Electrolux IC4 4819 FFS User manual

Service manual
IC4 4819 - 4825 - 4832 FFS
Feeder Ironer Folder & Stacker
04102011/GB
43.2015

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Table of contents
04102011/GB
43.2015
Chapters
Safety rules..................................................................................................................................1
Technical characteristics..............................................................................................................2
Description of the machine..........................................................................................................3
Installation .................................................................................................................................10
Preventive maintenance ............................................................................................................ 11
Operation...................................................................................................................................20
Control unit ................................................................................................................................21
ELECTROLUX ITS screens ......................................................................................................22
Ventilation and motion of the machine.......................................................................................23
Electric heating..........................................................................................................................24
Gas heating ...............................................................................................................................25
Steam heating ...........................................................................................................................26
DIAMMS system........................................................................................................................27
Feeding: Vacuum system .........................................................................................................28
Feeding: Smoothing system .....................................................................................................29
Feeding: Motion.........................................................................................................................30
Feeding: Clamps system ..........................................................................................................31
Longitudinal folding: PLIVIT.......................................................................................................32
Cross folding..............................................................................................................................33
Compressed air system.............................................................................................................34
Receipt tray ...............................................................................................................................35
Electrostatic bar.........................................................................................................................36
Stacker ......................................................................................................................................37
Troubleshooting.........................................................................................................................51

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04102011/GB
06.2009
Service
Manual Safety

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1
Service
Manual
04102011/GB
06.2009
Safety
SAFETY
The mechanical and electrical installation of the machine should only
be done by qualified personnel.
CAUTION
Do not use the machine unless it is plugged into a correctly earthed
power socket complying with standards in force.
CAUTION
For your personal safety, never use the machine without the
protective housing.
CAUTION
Disconnect the machine electrical power supply before doing any
repair or servicing work.
CAUTION
This machine should be installed in conformance to the health and
safety regulations, and only used in a sufficiently aerated area.
Check the instructions before installing or using the machine.
Disconnect all sources of energy and let the ironing cylinder cool down before any intervention on
the machine.
The high temperature of the ironing cylinder may cause serious burns ; avoid touching the hot
surfaces.
Never iron if the finger protection does not function.
The machines comply with the European Directive EMC (Electromagnetic Compatibility). They
have been tested in laboratory and approved as such. It is so prohibited to add wires or no
shielded electric cables in the cabinets, strands or cables' troughs.

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1Service
Manual
04102011/GB
06.2009
Safety
It is specially advised not to install the machine on a synthetic
floor covering. The frictional electricity may hinder the good
working of the machine.
Under no circumstances should a gas-heating machine be
installed in a building which includes a dry-cleaning machine.
This is particularly important for your safety and that of others.
The consequence is an immediate cancellation of the warranty.
The machine can work without the protective casing when the
electric supply is not cut off.
Interlock the main isolating switch with a padlock.
Close the steam inlet valves.
If you detect gas smells, turn off the gas, open the windows, do
not activate any switch and warn the maintenance service.
The warranty might be cancelled if these instructions are not
complied with.

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Service
Manual
04102011/GB
06.2009
Safety
1D0507
Always respect
items 2, 3 and 4
carefully before
doing any repair
or maintenance
work on the
machine.
2D0508
Put the main
switch to Off and
lock the handle
with a padlock in
one of the three
holes provided for
this purpose. D0509
Close the stop
valves for the
other supplies
(steam, thermal
fluid, compressed
air) to stop and
lock their handle
with a padlock.
3
Open the fixed
protectors
(casings, doors)
with the key
provided or a
special tool.
Do the
maintenance.
Close and
carefully lock the
fixed protectors.
4D0514
D0513
Unlock the stop
valves and the
main switch.

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04102011/GB
06.2009
Service
Manual Technical characteristics
Contents
Sound level...................................................................................................................................... 1
Weighted sound pressure level in dB.............................................................................................. 1
Label of energetic performances..................................................................................................... 1
Technical characteristics.................................................................................................................. 3

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2
C
D
A
B
1m
(40”)
(40”)
1m
1m
(40”)
D0267
Service
Manual Technical characteristics
04102011/GB
06.2009
Weighted sound pressure level in dB
IC4 4819 FFS IC4 4825 FFS IC4 4832 FFS
A73 73 73
B72 72 72
C72 72 72
D72 72 72
Label of energetic performances (gas heating only)
The global output hg of the gas heated ironer is determined according to a standardised method
and shall not be lower than 50%.
This output minimal level is indicated on the machine’s marking by the symbol .
Beyond the output minimal level above specified, a label of energetic performance is given to
the machine according to its global output hg and according to the hereunder chart.
Symbolization of the label Value of the output hg
 50% <= hg < 65%
 65% <= hg < 80%
 hg > 80%
The indication of the energetic performance of the ironer is of .
Sound level
Airborne noise emitted by the machine
(values established from measurements
made on machine at points A, B, C, and D).

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980B
C
C
125
75 50
70
140
140
Ø60
190
40
35
40 40
A
500
K
K
G
G
F
L
L
J
JIH
H-I
1090 90
1820 500
950
1030
1010
950
1590
415
225
535
550
630
300
675
110
D1690
Service
Manual
Technical characteristics
04102011/GB
06.2009
Top view
Right view
Front view

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mm 3555 4185 4815
mm 2575 3205 3835
mm 2295 2925 3555
mm 479 479 479
mm 457 457 457
mm 1910 2540 3170
m/min 1.5-11 1.5-11 1.5-11
m² 2.20 2.90 3.60
m² 2.10 2.70 3.40
kg/h 35 46 59
kg/h 38 48 59
kg/h 57 75 93
kg 1300 1545 1715
kg 1405 1545 1715
kg 1500 1650 1830
kg 175 175 175
m² 3.03 3.78 4.52
m² 1.78 1.78 1.78
mm 20 (3/4") 20 (3/4") 30 (3/4")
kPa 1000 1000 1000
mm 10 (3/8") 10 (3/8") 10 (3/8")
mm 20 (3/4") 20 (3/4") 20 (3/4"
Ø mm 160 160 160
m³/h 800 950 1010
Pa 880 880 880
Pa 200 200 200
Ø mm 6/8 6/8 6/8
bar 5.5-7 5.5-7 5.5-7
l/h 280 280 280
kW 2.9 2.9 3.2
kW 39 52 65
kWh 2.7 2.7 3
kW 35.75 46.10 56.75
kW 32.85 43.20 53.55
kWh 34.30 44.25 54.48
kW 2.9 2.9 3.2
kWh 2.7 2.7 3
kg/h 83 110 141
dm³ 300 398 497
Service
Manual Technical characteristics
04102011/GB
06.2009
Characteristics IC44819FFS IC44825FFS IC44832FFS
AOverall width
BIroner width
CWidth between feet
Ø cylinder
Gas / Electric heating
Steam heating
Effective working width
Ironing speed, mini-maxi
Heating surface
Gas / Electric heating
Steam heating
Capacity max. water evaporation, with 50 % residual moisture and 100 % cylinder utilization
(according to ISO 9398-1)
Gas heating / Dubixium
Electric heating / Dubixium
Steam heating
Ironer net weight
Gas heating / Dubixium
Electric heating / Dubixium
Steam heating
Stacker net weight
Ironer floor area
Stacker floor area
Connections
FMain switch to connect electric main cable
GInlet for electric main cable
HSteam inlet
Maximum supply pressure
ICondensate return
JGas inlet
KDrain of vapour or burnt gas
Exhaust air max. with no pressure at 15 °C
Total pressure with no flow
Admissible head loss on evacuation
LAir inlet
Air pressure, mini-maxi
Consumption
Consumptions
Gas heating / Dubixium
Installed electric power
Installed heating power
Maximum electrical consumption
Electric heating / Dubixium
Installed electric power
Installed heating power
Maximum electrical consumption
Steam heating
Installed electric power
Maximum electrical consumption
Max. steam consumption at 900 kPa
Inner volume steam cylinder
Heat loss : 3 % of installed heating power
Technical characteristics

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04102011/GB
06.2009
Service
Manual
Contents
Description....................................................................................................................................... 1
Safety devices ................................................................................................................................. 6
Accessibility ................................................................................................................................ 6
Emergency stop.......................................................................................................................... 6
Restarting the machine............................................................................................................... 6
Feeding safety device................................................................................................................. 6
Power supply failure ................................................................................................................... 6
Protection of motors.................................................................................................................... 6
Heating safety device ................................................................................................................. 6
Gas heating ................................................................................................................................ 6
Description of the machine

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D1582
Service
Manual
04102011/GB
06.2009
Description of the machine
Description
The machines described in this handbook have a ironing capacity of 190, 250, 320 cm wide
depending on the type. They are available with steam, electric, gas or thermal fluid heating.
They carry out five different functions with a single operator; the space required is very similar to
the standard ironer’s.
The ironing speed is adjustable as a function of the density (weight / m2) and humidity of the
washing.
The temperature of the ironing cylinder can also be adjusted by a thermostat (except for steam;
in this case, the temperature depends on the steam pressure).
The ironing parameters that you have selected are permanently checked by a microprocessor.
These parameters are displayed in real time on a tactile screen in front of the operator.
The feeding of the linen is completely automatized and includes smoothing; a single operator is
required; the folding of the items is calculated for each item fed.
Several piles of linen can be stored in the stacker with centring and numbering of the folded
items.
The machine can be used like a standard ironer with or without the automatic feeding.
Feeder-Ironer-Folder
Stacker

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D1582
Service
Manual
04102011/GB
06.2009
Description of the machine
This dryer ironer is controlled by a microprocessor-based program control unit placed on the
loading side. There are many advantages to this equipment, including :
• Folding adjustment is controlled with great precision and flexibility.
• The large display screen means that detailed information on iron programs, machine status
and operations, dry speeds and temperatures can be accessible in plain language.
• It is possible for the user to create new iron programs, and to adapt programs with great
precision, on the basis of experience and to suit various types of textile, degrees of moisture
etc.
• A very high level of machine safety through continuous monitoring and built-in safety
interlocks.
• Great flexibility during program operation :
- easy change from DIAMMS mode till MANUAL mode and inversely;
- the user can change temperatures and speeds directly, during program operation;
- change to running a different iron program, at any time during program operation of the
dryer ironer.
Function keys.
The functions of these
keys change, depending
on which menu or part of
a menu you are using.
display screen
lever for
manual mode
START WASH PROGRAM
OPTIONS MENU
Use up and down key then press
emergency stop
emergency stop
ELECTROLUX ITS
CPU Software Version 1.00