Electro freeze 876 User manual

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H. C. Duke & Son, Inc. P/N 184633 October 2006 Printed in U.S.A.

OPERATOR'SMANUAL

withIllustratedPartsList

COCKTAIL AND

SLUSH FREEZERS

Models 876, 876B, 876C,

876RH, 876BRH & 876CRH

184633 — 10/06

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

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184633 i

Operator’s Manual

for the

Electro Freeze Counter and Floor Models

876, 876B, 876C,

876RH, 876BRH & 876CRH

Slush / Cocktail Freezers

Model Designations

B = Bar

C = Counter

RH = Refrigerated Hopper

BRH = Bar Refrigerated Hopper

CRH = Counter Refrigerated Hopper

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

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184633

WARNING

Follow these four steps to safety ....

2. Understand Signal Words ....

The signal words — DANGER, WARNING and CAU-

TION — areusedwith thesafety alertsymbol (DAN-

GERdecals onthe freezermayor maynot have the

safetyalertsymbol, but themessageis the same).

Decalswith thewords DANGER, WARNING or CAU-

TIONappearon the freezer.DANGERidentifies the

mostserioushazard. Decals withthe words DANGER

orWARNING are typicallynearspecific hazards on

thefreezer.General precautions arelisted on CAU-

TIONsafetydecals.

Inthismanual,CAUTION messages with thesafety

alertsymbol call attention to safetymessages.

Whenyou see this symbol onyour freezeror in this

manual,bealert to the potentialfor personal injury.

Followrecommendedprecautionsand safe operating

practices.

SAFETY FIRST!

1. Recognize Safety Information ....Look for this

safety alert symbol throughout this manual.

ii

DANGER

CAUTION

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

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184633

3. Follow Safety Instructions ....

4. Operate Safely ....

Readandunderstandallsafetymessagesinthismanual.

Readandunderstandthedecalsafety messagesonyour

freezer.Takenoticeofthelocationofalldecalsonthe

freezerandkeepthesafetydecalsingoodcondition.

Checkthemperiodicallyandreplacemissing,damaged

orillegiblesafetydecals.Thesafetydecalsmustremain

inplaceandlegibleforthelifeofthefreezer.Ifyouneed

newdecals,usetheinformationandillustrationson

pagesivandvofthismanualtoidentifythedecaland

contactyourlocalElectroFreezeDistributor—callorwrite

toH.C.Duke&Son,Inc.

DONOTattempttooperatetheslush/cocktailfreezer

untilyoureadandunderstandallsafetymessagesand

theoperatinginstructionsinthismanual.

DO NOT allowuntrainedpersonnel to maintain or

servicethismachine. Failure tofollowthis instruction

may resultin severe personal injury. DO NOT operate

thefreezer unless allservice panels andaccess doors

aresecured with screws. DO NOT attempt tomaintain

orrepairthe freezer untilthe main powersupplyhas

beendisconnected.Contact your local ElectroFreeze

Distributorforauthorizedservice.

SAFETY FIRST!

Safety

First!

iii

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

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184633

Safety Decal Locations



No. Part No. Description(Qty)

1

HC165126 Decal—PanelRemovalWarning(3)

2

HC165025 Decal—BeaterWarning(1)

Donotattempttooperatethefreezeruntil

allsafetyprecautionsandoperatinginstruc-

tionsinthismanualarereadandunder-

stood.

Takenoticeofallwarning,caution,instruc-

tionandinformationdecals(orlabels)onthe

freezerasshowninthefiguresonthe

followingpage. Thelabelshavebeenput

theretohelpmaintainasafeworking

environment.

Thelabelshavebeendesignedtowithstand

washingand cleaning. Alllabelsmust

remainlegibleforthelifeofthefreezer.

Labelsshouldbecheckedperiodicallytobe

suretheycanberecognizedaswarning

labels.

Ifitisnecessaryto replaceany label,

pleasecontactyourlocalauthorizedElectro

FreezeDistributor orH.C.Duke&Son,Inc.

Whenreadytoorderyouwillneedto

determinethe(1)partnumber,(2)typeof

label,(3)locationoflabel,and(4)quantity

required,andincludeareturnshipping

address.

Youmaycontactyourlocalauthorized

ElectroFreezeDistributor,asfollows:

Name:

Address:

Phone:

or — forfactoryserviceassistance —contact

H.C.Duke&Son, Inc.,ElectroFreeze

ServiceDepartmentbyphone,FAXore-

mail:

Phone: (309)755-4553

(800)755-4545

FAX: (309)755-9858

E-mail: [email protected]

(Thedecalsonthenextpagearenumbered

1and2. Thosenumberscorrespondtothe

numbersinthetablebelow.Thetable

providesthepartnumber,description,and

quantityforeachdecal.)

iv

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

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184633

Safety Decal Locations

HC165025

v

WARNING

!

Hazardous moving parts.

Machine starts automatically.

Do not operate with panel

removed.

Hazardous rotating beater shaft. Do not

operate unit with dispense head removed.

Before removing dispense head:

1. Turn all control switches to "OFF", and

2. Disconnect all power supplies. Unit may

have more than one power supply.

WARNING

!

Hazardous moving parts.

Machine starts automatically.

Do not operate with panel

removed.

Hazardous rotating beater shaft. Do not

operate unit with dispense head removed.

Before removing dispense head:

1. Turn all control switches to "OFF", and

2. Disconnect main power supplies. Unit may

have more than one power supply.

1

2

12HC165126

HC165025

HC165126

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

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184633

Table of Contents

1 Introduction ................................................................... 1

2 Note to Installer ............................................................ 2

2.1 Uncrating and Inspection ......................................... 2

2.2 Installation................................................................. 3

2.3 Electrical Requirements ........................................... 3

3 Specifications ............................................................... 4

3.1 Particulars ................................................................. 4

3.2 Data Plate ................................................................. 4

3.3 Reference Information .............................................. 5

3.4 Installation Date ........................................................ 5

3.5 Dimensions................................................................ 6

4 Part Names and Functions ........................................... 7

5 Operator Controls & Indicators .................................. 9

5.1 Selector Switch ......................................................... 9

5.2 Circuit Breaker — Reset ........................................... 9

5.3 Indicator Light — “ADD MIX” .................................... 10

6 Disassembly and Cleaning .......................................... 11

6.1 Cleaning Accessories ............................................... 11

6.2 Disassembly Instructions.......................................... 12

6.3 Cleaning Instructions ................................................ 13

7 Assembly ....................................................................... 15

SAFETY FIRST .............................................................. ii

Safety Decal Locations ................................................ iv

PART I

vi

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

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184633

Table of Contents – continued

vii

8 Start-up Instructions .................................................... 18

8.1 Sanitizing .................................................................. 18

8.2 Product Preparation.................................................. 19

8.3 Priming ...................................................................... 19

9 Closing Procedures ...................................................... 20

9.1 Draining Product from Freezer ................................. 20

10 Slush Product Information ........................................... 21

10.1 Determining Product Consistency .......................... 21

10.2 Adjusting Product Consistency .............................. 21

10.3 Refractometer/Brix Reading ................................... 22

11 Routine Maintenance .................................................... 23

12 Troubleshooting Table ................................................. 25

PART II

MODEL 876, 876B, 876C, 876RH, 876BRH, 876CRH

Replacement Parts with Illustrations ........................... *

* Refer to Part II Table of Contents for help with locating part

numbers and illustrations.

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184633

1

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

1 Introduction

Models 876, 876C, 876RH and 876CRH

are specifically designed to dispense a

high quality, smooth-frozen, noncarbon-

ated, water and sugar based drink that is

served in a variety of flavors. The product

can be a neutral base or a pre-mixed

flavor. Models 876B and 876BRH are

designed to dispense a variety of

smooth-frozen alcoholic drinks with less

than 8% alcohol.

NOTE: Models 876RH, 876BRH, and

876CRH, with refrigerated hopper, are

required when drinks containing

perishable products are to be dis-

pensed.

This manual has been prepared to assist

you in the proper operation and general

maintenance of the Electro Freeze Model

876, 876B, 876C, 876RH, 876BRH and

876CRH freezers.

The freezer will not compensate for, or

correct, any assembly or priming errors

made during the initial start-up. There-

fore, it is important that you follow the

assembly and priming procedures

detailed in this manual.



Be sure all personnel responsible for

equipment operation completely read and

understand this manual before operating

the freezer. When properly operated and

maintained, this freezer will produce a

consistent quality product.

If you require technical assistance,

please contact your local authorized

Electro Freeze Distributor, as follows:

Name:

Address:

Phone:

— orforfactoryserviceassistance —

contact H. C. Duke & Son, Inc., Electro

FreezeServiceDepartmentbyphone,FAX

ore-mail:

Phone: (309)755-4553

(800) 755-4545

FAX: (309)755-9858

E-mail: [email protected]

2 Note to Installer

This freezer must be installed and serviced by an Electro Freeze Distributor or

authorized service technician in accordance with the installation instructions.

After installation the warranty registration card must be completed and re-

turned to validate the warranty.

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2

184633

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

2.1 Uncrating and Inspection

Figure 2-1 Machine bolted to Shipping Base

Figure 2-2 Installing Mounting Legs or Casters

CAUTION

Be sure to properly support

the machine when removing

bolts and installing legs or

casters.

Whentheunitisreceivedandwhilethe

carrierisstillpresent,inspecttheshipping

cartonforanydamagethatmayhave

occurredintransit.IftheSHOCKWATCH

®

labelindicatesredand/orthecartonis

broken,torn,orpuncturednotethedamage

onthecarrier’sfreightbillandnotifythe

carrier’slocalagentimmediately.Alsonote

onthefreightbill.

1. Removethecartonfromthepallet,and

movethemachineascloseaspossibleto

thepermanentlocation.

2. Removetheshippingboltsonthe

bottom of the freezer (figure 2-1) and

install either the legs or casters (figure 2-

2).

NOTE: Screw

casters or legs all

thewayincoupling,

thenadjustoutto

level side to side

witha1/4” slopeto

thefront.

Front Back

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184633

3

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

All materialsandconnections

must conformtolocalrequire-

mentsandbeincompliancewith

theNational ElectricCode(NEC).

CAUTION

Topreventaccidental

electricalshocks,a

receptaclewitha

positiveearthground

isrequired.

2.2 Installation

2.3 Electrical Requirements

4. Watercooledmodelsrequirea

3/8-inchMPTwaterinletandwaterwaste

connection.Theconnectionsarefoundon

thebottom,underthecompressormounting

area.Theyaretagged“WaterInlet”and

“WaterWaste.” Amanualshut-offvalve

shouldbeinstalledinthewaterinletlineat

thetimeofinstallation.Besuretomaintain

inletwaterpressureabove35psig(241kPa)

andbelow140psig(965kPa)

NoteonCounterModels: Verifyweightof

freezer. Ensurethecounterortablehas

sufficientstrengthtoholdthisweightand

preventexcessivevibration.

5. Placethefreezerinitsfinallocation

andadjustthelegsorcasterssothatitis

levelside-to-sideandthefrontisapproxi-

mately1/4-inchlowerthanthereartoallow

properdrainageofthefreezingcylinder.

1. Alwaysverifyelectricalspecifica-

tions on the data plate (see figure 3-1) of

each individual freezer. Data plate

specifications will always supersede the

information in this manual.

2. Refertothedataplateontherear

panel for connection of proper fuse or

HACR circuit breaker.

3. Refer to the wiring diagram

provided for proper power connections.

4. All 115 volt 20 amp freezers are

supplied with a factory power cord

(Figure 2-3) that requires a NEMA “5-20

R”typereceptacletoaccommodatethe

plug. All freezers should be connected to

a circuit separate from any other electri-

cal equipment.

5. Supply voltage must be within ±

10% of the voltage indicated on the

nameplate. Request your local power

companytocorrectanyvoltageproblem.

6. For3phasefreezers,beatershaft

rotationmustbeclockwiseasviewedfrom

thefrontofthefreezer.

1. Thisfreezerisdesignedfor

indooruseandmustbeprotectedfrom

outdoorweatherconditions.

‘ 2. Wherecodespermit,Electro

Freezerecommendsthat floormodel

freezersbeinstalledoncastersand

bothcounterandfloormodelshave

flexiblewaterandelectricalconnec-

tionsforeasierserviceandcleaning.

3. Allmodelsrequireaminimum

3-inch(7.6cm)clearanceoneitherof

thesidepanels.

CAUTION

All materials and connections

must conform to local

requirements and be in

compliance with the National

Electrical Code (NEC).

Plug Rating:

20A,125VAC

(For use with a NEMA

“5-20R” Receptacle)

Figure 2-3 Plug

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4

184633

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Counter Models - 876B, 876C, 876BRH, 876CRH

Floor Models - 876, 876RH

Counter Floor

Width – in/cm 17/43 14.5/37

Height – in/cm 36/92 59.5/151

Depth – in/cm 25/64 25/64

Weight – lbs/kg 255/116 280/127

*Voltage 115-1-60

Min. Circuit Ampacity 20.0

Max.CircuitBreaker 20 Amp

Compressor 3/4 hp/5500 BTUH

.56 kw (Motor)

1.6 kw (Cooling)

3.2 Data Plate

The data plate provides important infor-

mation that the operator should record

and have available for parts ordering,

warranty inquiries, and service requests.

3 Specifications

3.1 Particulars

Figure 3-1 DataPlate

Beater Motor 1/4 hp/.19 kw

Refrigerant 404a

Charge 2.25 lb/1.02 kg

Cooling Air or Water

Hopper 20 qts/18.9 L

Cylinder 14 qts/13.2 L

The following particulars apply to both counter and floor models:

*Contact factory for other voltages.

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184633

5

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Fill in the following information as soon

as you receive your freezer. (The item

numbers correspond to the callout

numbers in figure 3-1.)

3.4 Installation Date

Fill in the date of installation, and the name, address, and phone number of the

installer in the space provided below. This information will be needed when ordering

parts or service for the freezer.

Date of Installation: ___________________________________

Installed by: ___________________________________

Address: ___________________________________

___________________________________

Phone: ___________________________________

1 ModelNumber:_________________

2 Serial Number: _________________

3 Electrical Spec: Voltage_________

Phase_______Hertz ___________

4 Maximum Fuse Size:_____________

5 Minimum Circuit Ampacity:________

3.3 Reference Information

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6

184633

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 3-2, below, provides the dimensions of the Electro Freeze 876 Models.

876B, 876C, 876BRH

and 876CRH

Counter Models

876 and 876RH

Floor Models

3.5 Dimensions

Figure 3-2 Electro Freeze 876 Model Variation Freezers

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184633

7

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

1 DOOR(HEAD). Enclosesthefreezing

cylinderandprovidesanopeningfor

producttobedispensed.

2 KNOB-HAND. Securesthedoor

(head)tothefreezingcylinder.

3 O-RING-AIRBLEED. Sealstheair

bleedpluginthedispensehead.

4 PLUG-AIRBLEED. Sealstheair

bleedopeningintheheadwhen

closed. Allows air to be removed

from the cylinder in the filling pro-

cess.

5 NUT-PISTONROD. Keepspiston

assemblyfromgoingintothecylinderif

theballknobisremoved.

6 KNOB-BALL(DISPENSE). Usedto

openandclosethepistontostartand

stoptheflowofproductfromthe

freezer.

7 OUTLET-VALVE. Shapesthefrozen

productasitisdispensed.

8 O-RING-OUTLET. Sealsthevalve

outletinthehead.

9 SPRING-PISTON.Enablesthepiston

toselfcloseafterdispensing.

10 PISTON. Sealstheproductopeningin

theheadwhenclosed.Allowsproductto

flowwhenopen.

11 O-RING-PISTON. Sealsthepistonin

thehead.Mustbelubricatedtoseal

andglideproperly.

12 O-RING-ROD. Holdsthepistonin

placeontherod.

13 ROD-ASSY.PISTON. Attaches

pistontotheknobballfordispensing.

14 QUAD-RING-HEAD. Sealstheheadto

thefreezingcylinder.Mustbelubri-

cated.

15 BUSHING-HEAD. Supportsandaligns

thebeatershaftinthehead.Mustbe

lubricated.

4 Part Names and Functions

Figure4-1 DoorAssembly

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8

184633

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 4-2 Beater Shaft

1BEATER-ASSY.SLUSH. Rotatesinthe

freezingcylindertokeepproduct

blended.

2BLADE-SCRAPER. Scrapesthefrozen

productfromthefreezingcylinderwall.

3SPRING- BLADE.

Holdstheblade

againstthecylinderwall.

4QUAD-RING. Sealsbetweenthe

beaterandtheshaftsealbushing.

Mustbelubricated.

5BUSHING-SHAFTSEAL Holdsthe

cupsealtothebeatershaft.Mustbe

lubricated.

6SEAL(CUP)-BEATERSHAFT. Seals

theopeningbetweenthefreezing

cylinderandthebeatershaft.

4 Part Names and Functions

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184633

9

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

5 Operator Controls and Indicators

5.1 Selector Switch 1

This three-position switch controls the

functions of your freezer.

a. “CLEAN” — This position oper-

ates the beater only (no refrigeration).

Always use this position in all cleaning

and sanitizing operations.

b. “OFF” (center) — In this position

the beater motor and refrigeration system

will not operate.

Important:

Do not use the “FREEZE” position

with water or sanitizer in the cylinder

or hopper. Freezing water or sanitizer

in the cylinder or hopper will damage

thefreezer.

c. “FREEZE” — Thisposition

activates both the beater motor and

refrigeration unit. This is the normal

operating position.

5.2 Circuit Breaker– Reset 2

This control protects the beater motor

against failure from an overload condition

by automatically shutting down the

freezer. To restart the freezer properly,

turn the selector switch to “OFF”, wait 2-3

minutes, then depress the reset button

and turn the selector switch back to the

“FREEZE” or “CLEAN" position.

Important:

If the overload trips frequently, your

freezer should be checked for proper

productconsistency andvoltage.

Contact your Electro Freeze Distribu-

tor.

Figure5-1 CounterModels876B,876C,

876BRH,and876CRH FloorModels876and876RH

— continued

Thefollowingparagraphsdescribethe

operatorcontrolsandindicators.Referto

figure5-1forlocationofthesecontrolsand

indicatorsonthefreezer.

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10

184633

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

5 Operator Controls and Indicators- continued

Figure 5-1 Counter Models 876B, 876C, Floor Models 876 and 876RH

876BRH, and 876CRH

5.3 Indicator Light – “ADD MIX” 3 (Optional)

Important:

If proper mix level is not maintained, a

freeze-up may occur and damage the

freezer.

When blinking, this light indicates the

mix in the hopper is low and should be

refilled as soon as possible. Always

maintain at least 2 inches (5.1 cm) of

mix in the hopper. For best operating

results, keep hopper full.

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184633

11

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Thefollowingaccessoriesareshippedwithyourfreezerandareusedwhencleaningand

sanitizingyourfreezer:

1 HC158077BRUSH.

9/16-inchdiameterwitha36-inch

handleusedforcleaningthedrain

tubesandmixinlettube.

2 HC158026BRUSH.

1-inchdiameterwith12-inch

handle. Generalpartscleaning.

3 HC158022BRUSH.

1/4-inchdiameterwithanoverall

lengthof 6-1/2inches.General

partscleaning.

4 HC158000ALUBRICANT.

Approvedlubricantformovingparts

andO-rings.SeeAssembly,

Section8forlubricatingpoints.

6.1 Cleaning Accessories

CAUTION

To avoid electrical shock or

contact with moving parts,

make sure all switches are

in the “OFF” position and

that the main power supply

isdisconnected.

It is important that the freezer be disassembled, washed, lubricated and sanitized

beforeoperation.

Thecleaningandsanitizinginstructionsexplainedinthismanualarerequiredtomaintaina

clean,sanitaryfreezer.Thefreezershouldbedisassembled,cleaned, reassembled,

lubricatedandsanitizedtoensurethebestpossibleproductandfreezeroperation.Persons

assembling,cleaningorsanitizingthefreezermustfirstwashtheirhandswithanapproved

sanitizer.

6 Disassembly and Cleaning

Figure6-1

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12

184633

ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

CAUTION

Topreventbacteria

growth,removeallO-rings

whencleaning.Failureto

dosocouldcreateahealth

hazard.

5. RemovetheO-rings(11)from

thepistonandO-ring(12)fromthe

pistonrod.RemovetheO-ring(8)from

thevalveoutlet(7).RemovetwoO-rings

(3)fromtheairbleedplug(4).

6. Removethedoorbushing(15)

fromthedoor(1)orendofthebeater.

7. Removethedoorquadring(14)

fromthefaceofthefreezer.

CAUTION

To avoid electrical shock or

contact with moving parts,

make sure all switches are in

the “OFF” position and that

the main power supply is

disconnected.

1. If there is product in the freezer,

refer to Closing Procedures, Draining

Product, Section 9.1.

— continued

6.2 Disassembly Instructions

2. Removethefourhandknobs(figure6-2,

item2)andpullthedispensingdoor(1)straight

out.

3. Removetheballknob(6),

nut(5),airbleed

plug(4)andvalveoutlet(7)fromthedoor(1).

4. Removethepistonassembly(10,11,12,

13)andspring(9)bypushingthepistonrod(13)

throughthebackofthedoor(1).

Figure6-2

ELECTRO FREEZE 876 User manual

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