Electro freeze Cs4 User manual

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H. C. Duke & Son, LLC P/N 184964 April 2011 PrintedinU.S.A.

C

OMPACT SERIES

SOFT SERVE FREEZER

Model CS4

184964 - 4/11

OPERATOR'S MANUAL

with Illustrated Parts List

Operator’s Manual

for the

Electro Freeze Model CS4

Compact Series

Soft Serve Freezer

i

ELECTRO FREEZE Model CS4

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184964

When you see this symbol on your freezer or in this

manual,bealerttothepotentialforpersonalinjury.

Followrecommendedprecautionsandsafe

operatingpractices.

WARNING

CAUTION

The signal words — DANGER, WARNING and

CAUTION — areused withthesafetyalert symbol

(DANGER decals on the freezer may or may not

havethesafety alert symbol, but themessageis the

same). Decals with the words DANGER, WARN-

ING or CAUTION appear on the freezer. DANGER

identifiesthemostserious hazard. Decals with the

words DANGER or WARNING are typically near

specifichazardsonthefreezer.Generalprecautions

are listed on CAUTION safety decals.

Inthismanual,CAUTION messages with the safety

alertsymbol call attention to safetymessages.

ii

SAFETY FIRST!SAFETY FIRST!

SAFETY FIRST!

Follow these four steps to safety ....

DANGER

2. Understand Signal Words ....

1. Recognize Safety Information ....Look fLook f

Look fLook f

Look for this safor this saf

or this safor this saf

or this safetyety

etyety

ety

aleraler

alert symbol thrt symbol thr

t symbol thrt symbol thr

t symbol throughout this manoughout this man

oughout this manoughout this man

oughout this manual.ual.

ual.ual.

ual.

ELECTRO FREEZE Model CS4

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184964

SAFETY FIRST!SAFETY FIRST!

SAFETY FIRST!

iii

3. Follow Safety Instructions ....

Read and understand all safety messages in this

manual. Read and understand the decal safety

messages on your freezer. Take notice of the

location of all decals on the freezer and keep the

safety decals in good condition. Check them

periodically and replace missing, damaged or

illegible safety decals. The safety decals must

remain in place and legible for the life of the

freezer. If you need new decals, use the

information and illustrations on pages iv and v of

this manual to identify the decal and order

replacement parts.

DO NOT attempt to operate the CS4 freezer until

you read and understand all safety messages and

the operating instructions in this manual.

4. Operate Safely ....

DO NOT allowuntrainedpersonnelto maintain or

servicethismachine. Failure to follow this

instructionmayresultinseverepersonalinjury. DO

NOT operatethefreezerunlessallservicepanels

andaccess doors are securedwithscrews.DO

NOT attempttomaintain or repair the freezeruntil

themainpowersupplyhasbeendisconnected.

Contactyour local Electro Freeze Distributor for

authorizedservice.

ELECTRO FREEZE Model CS4

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184964

iv

Safety Decal Locations

Donotattempttooperatethefreezeruntil

allsafetyprecautionsandoperating

instructionsinthismanual arereadand

understood.

Takenoticeofallwarning,caution,instruc-

tionandinformationdecals(orlabels)on

thefreezerasshowninthefigureonthe

followingpage.Thelabelshavebeenput

theretohelpmaintainasafeworking

environment.

Thelabelshavebeendesignedtowith-

standwashingandcleaning. Alllabels

mustremainlegibleforthelifeof the

freezer. Checklabelsperiodicallytobe

suretheycanberecognizedaswarning

labels.

Ifitisnecessarytoreplaceanylabel,

pleasecontactyourlocalauthorized

ElectroFreezeDistributororH.C.Duke&

Son.Whenreadytoorderyouwillneedto

determinethe(1)partnumber,(2)typeof

label,(3)locationof label,and(4)quantity

required,andincludeareturnshipping

address.

Youmaycontactyour localauthorized

ElectroFreezeDistributor,asfollows:

Name:

Address:

Phone:

or — forfactoryserviceassistance —contact

H.C.Duke &Son,LLC.ElectroFreeze

ServiceDepartmentbyphoneorFAX:

Phone: 309-755-4553

800-755-4545

FAX: 309-755-9858

E-mail: [email protected]

(Thedecalsonthenextpagearenumbered

1and2.Thosenumberscorrespondtothe

numbersinthetablebelow.Thetable

providesthepartnumber,description,and

quantityforeachdecal.)



No. Part No. Description (Qty)

1HC165126 Decal—Panel Removal Warning (3)

2HC165025 Decal — Beater Warning (1)

ELECTRO FREEZE Model CS4

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184964

Safety Decal Locations

v

WARNING

!

Hazardous moving parts.

Machine starts automatically.

Do not operate with panel

removed.

1 P/N HC165126

2 P/N HC165025

Hazardousrotatingbeatershaft.Donot

operate unit with dispense head removed.

Beforeremovingdispensehead:

1.Turn all controlswitchesto"OFF", and

2.Disconnect allpowersupplies. Unit

mayhave morethanonepowersupply.

ELECTRO FREEZE Model CS4

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184964

Table of Contents

SECTION DESCRIPTION PAGE

SAFETY .......................................................................................... ii

PART I

1. INTRODUCTION ............................................................................ 1

2. NOTE TO INSTALLER ................................................................. 1

3. ELECTRICAL REQUIREMENTS ............................................. 2

4. SPECIFICATIONS .......................................................................... 2

4.1 Particulars. .................................................................................... 2

4.2 Data Plate ...................................................................................... 3

4.3 Reference Information ................................................................... 3

4.4 Installation Date ............................................................................ 3

4.5 Dimensions. ................................................................................... 4

5. PART NAMES AND FUNCTIONS ............................................ 5

6. OPERATOR CONTROLS & INDICATORS ........................... 7

6.1 Selector Switch ............................................................................. 7

6.2 Day-Night Switch ........................................................................... 7

6.3 "ADD MIX" Indicator Light .............................................................. 7

6.4 Mix Float ........................................................................................ 8

6.5 Mix Feed Tube & Regulator ............................................................ 8

7. DISASSEMBLY AND CLEANING ............................................ 9

7.1 Accessories ................................................................................... 9

7.2 Disassembly Instructions ............................................................. 10

7.3 Cleaning Instructions................................................................... 11

8. ASSEMBLY ..................................................................................... 13

9. START-UP INSTRUCTIONS .................................................... 15

9.1 Sanitizing ..................................................................................... 15

9.2 Priming ........................................................................................ 16

vi

ELECTRO FREEZE Model CS4

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184964

Table of Contents - continued

SECTION DESCRIPTION

PAGE

10. CLOSING PROCEDURES ....................................................... 18

10.1 Night Switch Operation ............................................................... 18

10.2 Draining Product From Freezer................................................... 19

11. SOFT SERVE INFORMATION ................................................ 20

11.1 Overrun ....................................................................................... 20

11.2 Rerun ........................................................................................... 20

12. ROUTINE MAINTENANCE ..................................................... 21

13. TROUBLESHOOTING TABLE ............................................... 24

PART II

MODEL CS4 REPLACEMENT PARTS WITH ILLUSTRATIONS .. *

* Refer to Part II Table of Contents for help with locating part numbers and illustrations.

vii

ELECTRO FREEZE Model CS4

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1 Introduction

The CS4 Freezer is designed to produce

soft serve ice cream, ice milk, yogurt,

and similar frozen dairy products, with a

product serving temperature range of

15° to 25ºF (-9° to -4°C). If such prod-

ucts are prepared from powdered

concentrate, they should be precooled to

40ºF (4°C) prior to introduction to the

freezer. Use of other products in this

machine is considered misuse (see

Warranty).

This manual has been prepared to assist

you in the proper operation and general

maintenance of the Electro Freeze

Model CS4 freezer.

Make sure all personnel responsible for

equipment operation completely read

and understand this manual before

operating the freezer. When properly

operated and maintained the freezer will

produce a consistent quality product.

If you require technical assistance,

please contact your local authorized

Electro Freeze Distributor, as follows:

Name:

Address:

Phone:

For factory service assistance — contact

H.C. Duke & Son, Inc. Electro Freeze

Service Department as follows.

Phone:309-755-4553

800-755-4545

FAX: 309-755-9858

E-mail: [email protected]





2 Note to Installer

This freezer must be installed and

serviced by an Electro Freeze Distribu-

tor or authorized service technician in

accordance with the installation instruc-

tions in this manual.

Verify the weight of the freezer. Ensure

a counter or table of sufficient strength

is used to hold this weight and prevent

excessive vibration.

Air cooled models require a minimum of

3-inches (7.6 cm) air space on both

sides and back of the freezer for ad-

equate ventilation.

If this freezer is to be used in a self-

service application, it is recommended

that the machine be fitted with a self-

service kit. Contact your Electro Freeze

Distributor or H. C. Duke & Son, Inc. for

this kit.

Testtheoperationoftheheadsafetyswitch

priortoplacingthefreezerinservice.See

Section12,RoutineMaintenance,Monthly.

Afterinstallationthewarrantyregistration

card must be completed and returned to

validate the warranty.

ELECTRO FREEZE Model CS4

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CAUTION

All materials and connec-

tions must conform to

local requirements and be

in compliance with the

National Electric Code

(NEC).

CAUTION

To prevent accidental

electrical shock, a

receptacle with a positive

earth ground is required.

1. Always verify electrical specifi-

cations on the data plate (figure 4-1) of

each individual freezer. Data plate

specifications will always supersede

the information in this manual.

2. This freezer

requires a protected

20 amp 120 volt

circuit. Connect the

freezer to a circuit

separate from any

other electrical

equipment. The

power cord on this

freezer connects to

a NEMA 5-20R

receptacle. See Figure 3-1.

3. Supply voltage must be within

±10% of voltage indicated on the name-

plate. Request your local power com-

pany to correct any voltage problem.

3 Electrical Requirements

4.1 Particulars

4 Specifications

Width (in/cm) 16.3/41.4

Height(in/cm) 29.25/75

Depth (in/cm) 23.25/59.1

Weight (lbs/kg) 205/93

Voltage* 115/60/1

Min.Circuit Ampacity 20.0

Compressor 3/4HP/3600 (BTUH)

.56kw(Motor)

1.1kw(Cooling)

Beater Motor 3/4 HP/.56 kw

Refrigerant R-404a

Charge 22.0 oz/.62 kg

Cooling Air

Hopper 10 qts/9.5 liters

Cylinder 2.7 qts/2.5 liters

*Contact factory for other voltages.

Figure 3-1

ELECTRO FREEZE Model CS4

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123456789012345

4.2 Data Plate

The data plate provides important

information that the operator should

record and have available for parts

ordering, warranty inquiries and service

requests.

Figure 4-1

4.3 Reference Information

Fill in the following information as soon as

you receive the Electro Freeze CS4. (The

item numbers — encircled, below —

correspond with the callout numbers in

figure 4-1.)

1 Model Number: _________________

2 Serial Number:__________________

3 Electrical Spec: Voltage ________

Phase _______ Hertz _________

4 Maximum Fuse Size: ____________

5 Minimum Circuit Ampacity: _______

4.4 Installation Date

Write in Reference

Information HERE!



Fill in the date of installation, and the name, address, and phone number of the

installer in the space provided below. This information will be needed when ordering

parts or service for the CS4 Freezer.

Dateofinstallation: _____________________________________

Installedby: _____________________________________

Address: _____________________________________

_____________________________________

Phone: _____________________________________

ELECTRO FREEZE Model CS4

4184964

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Figure 4-2 Electro Freeze Model CS4 Dimensions

4.5 Dimensions

The dimensions of the CS4 Freezer are

provided in figure 4-2, below.

ELECTRO FREEZE Model CS4

184964 5

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5 Part Names and Functions

Figure 5-1 Head Assembly

5 PLUNGER.

Seals the product

opening in the head when closed.

Allows product to flow when open.

6 HANDLE - DISPENSE.

Opens

and closes the plunger to start and stop

the flow of product from the freezer.

7 PIN - HANDLE. Secures

handle to the head.

8 KNOB - HAND.

Secures the

head to the freezing cylinder.

9 NOZZLE.

Shapes the frozen

product as it is dispensed.

1 HEAD.

Encloses the freezing

cylinder and provides an opening for

product to be dispensed.

2 O-RING - HEAD

.

Seals the

head to the freezing cylinder. Must be

lubricated.

3 O-RING - PLUNGER. Seals the

plunger in the head. Must be lubricated

to seal and slide freely.

4 ROD - PLUNGER.

Starts the

freezer when dispensing. Must be in

place before freezer will operate.

ELECTRO FREEZE Model CS4

6184964

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5 Part Names and Functions

10 SHAFT-BEATER.

Rotatesinthe

freezingcylinderblendingairandmixand

ejectingproduct.

11 BAR-BREAKER. Keepsproduct

blendedinthecenterofthebeatershaft.

12 BLADE-SCRAPER Scrapesfrozen

productfromcylinderwalls.

13 SEAL-SHAFT.

Sealstheopening

betweenthefreezingcylinderandthebeater

shaft.

Figure 5-2 Beater Shaft Assembly

14 TUBE- MIXFEED. Metersthe

correctamountofmixandairintothe

freezingcylinderfromthehopper.

15 O-RING-TUBE.

Sealstheopening

betweenthehopperandmixfeedtube.(O-

ringsdonotneedlubrication.)

16 REGULATOR. Providesapositive

shutoffofmixflowtothefreezingcylinder.

17 O-RING-REGULATOR. Holdsthe

regulatorinplaceinthemixtube.Mustbe

lubricated.

Figure 5-3 Mix Feed Tube Assembly

ELECTRO FREEZE Model CS4

184964 7

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6.1 Selector Switch 1

This three-position switch selects the

mode of operation of the freezer.

a. “CLEAN” (left) — This position

operates the beater only (no refrigera-

tion). Always use this mode when

performing cleaning and sanitizing

operations.

b. “OFF” (center) — In this position

the beater motor and refrigeration

system will not operate.

Important:

Do not use the automatic position

with water or sanitizer in the cylinder

or hopper — the freezer will be dam-

aged.

c. “AUTO” (right) — This position

activates both the beater motor and

refrigeration unit. This is the normal

operating position.

6.2 Day– Night Switch 2

a. “DAY” (left) — The low tempera-

ture thermostat controls the system

refrigeration to maintain the product

serving temperature between 18

°

–21°F

(-8 to -6°C). This is the normal operating

position.

b. “NIGHT” (right) — This energy

saving mode will reduce product agita-

tion. The freezer will automatically cycle

to maintain temperatures below 41

º

F (5

º

C). Use this position when the freezer

will not be in use for periods of more

than an hour.

6.3 “ADD MIX” Indicator Light 3

Figure 6-1

CAUTION

Test operation of the head

switch prior to placing the

freezer in service. See Section

12, Routine Maintenance,

Monthly.

6 Operator Controls

The following paragraphs describe

the operator controls and indicators.

Refer to figure 6-1 for location of

these controls and indicators on the

Model CS4 freezer.

NOTE: The plunger rod must be in

place before the freezer will operate

in “DAY”, “NIGHT”, or “CLEAN”

position.

Important:

If proper mix level is not maintained,

a freeze-up may occur and damage

the freezer.

When lit, this light indicates the mix in

the hopper is at a low level and should

be refilled as soon as possible. Always

maintain at least 2 inches (5 cm) of mix

in the hopper. For best operating results

keep hopper full.

ELECTRO FREEZE Model CS4

8184964

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6 Operator Controls – continued

This two-position regulating device

(figure 6-3) meters the correct amount

of mix and air into the freezing cylinder.

a. “OPEN” - Always use this posi-

tion when dispensing product. (See

figure 6-4. When OPEN you can see

clear through the hole in the top of mix

feed tube.)

Important:

If product is dispensed when the

regulator is in the “CLOSED” posi-

tion, a freeze-up will occur and may

damage the freezer.

b. “CLOSED” - Use this position

when the freezer is in the “NIGHT”

mode, and when product will not be

dispensed for a long period of time.

(See figure 6-4. When CLOSED you

cannot see through the hole in the top

of the mix feed tube — the white plastic

regulator tube inside will block the hole.)

Figure 6-3

Figure 6-4

6.4 Mix Float

The float must be installed on the

sensor tube for the “ADD MIX” indicator

light to work.

6.5 Mix Feed Tube & Regulator

Figure 6-2

Location

ELECTRO FREEZE Model CS4

184964 9

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It is important that the freezer be disas-

sembled, washed, lubricated and sani-

tized before operation.

The cleaning and sanitizing instructions

explained in this manual are required to

maintain a clean, sanitary freezer. The

freezer should be disassembled,

cleaned, reassembled, lubricated and

sanitized daily to ensure the best pos-

sible product and freezer operation.

7 Disassembly and Cleaning

Persons assembling, cleaning or sanitiz-

ing the freezer must wash and sanitize

hands and forearms with an approved

sanitizer.

7.1 Cleaning Accessories

Thefollowingareaccessoriesnecessaryforcleaning,sanitizinganddisassembly/assem-

bly.

1 BRUSH&HANDLE,Cylinder.

4-inchdiameterwithhandle,usedfor

cleaningthecylinder.

2 BRUSH,Doubleend. 1-1/8inch

diameterand7/16-inchdiameter,usedfor

cleaningthedraintube,mixinlettube and

mixfeedtube.

3 BRUSH,Mixfeedassembly. 1/4-

inchdiameterwith18-1/2inchhandleused

forcleaningthemixfeedtubeandregulator.

4 BRUSH,Generalpartscleaning.1-

inchdiameterwith12-inchhandle,usedfor

cleaningthehead.

5 LUBRICANT,Lubri-FilmPlus.

ApprovedlubricantformovingpartsandO-

rings.Seeassemblyinstructionsforlubricat-

ingpoints.

6 KIT,O-ring. This kitcontainsall O-

ringsandsealneedingreplacementona

regularbasis.(notshown)

Figure 7-1 Accessories

1

2

3

45

158009 BRUSH-4” DIA

158012 HANDLE

158054A LUBRI-FILM PLUS

ELECTRO FREEZE Model CS4

10 184964

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7.2 Disassembly Instructions

CAUTION

To avoid electrical shock or

contact with moving parts, make

sure all switches are in the

“OFF” position and that the main

power supply is disconnected.

It is important that the freezer be disas-

sembled, washed, lubricated and sani-

tized before operation.

NOTE: If there is product in the

freezer, refer to Section 10, Closing

Procedures, 10.1 Draining Product.

Figure 7-2

Figure 7-3

1. Removeplungerrod(4,figure7-2),

handknobs(8)andpulldispensinghead

(1)straightout.

2. Removethehandlepin(7),

plunger(5)andnozzle(9)fromhead(1).

3. Removethebeatershaft(10,

figure7-3)andscraperbladesfromthe

cylinder.Thenremovebreakerbar(11)

andshaftsealassembly(13)fromthe

beatershaft.

4. Removehoppercover,driptray

andinsert.

5. Removethemixfeedtube(figure

7-4)andmixfloatfromthehopper.

Removeregulator(3)frommixfeedtube.

CAUTION

To prevent bacteriagrowth,

removeall O-ringswhen

cleaning.Failureto doso

couldcreate a health

hazard.

6. RemoveO-rings(2,4)frommix

feedtube(1).RemoveO-ring(4)from

regulator(3).

7. RemoveO-ring(figure7-2,#2)

fromhead(1). RemoveO-rings(3)from

plunger(5).Removetheshaftcupseal

(figure7-3,#13,and7-7)fromthewasher

ontheshaftsealassembly.

Figure 7-4

–continued

ELECTRO FREEZE Model CS4

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7.3 Cleaning Instructions

The cleaning instructions explained in this section are procedures to remove bacte-

ria and maintain a clean sanitary freezer. The soft serve freezer must be disas-

sembled, washed and sanitized according to the instructions in this manual before

start-up to ensure the best possible cleanliness.

Figure 7-5 Clean the mix feed tube

CAUTION

Electric shock hazard. Do not splash water on switches or allow water

to flow onto electrical components inside the machine.

CAUTION

To prevent bacteria growth, use only approved sanitizers to sanitize

the machine. Failure to do so could create a health hazard.

Important:

Do not use unapproved sanitizers or

laundry bleach. These materials may

contain high concentrations of chlo-

rine and will chemically attack freezer

components.

Figure 7-6 Clean the head ports

NOTE: It is your responsibility to be

aware of the requirements for meeting

federal, state, and local laws concerning

the frequency of cleaning and sanitizing

the freezer.

1. Prepare a three-compartment

sink in accordance with local health

regulations. The sink will be used to

wash, rinse, and sanitize the freezer

components which will be removed

later. Also, prepare a clean surface to

air-dry all parts.

NOTE: The sanitizer should be mixed

according to the manufacturer’s instruc-

tions to yield 100 parts per million (PPM)

available chlorine solution. (example:

Stera Sheen Green Label). Use warm

water (100º-110ºF or 38º - 43ºC) to

wash, rinse, and sanitize.

Important:

Do not leave parts in sanitizer for

more than 15 minutes.

2. Wash all parts removed from the

freezer thoroughly with dish detergent.

Clean the following parts with the appro-

priate brush provided:

a. the mix feed tube and regula-

tor main bore and cross holes (figure 7-

5)

— continued

ELECTRO FREEZE Model CS4

12 184964

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7.3 Cleaning Instructions - continued

b. the head plunger openings,

center plunger ports, breaker bar

cavities, O-ring grooves, dispense

nozzle mounting rings and mix ports

(figure 7-6).

c. theshaftseal,washer,plunger

O-ringgrooves,nozzleandfloat (figure7-7)

d.thebeatershaftinsidethefront

collarandtheholeontherearflange(figure

7-8)

e.thescraperblademounting

holes.

3. After all parts are washed, rinse

andthenplace theminthe sanitizersolu-

tion.Forproper sanitizing,theparts must

remainfullyimmersedinthesanitizerfor

5minutes.

Allowparts to air-dry after

sanitizing.

4. Usethesanitizingsolutiontowipe

downthefreezerandbrushoutinsideof

hopperandaroundthemixlevelsensor

tube.

5.Thoroughlybrushthehopperandmix

feedportto thecylinderwith sanitizing

solution(figure7-9).

6. Brushtheinsideofthecylinder,with

sanitizingsolutionmakingcertaintoclean

backwallofcylinder.

7. Brushtheinsideofthedraintube

withsanitizingsolution.(figure7-10).

8. Usethesanitizingsolutiontowipe

downallexteriorsurfacesofthefreezer.Let

airdry.

Figure 7-8 Clean beater shaft

Figure 7-9 Clean hopper and mix

feed port

Figure 7-7 Clean shaft seal, bushing,

plunger, nozzle and float

Figure 7-10 Clean Drain Tube

Replace worn brushes. Use

only Electro Freeze original

or authorized replacement

parts. See Alphabetized

Parts List in Part II of this

Manual to order new

brushes.

ELECTRO FREEZE CS4 User manual

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