Electro-Sensors HazardPRO Series User manual

Introduction
This document will provide guidance for your HazardPRO System Manager operation. This document
includes an Operation Manual, System Wiring Information, Modbus Options, and optional mounting in-
formation. Additional information regarding HazardPRO sensors and nodes can be found in the Hazard-
PRO node and sensor Installation document Volume 2. For any additional questions please contact our
Technical Department via T[email protected] or by telephone at [phone].

Page 1
Table of Contents
Section A. System Manager Conguration options
Section B. System Manager Electrical Requirements
1) Electrical Requirements 2
2) Power Wiring 3
3) Horn Wiring 4-5
4) Run/Stop 6-7
Section C. System Manager Conguration
Section D. System Manager Operation Manual
1) Reference Page A 46
2) Reference Page B 47
Section E. Modbus Options
1) Modbus Equipment Run Request Interface 48
2) Equipment Addresses 49-52
3) Modbus Run Request interface 53-55
4) Equipment State Interface 55-57
5) Section Starting Offsets 58-60
6) RPM Modbus Interface 61-62
Section F. Wireless Antenna Guidelines
Section G. Coaxial Termination Instructions
1
2-7
8-11
12-47
48-62
63-66
67-70

Section A
Page 1
XL XM XS Comments
Pieces of
Equipment (Max)
32 16 4 XL/XM Enclosure Dimensions: 30” x 30” x 11” (21” display)
XS Enclosure Dimensions: 24” x 24” x 11” (15” display)
Nodes 96 48 12 9.52” x 7.7” x 6.1” (Box Dimensions)
Sensors per Node 10 10 10 2 are dedicated to ambient temperature monitoring
Sensors (Max) 960 480 120 All sensor types including ambient sensors
Temperature/Vibration
Sensors
576 288 72 6 sensors per node
Contact Inputs 96 48 12 1 Contact Sensor per node
Speed Sensors 96 48 12 Generally one piece per equipment
Gateway Pairs 10 10 2
Relay I/O Boards 2 1 0 Each I/O board has 16 equipment relays and 1 warning alarm relay
System Manager Conguration Options

System Manager Electrical Requirements
These are the electrical requirements for the System Manager. It explains the proper conditions and
conguration options. The system Manager should be installed, powered, and have the proper con-
guration completed prior to installing the Nodes or the Sensors.
For the best commissioning results follow the recommended installation sequence.
1. Install the System Manager: connect power to it.
2. Install the receiving antennas.
3. Install the sending antennas.
4. Power up the Nodes and install in position.
5. Install the Sensors, verifying proper operation as they are installed.
Electrical Power Requirements and System Control
1. Power requirement: 115 Vac, 15 AMP, clean power, dedicated.
2. Interface to Plant Control System (this is set up in the HazardPRO system manager under the
PCSI icon).
To ensure the proper operation of the System there are two required elements.
1. A Run signal that is “ON” whenever a piece of equipment is running. This Run signal must turn
“OFF” when the equipment is stopping or stopped. The system needs to be able to identify when
the equipment is running. This Run signal is supplied to the Run relay and the associated Run/
Stop logic.
2. The System Manager will keep the N.O. contacts of the run relay closed when the equipment is
running and there is not a shutdown alarm. If there is a shutdown alarm condition or the equip-
ment is stopped, the relay will be de-energized and the N.O. contacts will open.
There are two options for supplying this run signal to the HazardPRO system. One utilizes the Run
relays in the HazardPRO enclosure; the second option utilizes a Modbus TCP/IP connection directly
to the HazardPRO touch screen without using relays.
____ Option A: The Run signal is supplied from the run/stop circuit for the equipment; this connects
directly to a run relay on the Relay I/O board. A neutral/common is also required for a reference to the
Run/Stop logic.
____ Option B: The Run signal is communicated by the PLC to the HazardPRO touch screen. A Mod-
bus TCP/IP interface communicates with a bank of Modbus registers that are read/written by both the
PLC and the HazardPRO touchscreen. There is a register for each piece of equipment and by set-
ting various values in the register, both the PLC and the HazardPRO touch screen know if a piece of
equipment is running, stopped, or in an alarmed condition. An Ethernet cable is used to connect the
PLC to the HazardPRO touch screen.
Section B
Page 2

Power Supply Wiring
+V +V
G N L
-V -V
5A 2A
+V +V
G N L
-V -V
5A 2A
AC Neutral goes to
rst terminal on
top row
Earth Ground goes
to grounding bar
(Lower left of panel)
AC Hot goes to
terminal on
circuit breaker
Earth Ground
Page 3

Horn Relay Options
115 VAC Hot
Horn
115 VAC Neutral
Horn connection to Gateway Board
HazardPRO Gateway Board
N.O.
Com
TB5TB4TB3
Alarm
Page 4
Model XS ONLY

Horn Relay Options
115 VAC Hot
Alarm
Horn
115 VAC Neutral
Horn connection to Relay I/O Board
HazardPRO Relay I/O Board
12 3 4 14 15 16
Com N.O.
*For HazardPRO XM & XL System Managers
Page 5

Run/Stop Connections
Run/Stop Connections - Using Run and Stop Push button Switches
Run
Stop
115 VAC Hot
115 VAC Neutral
3-Phase Power
Motor Starter
Motor Starter Aux Contacts:
- Closed when motor is powered
- Open when motor is not powered
Run/Stop Connections - Using Run and Stop Pushbutton Switches
HazardPRO Touch Screen
6111 Blue Circle Drive • Minnetonka, MN 55343
952-930-0100 • 800-328-6170 • electro-sensors.com
© 2015 Electro-Sensors, Inc.
OK
to
Run
?
- Closed when Run Command is present
AND
No Shutdown Alarm condition
- Open when there is no Run Command
OR
Shutdown Alarm condition is present
HazardPRO Relay I/O Board
Run OutputRun/Stop Logic
Run Input
Relay
12 3 4 13 14 15 16
In1 Out1 I/O Com
Run
CPU
PLC
AC
Inputs Relay Outputs
Stop
115 VAC Hot
115 VAC Neutral
3-Phase Power
115 VAC Hot
115 VAC Neutral
Motor Starter Aux Contacts:
- Closed when motor is powered
- Open when motor is not powered
Motor Starter
Run/Stop Connections - Using PLC Inputs/Outputs to the Relay I/O Board
HazardPRO Touch Screen
6111 Blue Circle Drive • Minnetonka, MN 55343
952-930-0100 • 800-328-6170 • electro-sensors.com
© 2015 Electro-Sensors, Inc.
OK
to
Run
?
- Closed when Run Command is present
AND
No Shutdown Alarm condition
- Open when there is no Run Command
OR
Shutdown Alarm condition is present
HazardPRO Relay I/O Board
Run OutputRun/Stop Logic
Run Input
Relay
12 3 4 13 14 15 16
In1 Out1 I/O Com
Run/Stop Connections - Using PLC Inputs/Outputs to the Relay I/O Board
Page 6

Motor Starter
CPU
PLC
Plant HMI
AC
Inputs
Ethernet
Comm
Ethernet
Relay
Outputs 115 VAC Neutral
3-Phase Power
115 VAC Hot
Motor Starter Aux Contacts:
- Closed when motor is powered
- Open when motor is not powered
Add this wire to an AC input to
read if the HazardPRO Run relay
is open (shutdown condition) when
the PLC is giving a RUN command
to a piece of equipment.
Add this wire to an AC input to
read if there is a warning or shutdown
condition anywhere on the HazardPRO
system. This Alarm Relay can also be used
for a horn.
STOP
RUN
Run/Stop Connections - Using Plant HMI Run/Stop and PLC Outputs
HazardPRO Touch Screen
6111 Blue Circle Drive • Minnetonka, MN 55343
952-930-0100 • 800-328-6170 • electro-sensors.com
©2015 Electro-Sensors, Inc.
OK
to
Run
?
- Closed when Run Command is present
AND
No Shutdown Alarm condition
- Open when there is no Run Command
OR
Shutdown Alarm condition is present
HazardPRO Relay I/O Board
Run OutputRun/Stop Logic
Run Input
Run
Relay
12 3 4 14 15 16
In1 Out1 I/O Com
Alarm
Relay
N.O.
Com
N.C.
Run/Stop Connections
Run/Stop Connections - Using Plant HMI Run/Stop and PLC Outputs
Run/Stop Connections - Using Modbus TCP/IP Communication between
HazardPRO System Manager and PLC
CPU
PLC
AC
Inputs
Ethernet
Comm
Modbus TCP/IP
Relay
Outputs
3-Phase Power
115 VAC Hot 115 VAC Neutral
Motor Starter Aux Contacts:
- Closed when motor is powered
- Open when motor is not powered
Motor Starter
HazardPRO Touch Screen
6111 Blue Circle Drive • Minnetonka, MN 55343
952-930-0100 • 800-328-6170 • electro-sensors.com
© 2015 Electro-Sensors, Inc.
Run/Stop Connections - Using Modbus TCP/IP Communication between
HazardPRO System Manager and PLC
Page 7

System Manager Conguration
Model XS ONLY
Section C
XS System Manager - With Two Pairs of Gateways
XS System Manager - with 2 pairs of Gateways
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
Main Power Switch
+24VDC Power Supply
Gateway 1Gateway 2Gateway 3
(Optional)
Gateway 4
(Optional)
Network
Switch
2
1
Alarm
4
3
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
5A 2A
WAN 876 5 43 2 1
Page 8

System Manager Conguration
Model XM ONLY
XM System Manager - With Two Pairs of Gateways
XM System Manager
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.C
ALARM
INITRESET
ICDETHERNET
POWER
ALARM
IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 IN 8 IN 9 IN 10 IN 11 IN 12 IN 13 IN 14 IN 15 IN 16 ACTIVITY MODBUS ALARM
C1 C2
C3
C4
C5
C6 C7
C8
C9
C10
C11
C12 C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C24
C29
C35 C41
C47
D1
D2 D3
D4
D5
D6
D7
D8
D9
D10
D11
D12 D13 D14 D15 D16 D17 D18 D19
D20
D21
D22 D23 D24
F1
F2
J1
J2 L1
Q1
R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12 R13
R14
R15
R16
R17
R18 R19
R20
R21
R22
R23 R24 R25 R26 R39
R40
R41
R42 R55 R56 R57 R58
R71
R72 R73 R74
RLY1
SW1
SW2 SW3
TB1 TB2 TB3
U1
*
U2
*
U3
U4
U5
*
U6
*
U7
U8
U10
U12 U14
VR1 VR2
VR3
VR4
X1
X2
4321321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 R LY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
Relay I/O
Board 1
1
Alarm
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
5A 2A
WAN 876 5 43 2 1
Router Main Power Switch
+24VDC Power Supply
Gateway 4
(Optional)
Gateway 3
(Optional)
Gateway 2 Gateway 1
Page 9

System Manager Conguration
XM System Manager - With Three Pairs of Gateways
Model XM ONLY
XM System Manager
with 3 pairs of Gateways
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.C
ALARM
INITRESE T
ICDETHERNET
POWER
ALARM
IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 IN 8 IN 9 IN 10 IN 11 IN 12 IN 13 IN 14 IN 15 IN 16 ACTIVITY MODBUS ALARM
C1 C2
C3
C4
C5
C6 C7
C8
C9
C10
C11
C12 C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C24
C29
C35 C41
C47
D1
D2 D3
D4
D5
D6
D7
D8
D9
D10
D11
D12 D13 D14 D15 D16 D17 D18 D19
D20
D21
D22 D23 D24
F1
F2
J1
J2 L1
Q1
R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12 R13
R14
R15
R16
R17
R18 R19
R20
R21
R22
R23 R24 R25 R26 R39
R40
R41
R42 R55 R56 R57 R58
R71
R72 R73 R74
RLY1
SW1
SW2 SW3
TB1 TB2 TB3
U1
*
U2
*
U3
U4
U5
*
U6
*
U7
U8
U10
U12 U14
VR1 VR2
VR3
VR4
X1
X2
4321321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
Relay I/O
Board 1
1
Alarm
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUNOUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12 C13
C14
C15
C16
C17
C18C19
C20
C21
C22
C23
C24
C25
C26
C27 C28
C29
C32
C33
C34 C35C36
C37
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21
R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38
R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1 TB2 TB3 TB4 TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUNOUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12 C13
C14
C15
C16
C17
C18C19
C20
C21
C22
C23
C24
C25
C26
C27 C28
C29
C32
C33
C34 C35C36
C37
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21
R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38
R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1 TB2 TB3 TB4 TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
Gateway 5
(Optional)
Gateway 6
(Optional)
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
5A 2A
WAN 876 5 43 2 1
Router Main Power Switch
+24VDC Power Supply
Gateway 4
(Optional)
Gateway 3
(Optional)
Gateway 2 Gateway 1
Page 46
Page 10

System Manager Conguration
Model XL ONLY
XL System Manager - With Two Pairs of Gateways
XL System Manager
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.C
ALARM
INITRESE T
ICDETHERNET
POWER
ALARM
IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 IN 8 IN 9 IN 10 IN 11 IN 12 IN 13 IN 14 IN 15 IN 16 ACTIVITY MODBUS ALARM
C1 C2
C3
C4
C5
C6 C7
C8
C9
C10
C11
C12 C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C24
C29
C35 C41
C47
D1
D2 D3
D4
D5
D6
D7
D8
D9
D10
D11
D12 D13 D14 D15 D16 D17 D18 D19
D20
D21
D22 D23 D24
F1
F2
J1
J2 L1
Q1
R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12 R13
R14
R15
R16
R17
R18 R19
R20
R21
R22
R23 R24 R25 R26 R39
R40
R41
R42 R55 R56 R57 R58
R71
R72 R73 R74
RLY1
SW1
SW2 SW3
TB1 TB2 TB3
U1
*
U2
*
U3
U4
U5
*
U6
*
U7
U8
U10
U12 U14
VR1 VR2
VR3
VR4
X1
X2
4321321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY 3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
Relay I/O
Board 2
17
Alarm
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.C
ALARM
INITRESE T
ICDETHERNET
POWER
ALARM
IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 IN 8 IN 9 IN 10 IN 11 IN 12 IN 13 IN 14 IN 15 IN 16 ACTIVITY MODBUS ALARM
C1 C2
C3
C4
C5
C6 C7
C8
C9
C10
C11
C12 C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C24
C29
C35 C41
C47
D1
D2 D3
D4
D5
D6
D7
D8
D9
D10
D11
D12 D13 D14 D15 D16 D17 D18 D19
D20
D21
D22 D23 D24
F1
F2
J1
J2 L1
Q1
R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12 R13
R14
R15
R16
R17
R18 R19
R20
R21
R22
R23 R24 R25 R26 R39
R40
R41
R42 R55 R56 R57 R58
R71
R72 R73 R74
RLY1
SW1
SW2 SW3
TB1 TB2 TB3
U1
*
U2
*
U3
U4
U5
*
U6
*
U7
U8
U10
U12 U14
VR1 VR2
VR3
VR4
X1
X2
4321321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY 3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
IN1
OUT1
I/OCOM
IN2
OUT2
I/OCOM
IN3
OUT3
I/OCOM
IN4
OUT4
I/OCOM
ELECTRO-SENSORS, INC. 4 RELAYI/O MODULE 535-056111 REV
JUMPER OPERATION
C1
C2
C3
C4
C5
C6
C7
C8
D1
D2
D3
D4
D5
D6
D7
D8
J1
123
JP1
123
JP2
123
JP3
123
JP4
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
RLY1 RLY2 RLY3 RLY4
TB1 TB2 TB3 TB4
U1 U2 U3 U4
123 123 123 123
321 321 321 321
Relay I/O
Board 1
1
Alarm
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
+24V
COM
EARTH
232>
<232
<+24V
COM
N.O.
COM
N.O.
COM
N.O.
COM
RUN OUT 1 RUN OUT 2ALARM
INITRESET
ICDETHERNET
POWER
I/O COM
I/O COM
C1
C2C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18C19
C20
C21
C22 C23
C24
C25
C26
C27 C28
C29
C32 C33
C34 C35C36
C37
D1
D2 D3
D4
D5
D6 D7
D8
D9
D10
D11
D12
D13
D14
F1
F2
J1
J3
JP1
1 2 3
123
JP2
123
JP3
L1
Q1 Q2
Q3 R1
R2
R3
R4
R5 R6 R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R19
R20
R21 R22
R23 R24
R27
R28
R29
R30
R31
R32 R33
R34
R35
R38 R39
RLY1 RLY2RLY3
SW1 SW2SW3
TB1
TB2
TB3
TB4
TB5
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11 U12
VR1
VR2 VR3
VR4
VR6VR7
X1
X2
R18
ALARM
OUTPUT ON
MODBUS
QUERY
WIRELESS
PKT REC
IN 1
IN 2
321 21 321 321321 4
5A 2A
WAN 876 5 43 2 1
Router Main Power Switch
+24VDC Power Supply
Gateway 4
(Optional)
Gateway 3
(Optional)
Gateway 2 Gateway 1
Page 11

Operation Manual
6111 Blue Circle Drive • Minnetonka, MN 55343
phone: [phone] • toll free: 800-328-6170 • fax: [phone]
web: electro-sensors.com • e-mail: [email protected]
Section D
Page 8
Page 12

Table of Contents
Chapter 1 - Status
Main View
Detail View
Temperature
Live Chart
Speed Calibration
Chapter 2 - Event Resolution
Chapter 3 - History
Input types and descriptions
Chapter 4 - Administrative Tools
Equipment Conguration
Event Archive
Facility Information
Gateways
Interval Mode
Plant Control System Interface (PCSI)
Remote Notication
Slow-Down Testing
Slow-Down Testing Reports
System Wide Hazard Monitoring Settings
Users
About
References
Page Number
14
14
15
15
16
16
17
18
19
20
21-26
27
28
29
30
31-32
33
34-37
38-39
40-42
43-44
45
46-47
Page 13

This menu selection displays the equipment being monitored
and the available space for equipment expansion. The menu
will allow you to select any piece of equipment. Once selected
(highlighted) the equipment Name, Status and Section areas will
be visible.
1. Displays all the equipment and the corresponding status.
2. Displays the status of the equipment selected, including: Running
Hours, RPM, alarms and shutdown conditions.
3. This area displays all of the sections and the sensors. Clicking a specic
section would display the individual information for that section.
4. The key shows what each colored symbol represents on the status page.
Status View:
Figure 1
Status
1
2
3
4
Page 10
Page 14

To view sensor details, select the desired Section (Figure 2). The equipment sec-
tion will then display each sensor being monitored. Each sensor input will be in
numeric sequence. Selecting Details will open a detailed view of each input, and
will allow a graph to be displayed.
1. Section status, monitor readings for each of the inputs for the section.
2. This will expand to view details of each sensor (Figure 3 is expanded).
3. Selecting Details will expand to show overall health of the Section (gure 4).
4. Selecting Live Chart will open a graphical representation of sensor data (Next Page).
Figure 3 Figure 4
Detail View:
Temperature:
Figure 2
1
2
3
3
4
Page 15

Displays the name of the Input, type of measurement, and the following details (Fig-
ure 5):
1. Green signies equipment is running (green bar).
2. The measured value (black line).
3. Heartbeat (dots on the black line) displays either the primary or the secondary
transmission.
4. Warning value (yellow line).
5. Shutdown value (orange line).
Speed Calibration:
The initial speed calibration occurs automatically after the equipment is attached and
a run command is given for the very rst time. To recalibrate or reset the set-point,
hold a magnet up to the calibration target on the bottom of the Node for three seconds
while the equipment is running.
Set Points:
• Speed Warning: 90% of the calibrated speed (not adjustable).
• Speed Shutdown: 80% of the calibrated speed (not adjustable).
Note: Warning and Shutdown values will only be visible if the equipment has received
a run command (As shown in gure 6 & 7).
Run Signal:
When the system receives a run signal, for the rst 60 seconds the System Manager
will display the warning and shutdown values while ramping up to 80% and 90% of
the calibrated speed. The system will then monitor for speed slowdowns. If a fault oc-
curs the alarm will sound until silenced.
Figure 5
Figure 6 Figure 7
No Run Command Run Command
1
2
3
4
5
Live Charts:
Page 12
Page 16

This menu displays any event when a condition is detected
outside the normal or preset parameters. This section will
display: the event, cause, time, and will provide a graph. It will
then allow the user to add comments about the event and the
resolution. Also, it will allow full documentation of the event
including closing, saving, and printing.
1. Select Event Resolution from the main side menu (Figure 8).
2. Selecting an event will highlight the event.
3. Graph will display data from the moment the event was triggered.
4. Enter any comments regarding the selected event.
5. Enter comments regarding the resolution to the event.
6. Close the event.
7. Print the event for a hard copy.
8. After an event has been closed it can be archived.
Figure 8
Event Resolution
Event Resolution:
1
2
3
4
5
67
8
Page 17