Electro freeze Cs5 User manual

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123456789012345

H. C. Duke & Son, Inc. P/N 184627 July 2002 Printed in U.S.A.

COMPACT SERIES

SOFT SERVE FREEZER

Model CS5

184627 - 7/02

OPERATOR'S MANUAL

with Illustrated Parts List

ELECTRO FREEZE Model CS5

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i

Operator’s Manual

for the

Electro Freeze Model CS5

Compact Series

Soft Serve Freezer

ELECTRO FREEZE Model CS5

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ii

When you see this symbol on your freezer or in

this manual, be alert to the potential for personal

injury. Follow recommended precautions and safe

operating practices.

WARNING

CAUTION

The signal words — DANGER, WARNING and

CAUTION — are used with the safety alert symbol

(DANGER decals on the freezer may or may not

have the safety alert symbol, but the message is the

same). Decals with the words DANGER, WARNING

or CAUTION appear on the freezer. DANGER identi-

fies the most serious hazard. Decals with the words

DANGER or WARNING are typically near specific

hazards on the freezer. General precautions are

listed on CAUTION safety decals.

In this manual, CAUTION messages with the safety

alert symbol call attention to safety messages.

SAFETY FIRST!

Follow these four steps to safety ....

DANGER

2. Understand Signal Words ....

1. Recognize Safety Information ....Look for this safety

alert symbol throughout this manual.

ELECTRO FREEZE Model CS5

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iii

SAFETY FIRST!

3. Follow Safety Instructions ....

Read and understand all safety messages in this

manual. Read and understand the decal safety

messages on your freezer. Take notice of the

location of all decals on the freezer and keep the

safety decals in good condition. Check them

periodically and replace missing, damaged or

illegible safety decals. The safety decals must

remain in place and legible for the life of the

freezer. If you need new decals, use the

information and illustrations on pages iv and v of

this manual to identify the decal and call or write to

H.C. Duke & Son, Inc.

DO NOT attempt to operate the CS5 freezer until

you read and understand all safety messages and

the operating instructions in this manual.

4. Operate Safely ....

DO NOT allow untrained personnel to maintain or

service this machine. Failure to follow this

instruction may result in severe personal injury. DO

NOT operate the freezer unless all service panels

and access doors are secured with screws. DO

NOT attempt to maintain or repair the freezer until

the main power supply has been disconnected.

Contact your local Electro Freeze Distributor for

authorized service.

ELECTRO FREEZE Model CS5

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iv

Safety Decal Locations

Do not attempt to operate the freezer

until all safety precautions and operating

instructions in this manual are read and

understood.

Take notice of all warning, caution,

instruction and information decals (or

labels) on the freezer as shown in the

figure to the right. The labels have been

put there to help maintain a safe working

environment.

The labels have been designed to

withstand washing and cleaning. All

labels must remain legible for the life of

the freezer. Check labels periodically to

be sure they can be recognized as

warning labels.

If it is necessary to replace any label,

please contact your local authorized

Electro Freeze Distributor or H. C. Duke

& Son. When ready to order you will

need to determine the (1) part number,

(2) type of label, (3) location of label, and

(4) quantity required, and include a

return shipping address.

You may contact your local authorized

Electro Freeze Distributor, as follows:

Name:

Address:

Phone:

or — for factory service assistance —

contact H. C. Duke & Son, Electro

Freeze Service Department by phone or

FAX:

Phone: (309) 755-4553

FAX: (309) 755-985

8

(The decals on the next page are num-

bered 1 through 7. Those numbers

correspond to the numbers in the table

below. The table provides the part

number, description, and quantity for

each decal.)



No. Part No. Description (Qty)

1P/N 165126 Decal — Panel Removal Warning (3)

2P/N 165025 Decal — Beater Warning (1)

ELECTRO FREEZE Model CS5

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v

Safety Decal Locations

WARNING

!

Hazardous moving parts.

Machine starts automatically.

Do not operate with panel

removed.

1

2

Hazardous rotating beater shaft. Do not

operate unit with dispense head removed.

Before removing dispense head:

1. Turn all control switches to "OFF".

2. Disconnect main power supply-unit

may have more than one power supply.

ELECTRO FREEZE Model CS5

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vi

Table of Contents

SECTION DESCRIPTION PAGE

SAFETY

............................................................................................. ii

PART I

1. INTRODUCTION

............................................................................ 1

2. NOTE TO INSTALLER

................................................................. 1

3. ELECTRICAL REQUIREMENTS

.............................................. 2

4. SPECIFICATIONS

......................................................................... 2

4.1 Particulars. ....................................................................................... 2

4.2 Data Plate ......................................................................................... 3

4.3 Reference Information ...................................................................... 3

4.4 Installation Date................................................................................ 3

4.5 Dimensions. ....................................................................................... 4

5. PART NAMES AND FUNCTIONS

............................................ 5

6. OPERATOR CONTROLS & INDICATORS

........................... 7

6.1 Selector Switch ................................................................................ 7

6.2 Day-Night Switch .............................................................................. 7

6.3 "ADD MIX" Indicator Light ................................................................. 7

6.4 Mix Float ........................................................................................... 8

6.5 Mix Feed Tube & Regulator ............................................................... 8

7. DISASSEMBLY AND CLEANING

............................................ 9

7.1 Accessories...................................................................................... 9

7.2 Disassembly Instructions ................................................................ 10

7.3 Cleaning Instructions ...................................................................... 10

8. ASSEMBLY

..................................................................................... 13

9. START-UP INSTRUCTIONS

.................................................... 15

9.1 Sanitizing........................................................................................ 15

9.2 Priming ........................................................................................... 16

ELECTRO FREEZE Model CS5

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vii

Table of Contents

- continued

SECTION DESCRIPTION PAGE

10. CLOSING PROCEDURES

.......................................................

18

10.1 Night Switch Operation ................................................................ 18

10.2 Draining Product From Freezer .................................................... 19

11. SOFT SERVE INFORMATION

................................................

20

11.1 Overrun ....................................................................................... 20

12. ROUTINE MAINTENANCE

.....................................................

21

13. TROUBLESHOOTING CHARTS

...........................................

23

O-RING CHART

................................................................................................

28

PART II

MODEL CS5 REPLACEMENT PARTS WITH ILLUSTRATIONS

........

*

Refer to Part II Table of Contents for help with locating part numbers and illustrations.

ELECTRO FREEZE Model CS5

184627 1

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1 Introduction

The CS5 Freezer is designed to produce

soft serve ice cream, ice milk, yogurt,

and similar frozen dairy products, with a

product serving temperature range of 15

to 25ºF. If such products are prepared

from powdered concentrate, they should

be precooled to 40ºF prior to introduction

to the freezer. Use of other products in

this machine is considered misuse (see

Warranty).

This manual has been prepared to assist

you in the proper operation and general

maintenance of the Electro Freeze

Model CS5 Freezer.

Make sure all personnel responsible for

equipment operation completely read

and understand this manual before

operating the freezer. When properly

operated and maintained the freezer will

produce a consistent quality product.

If you require technical assistance,

please contact your local authorized

Electro Freeze Distributor, as follows:

Name:

Address:

Phone:

For factory service assistance — contact

H.C. Duke, Electro Freeze Service

Department as follows.

Phone: (309) 755-4553

FAX: (309) 755-9858





2 Note to Installer

This freezer must be installed and

serviced by an Electro Freeze Distributor

or authorized service technician in

accordance with the installation instruc-

tions.

Verify the weight of the freezer. Ensure a

counter or table of sufficient strength is

used to hold this weight and prevent

excessive vibration.

Air cooled models require a minimum of

6-inches (15.2 cm) air space on both

sides and back of the freezer for ad-

equate ventilation.

If this freezer is to be used in a self-

service application, it is recommended

that the machine be fitted with a self-

service kit. Contact your Electro Freeze

Distributor or H. C. Duke for this kit.

Test the operation of the head switch

prior to placing the freezer in service.

See Section 12, Routine Maintenance,

Monthly.

After installation the warranty registration

card must be completed and returned to

validate the warranty.

ELECTRO FREEZE Model CS5

2184627

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CAUTION

All materials and connec-

tions must conform to

local requirements and be

in compliance with the

National Electric Code

(NEC).

CAUTION

To prevent accidental

electrical shock, a

receptacle with a positive

earth ground is required.

1. Always verify electrical specifica-

tions on the data plate (figure 4-1) of

each individual freezer. Data plate

specifications will always supersede the

information in this manual.

2. This freezer requires a protected

15 amp 120 volt circuit. Connect the

freezer to a circuit separate from any

other electrical equipment.

3. Always check and verify voltage

and amperage on the data plate (figure

4-1) located on the back panel of each

freezer.

4. All 115 volt 15 amp freezers are

supplied with a factory power cord (Figure

2-3) that requires a NEMA “5-15R” type

receptacle to accomodate the plug. All

freezers should be connected to a circuit

separate from any other electrical equip-

ment.

3 Electrical Requirements

4.1 Particulars

4 Specifications

Width (in/cm) 16.3/41.4

Height (in/cm) 29.25/75

Depth (in/cm) 23.25/59

Weight (lbs/kg) 175/79

Voltage* 115/60/1

Min.Circuit Ampacity 15.0

Compressor 3/4 HP/3600 (BTUH)

.56 kw (Motor)

1.1 kw (Cooling)

Beater Motor 1/2 HP/.37 kw

Refrigerant R-404a

Charge 20.0 oz/.57 kg

Cooling Air

Hopper 10 qts/9.5 liters

Cylinder 1.8 pts/.85 liter

*Contact factory for other voltages.

Figure 2-3 Plug

Plug Rating: 15A, 125VAC

(For use with a NEMA

“5-15R” Receptacle)

ELECTRO FREEZE Model CS5

184627 3

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4.2 Data Plate

The data plate provides important

information that the operator should

record and have available for parts

ordering, warranty inquiries and service

requests.

Figure 4-1

4.3 Reference Information

Fill in the following information as soon as

you receive the Electro Freeze CS5. (The

item numbers — encircled, below —

correspond with the callout numbers in

figure 4-1.)

1 Model Number: _________________

2 Serial Number:__________________

3 Electrical Spec: Voltage ________

Phase _______ Hertz _________

4 Total Amps:_____________________

4.4 Installation Date

Fill in the date of installation, and the name, address, and phone number of the

installer in the space provided below. This information will be needed when ordering

parts or service for the CS5 Freezer.

Date of installation: _________________________________________

Installed by: _________________________________________

Address: _________________________________________

_________________________________________

Phone: _________________________________________

Write in Reference

Information HERE!

(

ELECTRO FREEZE Model CS5

4184627

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Figure 4-2 Electro Freeze Model CS5 Dimensions

4.5 Dimensions

The dimensions of the CS5 Freezer are

provided in figure 4-2, below.

ELECTRO FREEZE Model CS5

184627 5

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5 Part Names and Functions

Figure 5-1 Head Assembly

5 PLUNGER.

Seals the product

opening in the head when closed.

Allows product to flow when open.

6 HANDLE - DISPENSE.

Opens

and closes the plunger to start and stop

the flow of product from the freezer.

7 PIN - HANDLE. Secures

handle to the head.

8 KNOB - HAND.

Secures the

head to the freezing cylinder.

9 NOZZLE.

Shapes the frozen

product being served.

1 HEAD.

Encloses the freezing

cylinder and provides an opening for

product to be dispensed.

2 O-RING - HEAD

.

Seals the

head to the freezing cylinder. Must be

lubricated.

3 O-RING - PLUNGER. Seals the

plunger in the head. Must be lubricated

to seal and slide freely.

4 ROD - PLUNGER.

Starts the

freezer when dispensing. Must be in

place before freezer will operate.

ELECTRO FREEZE Model CS5

6184627

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5 Part Names and Functions

10 SHAFT - BEATER.

Rotates in

the freezing cylinder blending air and

mix and ejecting product.

11 BAR - BREAKER. Keeps

product blended in the center of the

beater shaft.

12 SEAL - SHAFT.

Seals the

opening between the freezing cylinder

and the beater shaft.

13 BUSHING - BEATER.

Supports

front portion of beater on breaker bar.

Figure 5-2 Beater Shaft Assembly

14 TUBE - MIX FEED. Meters the

correct amount of mix and air into the

freezing cylinder from the hopper.

15 O-RING - TUBE.

Seals the

opening between the hopper and mix

feed tube. (O-rings do not need lubrica-

tion.)

16 REGULATOR. Provides a

positive shut off of mix flow to the

freezing cylinder.

17 O-RING - REGULATOR. Holds

the regulator in place in the mix tube.

Must be lubricated.

Figure 5-3 Mix Feed Tube Assembly

ELECTRO FREEZE Model CS5

184627 7

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6.1 Selector Switch 1

This three-position switch selects the

mode of operation of the freezer.

a. “CLEAN” (left) — This position

operates the beater only (no refrigera-

tion). Always use this mode when

performing cleaning and sanitizing

operations.

b. “OFF” (center) — In this position

the beater motor and refrigeration sys-

tem will not operate.

Important:

Do not use the automatic position

with water or sanitizer in the cylinder

or hopper — the freezer will be dam-

aged.

c. “AUTO” (right) — This position

activates both the beater motor and

refrigeration unit. This is the normal

operating position.

6.2 Day– Night Switch 2

a. “DAY” (left) — The low tempera-

ture thermostat controls the system

cycles to maintain the product serving

temperature between 18

°

–21°F. This is

the normal operating position.

b. “NIGHT” (right) — This energy

saving mode will reduce product agita-

tion. The freezer will automatically cycle

to maintain temperatures below 41

º

F (5

º

C). This position should be used when

the freezer will not be in use for periods

of more than an hour.

6.3 “ADD MIX” Indicator Light 3

Important:

If proper mix level is not maintained,

a freeze-up may occur and damage

the freezer.

This light indicates the mix in the hopper

is at a low level and should be refilled as

soon as possible. Always maintain at

least 2 inches (5.1 cm) of mix in the

hopper. For best operating results keep

hopper full.

Figure 6-1

CAUTION

Test operation of the head

switch prior to placing the

freezer in service. See Section

12, Routine Maintenance,

Monthly.

6 Operator Controls

The following paragraphs describe

the operator controls and indica-

tors. Refer to figure 6-1 for location

of these controls and indicators on

the Model CS5 freezer.

NOTE: The plunger rod must be in

place before the freezer will oper-

ate in “DAY”, “NIGHT”, or “CLEAN”

position.

ELECTRO FREEZE Model CS5

8184627

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6 Operator Controls – continued

This two-position regulating device

(figure 6-3) meters the correct amount of

mix and air into the freezing cylinder.

a. “OPEN” - This position must be

used whenever product is being dis-

pensed. (See figure 6-4. When OPEN

you can see clear through the hole in

the top of mix feed tube.)

Important:

If product is dispensed when the

regulator is in the “CLOSED” posi-

tion, a freeze-up will occur and may

damage the freezer.

b. “CLOSED” - This position should

be used when the freezer is in the

“NIGHT” mode, and when product will

not be dispensed for a long period of

time. (See figure 6-4. When CLOSED

you cannot see through the hole in the

top of the mix feed tube — the white

plastic regulator tube inside will block

the hole.)

Figure 6-3

Figure 6-4

6.4 Mix Float

The float must be installed on the

sensor tube for the “ADD MIX” indicator

light to work.

6.5 Mix Feed Tube & Regulator

Figure 6-2

ELECTRO FREEZE Model CS5

184627 9

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It is important that the freezer be disas-

sembled, washed, lubricated and sani-

tized before operation.

The cleaning and sanitizing instructions

explained in this manual are required to

maintain a clean, sanitary freezer. The

freezer should be disassembled,

7 Disassembly and Cleaning

cleaned, reassembled, lubricated and

sanitized daily to ensure the best pos-

sible product and freezer operation.

Persons assembling, cleaning or sanitiz-

ing the freezer must wash and sanitize

hands and forearms with an approved

sanitizer.

7.1 Cleaning Accessories

The following are accessories necessary for cleaning, sanitizing and disassembly/

assembly.

e. KIT, O-ring. This kit contains all

O-rings and seal needing replacement

on a regular basis.

f. LUBRICANT, Petrol Gel.Ap-

proved lubricant for moving parts and O-

rings. See assembly instructions for

lubricating points.

g. SANITIZER, Sample. Approved

sanitizer Stera-Sheen, also available in 4

lb. jar.

a. BRUSH, Cylinder. 2-9/16 inch

diameter with 10-inch handle, used for

cleaning the cylinder.

b. BRUSH, Double end. 1-1/8 inch

diameter and 7/16-inch diameter, used

for cleaning the drain tube, mix inlet tube

and mix feed tube.

c. BRUSH, General parts cleaning.

1-inch diameter with 12-inch handle,

used for cleaning the head.

d. BRUSH, Mix feed assembly. 1/4-

inch diameter with 18-1/2 inch handle

used for cleaning the mix feed tube and

regulator.

Figure 7-1 Cleaning Accessories

ELECTRO FREEZE Model CS5

10 184627

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7.2 Disassembly Instructions

It is important that the freezer be

disassembled, washed, lubricated and

sanitized before operation.

NOTE: If there is product in the

freezer, refer to Section 10, Closing

Procedures, 10.1 Draining Product.

CAUTION

To avoid electrical shock or

contact with moving parts, make

sure all switches are in the “OFF”

position and that the main power

supply is disconnected.

1. Remove plunger rod (4, figure 7-

2) by lifting it up and pulling the bottom

out and down. Remove the hand knobs

(8) and pull the dispensing head (1)

straight out.

2. Remove the handle pin (7),

plunger (5) and nozzle (9) from head (1).

3. Remove the beater shaft (1,

figure 7-3) from the cylinder. Then

remove breaker bar (2), beater bushing

(4) and shaft seal (3) from the beater

shaft.

4. Remove hopper cover. Remove

drip tray and drip tray insert.

5. Remove the mix feed tube (figure

7-4) and mix float from the hopper.

CAUTION

To prevent bacteria growth,

remove all O-rings when

cleaning. Failure to do so

could create a health

hazard.

6. Remove O-rings (2) from mix

feed tube (1).

7. Remove regulator (3) from mix

feed tube. Remove O-ring (4) from

regulator.

8. Remove O-ring (2, figure 7-2)

from head (1). Remove O-rings (3) from

plunger (5). Remove the seals from the

washer on the shaft seal assembly (3,

figure 7-3). Disassemble the shaft seal

assembly (figure 7-5).

Figure 7-2

Figure 7-3

Figure 7-5

Figure 7-4

ELECTRO FREEZE Model CS5

184627 11

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7.3 Cleaning Instructions

The cleaning instructions explained in this section are procedures to remove bacte-

ria and maintain a clean sanitary freezer. The soft serve freezer must be disas-

sembled, washed and sanitized according to the instructions in this manual before

start-up to ensure the best possible cleanliness.

Figure 7-6 Brush the mix feed tube

Figure 7-7 Brush the head ports

CAUTION

Electric shock hazard. Do not splash water on switches or allow water to

flow onto electrical components inside the machine.

CAUTION

To prevent bacteria growth, use only approved sanitizers to sanitize the

machine. Failure to do so could create a health hazard.

Important:

Do not use unapproved sanitizers or

laundry bleach. These materials may

contain high concentrations of chlo-

rine and will chemically attack freezer

components.

NOTE: It is your responsibility to be

aware of the requirements for meeting

federal, state, and local laws concerning

the frequency of cleaning and sanitizing

the freezer.

1. Prepare a three-compartment

sink for washing, rinsing, and sanitizing

parts removed from the freezer per

applicable health codes. Also, prepare a

clean surface to air-dry all parts.

NOTE: The sanitizer should be mixed

according to the manufacturer’s instruc-

tions to yield 100 parts per million (PPM)

available chlorine solution. (example:

Stera Sheen Green Label). Use warm

water (100º-110ºF or 38º - 43ºC) to

wash, rinse, and sanitize.

Important:

Do not leave parts in sanitizer for

more than 15 minutes.

2. Wash all parts removed from the

freezer thoroughly with dish detergent.

Clean the following parts with the appro-

priate brush provided:

a. The mix feed tube and regula-

tor main bore and cross holes

(

figure 7-

6).

b. The head plunger openings,

center plunger ports, breaker bar cavi-

ties, O-ring grooves, dispense nozzle

mounting rings and mix ports (figure 7-

7).

— continued

ELECTRO FREEZE Model CS5

12 184627

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7.3 Cleaning Instructions - continued

c. The shaft seals, washer,

plunger O-ring grooves, nozzle and float

(figure 7-8).

d. The beater shaft inside the

front collar and the hole on the rear

flange (figure 7-9).

3. After all parts are washed, rinse

and then place them in the sanitizer

solution. For proper sanitizing, the parts

must remain fully immersed in the

sanitizer for 5 minutes.

Important:

Do not leave parts in sanitizer for

more than 15 minutes.

4. Use the sanitizing solution to

wipe down the freezer and brush out

inside of hopper and around the mix

level sensor tube.

5. Thoroughly brush the hopper and

mix feed port to the cylinder (figure 7-10)

6. Brush the inside of the cylinder,

making certain to clean back wall of

cylinder.

7. Brush the inside of the drain

tube (figure 7-11).

Figure 7-9 Brush beater shaft

Figure 7-8 Brush shaft seal, bush

ing, plunger, nozzle and float

Figure 7-10 Brush hopper and mix

feed port

REAR FLANGE

FRONT COLLAR

Figure 7-11 Brush drain tube

Replace worn brushes. Use

only Electro Freeze original or

authorized replacement parts.

See Alphabetized Parts List in

Part II of this Manual to order

new brushes.

ELECTRO FREEZE cs5 User manual

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