frozen product from the

freezing cylinder.

4 SEAL - ASSY. SHAFT

Seals the opening between the

freezing cylinder and the beater

shaft. Consists of three parts: an

o-ring, bushing and seal.

1 SHAFT - BEATER

Rotates in the freezing cylinder,

blending air and ejecting

product.

2 BUSHING - CYLINDER

The cylinder bushing fits onto

the beater shaft and holds the

beater in place at the front of the

cylinder.

The following descriptions apply to figure 4-2. The number preceding the part name

corresponds to the number in the figure.

ELECTRO FREEZE Soft Serve Model 30RMT

10

184955

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4 Part Names and Functions (continued)

Figure 4-3 Mix Transfer System (MTS)

AIR METER

TUBE-AIR

RETAINER-AIRTUBE

CLAMP-SOFTHOSE

HOSE-MIXBRAIDED

SUPPORT-ROLLER

BEARING

HOSE-TRANSFER

RED LINE

ROLLER-ASSY

COMPLETE

SHOE-ROLLER

CLAMP-SOFT HOSE

O-RING

PORT-AIR/MIX

CLIP-TUBERETAINER

CLAMP-SOFTHOSE

CLAMP-SHOE

KNOB-HAND

COVER-MTS

TUBE-ASSY MIX INLET

DUCKBILL-INLET

ELECTRO FREEZE Soft Serve Model 30RMT

184955

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4 Part Names and Functions (continued)

The following descriptions apply to figure 4-3. The number preceding the part name

corresponds to the number in the figure.

11 COVER-MTS

Protection against moving parts.

Cover must be in place for the

MTS to operate.

12 HOSE-TRANSFER RED

Special “red-lined” hose that is

squeezed by rollers to transfer mix

to freezer.

13 TUBE-ASSEMBLY MIX INLET

Carries mix from mix container to

MTS.

14 DUCKBILL

A rubber check valve that

prevents mix from falling back into

the mix container.

15 PORT-AIR/MIX

Blends air and mix as it flows into

the transfer hose.

16 CLIP-TUBE RETAINER

Locks mix pickup tube into air/mix

port.

17 O-RING

Seals the mix tube in the air/mix

port.

1 SUPPORT-ROLLER BEARING

Holds roller assembly in place.

2 SHOE-ROLLER

Provides an opening to insert the mix

transer hose. Squeezes transfer hose

against rollers.

3 ROLLER ASSEMBLY COMPLETE

Squeezes mix/air through tubing to

freezing cylinder.

4 KNOB-HAND

Locks roller shoe in positon.

5 CLAMP-SHOE

Swings hand knob into position over

roller shoe.

6 RETAINER-AIR TUBE

Holds air meter tube in the “up”

position.

7 AIR METER

Regulates the amount of air being

drawn into the system.

8 TUBE-AIR

Provides connection for the air meter.

9 CLAMP-ASSY. SOFT HOSE 5/8"

Prevents mating parts from leaking.

10 HOSE-ASSY. MIX BRAIDED

Connecting tube between the Mix

Transfer System and the cylinder inlet.

ELECTRO FREEZE Soft Serve Model 30RMT

12

184955

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5 Operator Controls and Indicators

The following paragraphs describe the

operator controls and indicators. Refer

to figure 5-1 for location of these

controls and indicators on the freezer.

NOTE: The head must be in place before

the beater will operate.

CAUTION

Test operation of the head

switch prior to placing the

freezer in service. See Section

11, Routine Maintenance,

Monthly.

Figure 5-1

This three-position switch controls the

operating mode of your freezer.

a. “CLEAN” (left) — This position

operates the beater only (no refrigera-

tion to the cylinder). Always use this

mode when performing cleaning and

sanitizing operations.

b. “OFF” (center) — In this posi-

tion the beater motor will not operate

and no refrigeration will be provided to

the cylinder.

 Important:

Do not use the “AUTO” position with

water or sanitizer in the cylinder —

the freezer will be damaged.

c. “AUTO” (right) — This position

activates both the beater motor and

refrigeration unit. This is the normal

operating position.

5.1 Selector Switch 1

ELECTRO FREEZE 30RMT User manual

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