Electro freeze Cs8 Setup guide

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H. C.Duke &Son, Inc. P/N 184965-17 March 2004 Printed in U.S.A.

COMPACT SERIES

SOFT SERVE FREEZER

Model CS8

184965-17 EXPORT - 3/04

OPERATOR'S MANUAL

with Illustrated Parts List

Operator’s Manual

for the

Electro Freeze Model CS8

Compact Series

Soft Serve Freezer

i

ELECTRO FREEZE Model CS8

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184965-17

When you see this symbol on your freezer or in this

manual,bealerttothepotentialforpersonalinjury.

Followrecommendedprecautionsandsafe

operatingpractices.

WARNING

CAUTION

The signal words — DANGER, WARNING and

CAUTION — areused withthesafetyalert symbol

(DANGER decals on the freezer may or may not

havethesafety alert symbol, but themessageis the

same). Decals with the words DANGER, WARN-

ING or CAUTION appear on the freezer. DANGER

identifiesthemostserious hazard. Decals with the

words DANGER or WARNING are typically near

specifichazardsonthefreezer. General precautions

are listed on CAUTION safety decals.

Inthismanual,CAUTION messages with the safety

alertsymbol call attention to safetymessages.

ii

SAFETY FIRST!SAFETY FIRST!

SAFETY FIRST!

Follow these four steps to safety ....

DANGER

2. Understand Signal Words ....

1. Recognize Safety Information ....Look fLook f

Look fLook f

Look for this safor this saf

or this safor this saf

or this safetyety

etyety

ety

aleraler

alert symbol thrt symbol thr

t symbol thrt symbol thr

t symbol throughout this manoughout this man

oughout this manoughout this man

oughout this manual.ual.

ual.ual.

ual.

ELECTRO FREEZE Model CS8

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184965-17

SAFETY FIRST!SAFETY FIRST!

SAFETY FIRST!

iii

3. Follow Safety Instructions ....

Read and understand all safety messages in this

manual. Read and understand the decal safety

messages on your freezer. Take notice of the

location of all decals on the freezer and keep the

safety decals in good condition. Check them

periodically and replace missing, damaged or

illegible safety decals. The safety decals must

remain in place and legible for the life of the

freezer. If you need new decals, use the

information and illustrations on pages iv and v of

this manual to identify the decal and call or write

to H.C. Duke & Son, Inc.

DO NOT attempt to operate this freezer until you

read and understand all safety messages and the

operating instructions in this manual.

4. Operate Safely ....

DO NOT allowuntrainedpersonnelto maintain or

servicethismachine. Failure to follow this

instructionmayresultinseverepersonalinjury. DO

NOT operatethefreezerunlessallservicepanels

andaccess doors are securedwithscrews.DO

NOT attempttomaintain or repair the freezeruntil

themainpowersupplyhasbeendisconnected.

Contactyour local Electro Freeze Distributor for

authorizedservice.

ELECTRO FREEZE Model CS8

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184965-17

iv

Safety Decal Locations

Do not attempt to operate the freezer

until all safety precautions and operating

instructions in this manual are read and

understood.

Takenotice ofallwarning,caution,instruc-

tionandinformationdecals(or labels)on

thefreezer asshown inthe figureto the

right.Thelabelshavebeenputtheretohelp

maintainasafeworkingenvironment.

Thelabelshavebeendesignedtowithstand

washingandcleaning. Alllabelsmust

remainlegible forthe lifeofthefreezer.

Checklabelsperiodicallytobesurethey

canberecognized aswarninglabels.

Ifit isnecessaryto replaceany label,

please contact your local authorized

ElectroFreeze Distributoror H.C. Duke&

Son,Inc.When readyto order,youwill

needtodeterminethe(1)partnumber,(2)

typeof label,(3)locationoflabel,and(4)

quantityrequired,andincludeareturn

shippingaddress.

Youmay contactyourlocalauthorized

ElectroFreezeDistributor,asfollows:

Name:

Address:

Phone:

or — forfactoryserviceassistance —

contactH.C. Duke& Son,Inc.Electro

FreezeServiceDepartmentbyphoneor

FAX:

Phone: (309)755-4553

FAX: (309)755-985

8

(Thedecalsonthenextpagearenumbered

1and2.Thosenumberscorrespondtothe

numbersinthetablebelow.Thetable

providesthepart number,description,and

quantityfor eachdecal.)

No. Part No. Description (Qty)

1P/N165126 Decal — Panel Removal Warning (3)

2P/N165025 Decal — Beater Warning (1)



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184965-17

Safety Decal Locations

v

WARNING

!

Hazardous moving parts.

Machine starts automatically.

Do not operate with panel

removed.

1

2Hazardous rotating beater shaft. Do not

operate unit with dispense head

removed.

Before removing dispense head:

1. Turn all control switches to "OFF", and

2. Disconnect all power supplies. Unit

may have more than one power supply

.

ELECTRO FREEZE Model CS8

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184965-17

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TableofContents

SECTION DESCRIPTION PAGE

SAFETY

.........................................................................................................ii

PART I

1. INTRODUCTION

...................................................................................... 1

2. NOTE TO INSTALLER

........................................................................ 1

3. ELECTRICAL REQUIREMENTS

................................................. 2

4. SPECIFICATIONS

.................................................................................. 2

4.1 Particulars....................................................................................................... 2

4.2 DataPlate ....................................................................................................... 3

4.3 ReferenceInformation .................................................................................... 3

4.4 InstallationDate .............................................................................................. 3

4.5Dimensions....................................................................................................... 4

5. PART NAMES AND FUNCTIONS

............................................... 5

6. OPERATOR CONTROLS & INDICATORS

........................... 7

6.1 SelectorSwitch............................................................................................... 7

6.2 Day-NightSwitch............................................................................................. 8

6.3 "ADDMIX"IndicatorLight .............................................................................. 8

6.4 MixFloat ......................................................................................................... 8

6.5 MixFeedTube&Regulator............................................................................ 9

7. DISASSEMBLY AND CLEANING

............................................. 10

7.1 CleaningAccessories .................................................................................... 10

7.2 DisassemblyInstructions ............................................................................... 11

7.3 CleaningInstructions .................................................................................... 13

8. ASSEMBLY

............................................................................................... 15

9. START-UP INSTRUCTIONS

......................................................... 17

9.1 Sanitizing ...................................................................................................... 17

9.2 Priming ......................................................................................................... 18

v

ELECTRO FREEZE Model CS8

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TableofContents

(continued)

SECTION DESCRIPTION PAGE

10. CLOSING PROCEDURES

.............................................................

20

10.1 NightSwitchOperation .............................................................................. 20

10.2 DrainingProductFromFreezer ................................................................. 21

11. SOFT SERVE INFORMATION

...................................................

22

11.1 Overrun ...................................................................................................... 22

11.2 Rerun........................................................................................................... 22

12. ROUTINE MAINTENANCE

...........................................................

23

PART II

MODEL CS8 REPLACEMENT PARTS WITH ILLUSTRATIONS

.

*

RefertoPartIITableofContentsforhelpwithlocatingpartnumbersandillustrations.

v i i

ELECTRO FREEZE Model CS8

184965-17

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1 Introduction

The CS8 freezer is designed to produce

soft serve ice cream, ice milk, yogurt,

and similar frozen dairy products, with a

product serving temperature range of -9

to -4°C. If such products are prepared

from powdered concentrate, they should

be precooled to 4°C prior to introduction

to the freezer. Use of other products in

this machine is considered misuse.

This manual has been prepared to assist

you in the proper operation and general

maintenance of the Electro Freeze

Model CS8 freezer.

Make sure all personnel responsible for

equipment operation completely read

and understand this manual before

operating the freezer. When properly

operated and maintained, the freezer

will produce a consistent quality product.

If you require technical assistance,

please contact your local authorized

Electro Freeze Distributor, as follows:

Name:

Address:

Phone:

For factory service assistance — contact

H.C. Duke & Son, Inc. Electro Freeze

Service Department as follows.

Phone: (309) 755-4553

FAX: (309) 755-9858





2 Note to Installer

This freezer must be installed and

serviced by an Electro Freeze Distribu-

tor in accordance with the installation

instructions.

Verify the weight of the freezer. Ensure

a counter or table of sufficient strength

is used to hold this weight and prevent

excessive vibration.

Air cooled models require a minimum

of 15.2 cm air space on both sides and

back of the freezer for adequate

ventilation.

If this freezer is to be used in a self-

service application, it is recommended

that the machine be fitted with a self-

service kit. Contact your Electro Freeze

Distributor or H. C. Duke & Son, Inc. for

this kit.

Test the operation of the head switch

prior to placing the freezer in service.

See Section 12, Routine Maintenance,

Monthly.

ELECTRO FREEZE Model CS8

2

184965-17

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3 Electrical Requirements

4.1 Particulars

4 Specifications

Width (cm) 67

Height (cm) 75

Depth (cm) 65

Weight (kg) 159

Voltage* 220-240-1-50

Circuit Ampacity 20.0

Compressor (2) 3600(BTUH)

.56 kw (Motor)

1.1 kw (Cooling)

Beater Motor (2) .56 kw

Refrigerant R-404a

Charge (ea. side) .57 kg

Cooling Air

Hopper (2) 9.5 liters

Cylinder (2) 2.4 liter

*Contact factory for other voltages.

2. This freezer should be con-

nected to a circuit separate from any

other electrical equipment. Refer to the

wiring schematic for proper electrical

connections. It is located on the electri-

cal box cover.

3. An easily accessible main power

disconnect must be provided for all

poles of the wiring to the freezer.

4. Supply voltage must be within

±10% of voltage indicated on the name-

plate. Request your local power com-

pany to correct any voltage problem.

CAUTION

All materials and

connections must conform

to local requirements and

be in compliance with all

governmental electrical

codes.

CAUTION

To prevent accidental

electrical shock, a positive

earth ground is required.

1. Always verify electrical specifica-

tions on the data plate (figure 4-1) of

each individual freezer. Data plate

specifications will always supersede the

information in this manual.

ELECTRO FREEZE Model CS8

184965-17

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4.2 Data Plate

The data plate provides important

information that the operator should

record and have available for parts

ordering, warranty inquiries and service

requests.

4.3 Reference Information

Fill in the following information as soon

as you receive the Electro Freeze CS8.

(The item numbers — encircled, below —

correspond with the callout numbers in

figure 4-1.)

1 Model Number: ________________

2 Serial Number: ________________

3 Electrical Spec: Voltage ________

Phase _________ Hertz _________

4 Total Amps: ___________________

5 Min. Circuit Ampacity: __________

4.4 Installation Date

Write in Reference

Information HERE!

(

Fill in the date of installation, and the name, address, and phone number of the

installer in the space provided below. This information will be needed when

ordering parts or service for the CS8 Freezer.

Date of installation: _________________________________________

Installed by: _________________________________________

Address: _________________________________________

_________________________________________

Phone: _________________________________________

Figure 4-1

1

33

3

2

44

55

ELECTRO FREEZE Model CS8

4

184965-17

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Figure 4-2 Electro Freeze Model CS8 Dimensions

4.5 Dimensions

The dimensions of the CS8 freezer are

provided in figure 4-2, below.

74.5 cm

64.8 cm

69.9 cm

10.2 cm

43.2

cm 57.2 cm

51.9 cm

66.8 cm

ELECTRO FREEZE Model CS8

184965-17

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5 Part Names and Functions

Figure 5-1 Head Assembly

6 HANDLE - DISPENSE.

Opens

and closes the plunger to start

and stop the flow of product

from the freezer.

7 PIN - HANDLE. Secures

handle to the head.

8 KNOB - HAND.

Secures the

head to the freezing cylinder.

9 NOZZLE.

Shapes the frozen

product being served.

1 HEAD.

Encloses the freezing

cylinder and provides an opening

for product to be dispensed.

2 O-RING - HEAD

.

Seals the

head to the freezing cylinder.

Must be lubricated.

3 PLUNGER.

Seals the product

opening in the head when

closed. Allows product to flow

when open.

4 ROD - PLUNGER.

Starts the

freezer when dispensing. Must

be in place before freezer will

operate.

5 O-RING - PLUNGER. Seals the

plunger in the head. Must be

lubricated to seal and slide

freely.

ELECTRO FREEZE Model CS8

6

184965-17

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5 Part Names and Functions (continued)

Figure 5-2 Beater Shaft Assembly

Figure 5-3 Mix Feed Tube Assembly

10 SHAFT - BEATER.

Rotates in

the freezing cylinder blending air

and mix and ejecting product.

11 BAR - BREAKER. Keeps

product blended in the center of

the beater shaft.

12 BLADE - SCRAPER.

Scrapes

the frozen product from the

freezing cylinder.

13 SEAL - SHAFT.

Seals the

opening between the freezing

cylinder and the beater shaft.

14 TUBE - MIX FEED. Meters the

correct amount of mix and air into

the freezing cylinder from the

hopper.

15 O-RING - TUBE.

Seals the

opening between the hopper and

mix feed tube. (O-rings do not

need lubrication.)

16 REGULATOR. Provides a

positive shut off of mix flow to the

freezing cylinder.

17 O-RING - REGULATOR. Holds

the regulator in place in the mix

tube. Must be lubricated.

ELECTRO FREEZE Model CS8

184965-17

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6.1 Selector Switch 1

This three-position switch selects the

mode of operation of the freezer.

a. “CLEAN” (left) — This position

operates the beater only (no refrigeration

to the cylinder). Always use this mode

when performing cleaning and sanitizing

operations.

b. “OFF” (center) — In this position

the beater motor will not operate and no

refrigeration will be provided to the

cylinder.

The following paragraphs describe the

operator controls and indicators. Refer to

figure 6-1 for location of these controls

and indicators on the Model CS8 freezer.

NOTE: The plunger rod must be in place

before the freezer will operate in “DAY/

TAG”, “NIGHT/NACHT”, or “CLEAN/

REINIGEN” position.

CAUTION

Test operation of the head

switch prior to placing the

freezer in service. See Sec-

tion 12, Routine Maintenance,

Monthly.

Figure 6-1

6 Operator Controls

Important:

Do not use the automatic position

with water or sanitizer in the cylinder

or hopper — the freezer will be

damaged.

c. “AUTO” (right) — This position

activates both the beater motor and

refrigeration unit. This is the normal

operating position.

ELECTRO FREEZE Model CS8

8

184965-17

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6 Operator Controls (continued)

6.2 `Day–Night Switch 2

6.4 Mix Float

The float must be installed on the

sensor tube for the “ADD MIX” indicator

light to work.

Figure 6-2

6.3 “ADD MIX” Indicator Light 3

b. “NIGHT” (right) — This energy-

saving mode will reduce product agita-

tion. The freezer will automatically cycle

to maintain temperatures below 5

°

C. Use

this position when the freezer will not be

in use for periods of more than an hour.

a. “DAY” (left) — The low tem-

perature thermostat controls the system

refrigeration to maintain the product

serving temperature between -8° to

-6°C. This is the normal operating

position.

When lit, this light indicates the mix in

the hopper is at a low level and should

be refilled as soon as possible. Always

maintain at least 5.1 cm of mix in the

hopper. For best operating results keep

hopper full.

Important:

If proper mix level is not maintained,

a freeze-up may occur and damage

the freezer.

ELECTRO FREEZE Model CS8

184965-17

9

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6 Operator Controls (continued)

6.5 Mix Feed Tube & Regulator

Figure 6-3

Figure 6-4

This two-position regulating device

(figure 6-3) meters the correct amount

of mix and air into the freezing cylinder.

a. “OPEN” - Always use this posi-

tion when dispensing product. (See

figure 6-4. When OPEN you can see

clear through the hole in the top of the

mix feed tube.)

Important:

If product is dispensed when the

regulator is in the “CLOSED” posi-

tion, a freeze-up will occur and may

damage the freezer.

b. “CLOSED” - Use this position

when the freezer is in the “NIGHT”

mode, and when product will not be

dispensed for a long period of time.

(See figure 6-4. When CLOSED you

cannot see through the hole in the top

of the mix feed tube — the white plastic

regulator tube inside will block the hole.)

Location

ELECTRO FREEZE Model CS8

10

184965-17

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It is important that the freezer be disas-

sembled, washed, lubricated and sani-

tized before operation.

The cleaning and sanitizing instructions

explained in this manual are required to

maintain a clean, sanitary freezer. The

freezer should be disassembled,

cleaned, reassembled, lubricated and

sanitized daily to ensure the best pos-

sible product and freezer operation.

7 Disassembly and Cleaning

Persons assembling, cleaning or sanitiz-

ing the freezer must wash and sanitize

hands and forearms with an approved

sanitizer.

7.1 Cleaning Accessories

The following are accessories necessary for cleaning, sanitizing and disassembly/

assembly.

1. BRUSH, Cylinder. 4-inch diam-

eter with 28-inch handle, used for

cleaning the cylinder.

2. BRUSH, Double end. 1-1/8 inch

diameter and 7/16-inch diameter, used

for cleaning the drain tube, mix inlet tube

and mix feed tube.

3. BRUSH, General parts cleaning.

1-inch diameter, 12-inches overall

length, used for cleaning the head.

4. BRUSH, Mix feed assembly.

1/4-inch diameter, 18-1/2 inches overall

length used for cleaning the mix feed

tube and regulator.

5. LUBRICANT, Petrol Gel. Ap-

proved lubricant for moving parts and O-

rings. See assembly instructions for

lubricating points.

6. KIT, O-ring. This kit contains all

O-rings and seal needing replacement

on a regular basis. (not shown)

Figure 7-1 Accessories

1

2

3

4

5

ELECTRO FREEZE Model CS8

184965-17

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7.2 Disassembly Instructions

CAUTION

To avoid electrical shock or

contact with moving parts,

make sure all switches are

in the “OFF” position and

that the main power supply

is disconnected.

2. Remove plunger rods (4, figure

7-2) and hand knobs (8), and pull

dispensing head (1) straight out.

3. Remove the handle pin (7),

plungers (3) and nozzles (9) from head

(1).

4. From each side of the freezer,

remove the beater shaft (10, figure 7-3)

from the cylinder. Then remove breaker

bar (11), scraper blades (12) and shaft

seal (13) from the beater shaft.

5. Remove hopper cover, drip tray,

and drip tray insert.

6. Remove the mix feed tube (figure

7-4) and mix float from the hopper.

1. If there is product in the freezer,

refer to Section 10, Closing Procedures,

10.2 Draining Product.

Figure 7-2 Disassemble the dispense head

— continued

ELECTRO FREEZE Model CS8

12

184965-17

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CAUTION

To prevent bacteria growth,

remove all O-rings when

cleaning. Failure to do so

could create a health

hazard.

7. Remove regulator (3) from mix

feed tube. Remove O-ring (4) from

regulator. Remove O-rings (2) from mix

feed tube (1).

8. Remove O-rings (figure 7-2, #2)

from head (1). Remove O-rings (5) from

plungers (3). Remove the shaft cup

seals from the washer on the shaft seal

assembly (figure 7-3, #13).

7.2 Disassembly Instructions (continued)

Figure 7-4 Mix feed tube

Figure 7-3 Beater Shaft

ELECTRO FREEZE CS8 Setup guide

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