Electro freeze B12 User manual

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H.C. Duke & Son, Inc. P/N 184891 Octobert 2005 Printed In U.S.A.

Operator’s Manual

with Illustrated Parts List

Batch Freezer

Model

B12 and B24

184891 10/05

i

Operator’s Manual

for

Batch Freezer

Models B12 and B24

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ELECTRO FREEZE Models B12 and B24 Batch Freezer

DANGER The signal words — DANGER, WARNING and CAU-

TION — are used with the safety alert symbol (DANGER

decals on the freezer may or may not have the safety

alert symbol, but the message is the same). Decals with

the words DANGER, WARNING or CAUTION appear on

the freezer. DANGER identifies the most serious hazard.

Decals with the words DANGER or WARNING are typi-

cally near specific hazards on the freezer. General pre-

cautions are listed on CAUTION safety decals. In this

manual, CAUTION messages with the safety alert sym-

bol call attention to safety messages.

1. Recognize Safety Information ....Look for this

safety alert symbol throughout this manual.

When you see this symbol on your freezer or in this

manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating

practices.

2. Understand Signal Words ....

SAFETY FIRST!

Follow these four steps to safety ....

ii

WARNING

CAUTION

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ELECTRO FREEZE Models B12 and B24 Batch Freezer

3. Follow Safety Instructions ....

4. Operate Safely ....

Read and understand all safety messages in this

manual. Read and understand the decal safety

messages on your freezer. Take notice of the location

of all decals on the freezer and keep the safety decals

in good condition. Check them periodically and replace

missing, damaged or illegible safety decals. The safety

decals must remain in place and legible for the life of

the freezer. If you need new decals, use the information

and illustrations on pages iv and v of this manual to

identify the decals and order replacements.

DO NOT attempt to operate the freezer until you read

and understand all safety messages and the operating

instructions in this manual.

SAFETY FIRST! - continued

DO NOT allow untrained personnel to maintain or

service this machine. Failure to follow this instruction

may result in severe personal injury. DO NOT operate

the freezer unless all service panels and access doors

are secured with screws. DO NOT attempt to repair the

freezer until the main power supply has been

disconnected. Contact your local Electro Freeze

Distributor for authorized service.

iii

Safety

First!

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123456789012345

ELECTRO FREEZE Models B12 and B24 Batch Freezer

Do not attempt to operate the freezer

until all safety precautions and operating

instructions in this manual are read and

understood.

Take notice of all warning, caution,

instruction and information decals (or

labels) on the freezer as shown in the

figure to the right. The labels have been

put there to help maintain a safe working

environment.

The labels have been designed to

withstand washing and cleaning. All

labels must remain legible for the life of

the freezer. Check labels periodically to

be sure they can be recognized as

warning labels.

If it is necessary to replace any label,

please contact your local authorized

Electro Freeze Distributor or H. C. Duke

& Son, Inc. When ready to order, you

will need to determine the (1) part

number, (2) type of label, (3) location of

label, and (4) quantity required, and

include a return shipping address.

Safety Decal Locations

You may contact your local authorized

Electro Freeze Distributor, as follows

:

Name:

Address:

Phone:

or — for factory service assistance —

contact H. C. Duke & Son, Inc., Electro

Freeze Service Department by phone,

fax or e-mail:

Phone: (309) 755-4553

(800) 755-4545

Fax: (309) 755-9858

E-mail: [email protected]

(The decals on the next page are num-

bered 1, 2, 3 and 4. Those numbers

correspond to the numbers in the table

below. The table provides the part

number, description, and quantity for

each decal.)



No. Part No. Description (Qty)

1 HC165025 Decal — Beater Warning (1)

2 HC165126-01 Decal — Panel Removal Batch (3)

3 HC164171 Decal — Ventilation 6” & 20” (Air Cooled) (1)

4 HC164172 Decal — Ventilation 3” & 4” (Water Cooled) (1)

iv

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123456789012345

ELECTRO FREEZE Models B12 and B24 Batch Freezer

Safety Decal Locations - continued

v

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123456789012345

ELECTRO FREEZE Models B12 and B24 Batch Freezer

Safety First .................................................................................... ii

Safety Decal Locations .................................................................. iv

Part I

1 Introduction .................................................................... 1

2 Note to Installer ............................................................... 1

2.1 Uncrating and Inspection ............................................. 2

2.2 Installation ................................................................... 3

2.3 Electrical Requirements ............................................... 4

2.4 Electrical Connections ................................................. 4

3 Specifications .................................................................. 5

3.1 Particulars ................................................................... 5

3.2 Data Plate .................................................................... 6

3.3 Reference Information.................................................. 6

3.4 Installation Date ........................................................... 7

3.5 Dimensions .................................................................. 8

4 Part Names and Functions ........................................... 10

5 Operator Controls and Indicators ................................ 12

5.1 DigitalTimer ................................................................. 13

5.2 Rinse/Fill Valve ............................................................. 13

5.3 Rinse/Fill Hose ............................................................. 13

5.4 Compressor Light ........................................................ 13

5.5 Dasher Switch ............................................................. 13

vi

Table of Contents

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ELECTRO FREEZE Models B12 and B24 Batch Freezer

vii

Table of Contents - continued

6 Digital Timer .......................................................... 14

6.1 Digital Timer Keys ........................................................ 14

6.2 Digital Timer Setup ...................................................... 15

6.3 Digital Timer Operation ................................................ 16

7 Disassembly and Cleaning ..................................... 17

7.1 Cleaning Accessories .................................................. 17

7.2 Disassembly Instructions ............................................. 18

7.3 Cleaning Instructions ................................................... 20

8 Assembly .......................................................................... 21

9 Start-up Instructions ...................................................... 23

9.1 Sanitizing Instructions ................................................. 23

9.2 Product Preparation ..................................................... 24

9.3 Freezing Product.......................................................... 24

9.4 Overrun ....................................................................... 25

10 Closing Procedures ........................................................ 26

10.1 Draining Product .......................................................... 26

11 Routine Maintenance ..................................................... 27

12 Troubleshooting Tables ................................................. 31

Part II

Models B12 and B24 Replacement Parts Manual

with Illustrations* .................................................... * Refer to Part II

Table of Contents for help with locating part numbers and illustrations.

184891

1

ELECTRO FREEZE Models B12 and B24 Batch Freezer

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Batch freezer models B12 and B24 are

designed to produce Italian Ice, water

ice and ice cream with a product

serving temperature range of 18 to 25°

(-7.8 to -4°C). Use of other products in

this machine is considered misuse

(see Warranty).

This manual has been prepared to

assist you in the proper operation and

general maintenance of the Electro

Freeze models B12 and B24 Batch

Freezer.

Make sure all personnel responsible

for equipment operation completely

read and understand this manual

before operating the freezer. When

properly operated and maintained, the

freezer will produce a consistent

quality product.





This freezer must be installed and serviced by an Electro Freeze Distributor or

authorized service technician in accordance with the installation instructions.

After installation the warranty registration card must be completed and re-

turned to validate the warranty.

If you require technical assistance,

please contact your local authorized

Electro Freeze Distributor, as follows:

Name:

Address:

Phone:

For factory service assistance — contact

H. C. Duke & Son, Inc., Electro Freeze

Service Department as follows.

Phone: (309) 755-4553

(800) 755-4545

FAX: (309) 755-9858

E-mail: [email protected]

2 Note to Installer

1 Introduction

2

184891

ELECTRO FREEZE Models B12 and B24 Batch Freezer

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2.1 Uncrating and Inspection

Figure 2-1 Machine Bolted to Shipping Base

CAUTION

Be sure to properly

support the machine when

removing bolts and

installing legs or casters.

When the unit is received and while

the carrier is still present, inspect the

shipping carton for any damage that

may have occurred in transit. If the

SHOCKWATCH

®

label indicates red

and/or the carton is broken, torn, or

punctured, note the damage on the

carrier’s freight bill and notify the

carrier’s local agent immediately.

1. Remove the carton from the

pallet, and move the machine as close

as possible to the permanent location.

2. Remove the shipping bolts on

the bottom of the freezer (figure 2-1)

and install the casters (figure 2-2).

Figure 2-2 Installing Mounting Legs or Casters

NOTE: Screw casters

all the way in coupling,

then adjust out to level

with 1/4 inch slope to

the front.

184891

3

ELECTRO FREEZE Models B12 and B24 Batch Freezer

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CAUTION

All materials and connections

must conform to local

requirements and be in

compliance with the National

Electrical Code (NEC).

1. Where codes permit, we recom-

mend that the freezer be installed on

casters and have flexible water and

electrical connections for easier service

and cleaning.

2. Freezers require a specific

amount of air space to operate effi-

ciently. Water cooled models require a

minimum 4-inch clearance on the rear

panel and 3-inch clearance on both side

panels for adequate ventilation. Air

cooled models require a minimum

20-inch clearance on the rear panel and

6-inch clearance on both side panels for

adequate ventilation.

3. On water cooled models, a

1/2-inch FPT cold water inlet and

1/2-inch FPT water waste connection

are provided on the bottom of the

freezer. They are tagged “Water Inlet”

and “Water Waste.” A manual shut-off

valve should be installed in the water

inlet line at the time of installation. The

water pressure must be between 35-140

psig (241-965 kPa) for proper operation.

Male adapters are available from your

distributor to provide a 3/4-inch female

swivel hose connection. During opera-

tion, check floor drain to be sure it can

handle draining capacity.

2.2 Installation

4. A 1/2-inch potable cold water

connections is provided to supply the

rinse/fill valve. When connecting water

hose to fitting, be sure the water hose is

a certified potable water grade type.

5. Place the freezer in its final

location and adjust the casters so that it

is level side-to-side and the front is

approximately 1/4-inch lower than the

rear to allow proper drainage of the

freezing cylinder.

4

184891

ELECTRO FREEZE Models B12 and B24 Batch Freezer

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2.3 Electrical Requirements

2.4 Electrical Connections

CAUTION

To prevent accidental

electrical shock, a

receptacle with a positive

earth ground is required.

1. Always verify electrical specifi-

cations on the data plate (figure 3-1) of

each individual freezer. Data plate

specifications will always supersede the

information in this manual.

2. Supply voltage must be within +

10% of voltage indicated on the name-

plate. Voltage fluctuations with the

machine in operation must not be more

than 10% of the nominal nameplate

rating. Request your local power com-

pany to correct any voltage problem.

3. An easily accessible main power

disconnect must be provided for all

poles of the wiring to the freezer.

CAUTION

To prevent accidental

electrical shock, a

receptacle with a positive

earth ground is required.

1. Check the data plate (figure 3-

1) for fuse size, wire ampacity, and

electrical specifications.

2. Refer to the wiring diagram

provided for proper power connections.

3. Electrical connections are

made in the junction box located

behind the left, side panel.

4. For 3 phase freezers dasher

shaft rotation must be counterclock-

wise as viewed from the front of the

freezer.

184891

5

ELECTRO FREEZE Models B12 and B24 Batch Freezer

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3 Specifications

3.1 Particulars

Width (in/cm) 24-3/16 / 61.54

Height (in/cm) 53-7/16 / 135.7

Depth

Air Cooled (in/cm) 36 / 91.4

Water Cooled (in/cm) 36 / 91.4

Weight (lbs/kg) 655 / 297

Voltage* 208-230 / 60 / 1

208-230 / 60 / 3

Min.CircuitAmpacity

1 Phase 30

3 Phase 20

Compressor 2HP / 11,800 BTUH

B12

Beater Motor 2 HP / 1.5 kw

Refrigerant R-404a

Charge

Air Cooled (lb/kg) 3 / 1.40

Water Cooled (lb/kg) 1.38 / .63

Cooling Air or Water

Cylinder (qts/ltr) 14 / 13.3

*Contact factory for other voltages.

Width (in/cm) 24-3/16 / 61.4

Height (in/cm) 53-7/16 / 135.7

Depth

Air Cooled (in/cm) 49 / 116.7

Water Cooled (in/cm) 36 / 91.5

Weight (lbs/kg) 790 / 358

Voltage* 208-230 / 60 / 1

208-230 / 60 / 3

Min.Circuit Ampacity

1 Phase 40

3 Phase 30

Compressor 3HP / 21,000 BTUH

B24

Beater Motor 3 HP / 2.3 kw

Refrigerant R-404a

Charge

Air Cooled (lb/kg) 3.31 / 1.50

Water Cooled (lb/kg) 2.38 / 1.08

Cooling Air or Water

Cylinder (qts/ltr) 26 / 24.6

*Contact factory for other voltages.

6

184891

ELECTRO FREEZE Models B12 and B24 Batch Freezer

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1234567890123456

The data plate provides important

information that the operator should

record and have available for parts

ordering, warranty inquiries and service

requests.

3.2 Data Plate

Figure 3-1

Write in

Reference Informa-

tion HERE!

3.3 Reference Information



Fill in the following information as soon as

you receive the freezer. (The item num-

bers —encircled, below — correspond to

the callout numbers in figure 3-1.)

1 Model Number: _________________

2 Serial Number:__________________

3 Electrical Spec: Voltage ________

Phase _______ Hertz _________

184891

7

ELECTRO FREEZE Models B12 and B24 Batch Freezer

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123456789012345

Fill in the date of installation, and the name, address, and phone number of the

installer in the space provided below. This information will be needed when ordering

parts or service for the freezer.

Date of installation: ____________________________________

Installed by: ____________________________________

Address: ____________________________________

____________________________________

Phone: ____________________________________

3.4 Installation Date

8

184891

ELECTRO FREEZE Models B12 and B24 Batch Freezer

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3.5 Dimensions

Figure 3-2 Dimensions B12

– continued

Model B12

The dimensions of the B12 freezers are

provided in figure 3-2, below.

184891

9

ELECTRO FREEZE Models B12 and B24 Batch Freezer

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3.5 Dimensions (continued)

The dimensions of the B24 freezers are

provided in figure 3-3, below.

Figure 3-3 Dimensions B24

Model B24

10

184891

ELECTRO FREEZE Models B12 and B24 Batch Freezer

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7 CAM - DOOR LOCK

Locks door assembly in place.

8 BASE - CAM LOCK

Used to hold door lock cam.

9 GASKET - DOOR

Provides seal between door and

freezer cylinder.

10 PIN - CLEVIS

Connects lid to door and allows lid

to swing open.

11 LID - DOOR

Provides covering for mix inlet.

1 KNOB - DOOR FRONT

Tightens lever to door.

2 LEVER - ASSY. DOOR FRONT

Lever for opening the dispense door.

3 DOOR - DISPENSE PLASTIC

Covers the opening in the door

assembly to dispense product.

4 GASKET - DISPENSE DOOR

Seals the plastic dispense door to

door assembly. Must be lubricated.

5 DOOR - DISPENSE EF

Encloses the freezing cylinder and

provides an opening for product to

be dispensed.

6 HANDLE - CAM LOCK

Handle for cam lock. Handle can be

unscrewed so cam can be removed

for cleaning.

4 Part Names and Functions

Figure 4-1 Door Assembly

184891

11

ELECTRO FREEZE Models B12 and B24 Batch Freezer

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4 Part Names and Functions

Figure 4-2 B12 Dasher Assembly

1 DASHER

Blends product during freezing.

2 SEAL-SHAFT

Seals the dasher to the cylinder

wall. Must be lubricated.

3 BLADE-SCRAPER

Scrapes cylinder wall during

freezing. Three blades are used

on the B12 dasher. Six scraper

blades are used on the B24

dasher.

4 O-RING - SCRAPER BLADE

Used to hold the scraper blade to

the dasher.

Figure 4-3 B24 Dasher Assembly

12

184891

ELECTRO FREEZE Models B12 and B24 Batch Freezer

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The following paragraphs describe the

operator controls and indicators. Refer

to figure 5-1 for location of these

controls and indicators on the freezer.

5 Operator Controls and Indicators

CAUTION

Test operation of the head

switch prior to placing the

freezer in service. See

Section 11, Routine

Maintenance, Monthly.

Figure 5-1

ELECTRO FREEZE B12 User manual

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