Electromaten TS 959 User manual

en
Installation instructions
Door control
TS 959
51171547_d_03_2014
0000000 0000 51171547 XXXXX

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GfA - Gesellschaft für Antriebstechnik GmbH
Wiesenstraße 81
D-40549 Düsseldorf
www.gfa-elektromaten.de
[e-mail]

3
Table of contents
1General safety information ............................................................................................ 5
2Technical data .............................................................................................................. 6
3Mechanical installation .................................................................................................. 7
4Electrical installation ..................................................................................................... 8
Cable connection overview ............................................................................................... 9
Limit switch assignment for screwable version until year of manufacture of 1997 .......... 10
Assignment of individual limit switches ........................................................................... 10
Carrying out the electrical installation .............................................................................. 11
Mains connection ............................................................................................................ 12
Mains connection to control ............................................................................................ 12
Completing the electrical installation ............................................................................... 12
Overview of control panel ................................................................................................ 13
5Initial operation of the control ...................................................................................... 14
DES: Rapid adjustment of final limit positions ................................................................. 14
NES: Rapid adjustment final limit positions ..................................................................... 15
6Advanced electrical installation.................................................................................... 16
External supply X1 .......................................................................................................... 16
Emergency stop X3 ......................................................................................................... 16
Relay contact X20 ........................................................................................................... 16
Control device X5 ............................................................................................................ 1 6 
Spiral cable connection ................................................................................................... 16
7Programming the control ............................................................................................. 17
8Table of menus ........................................................................................................... 18
Operating mode .............................................................................................................. 18
Door positions ................................................................................................................. 18
Door functions ................................................................................................................. 19
Safety functions .............................................................................................................. 19
Maintenance cycle counter ............................................................................................. 20
Reading out memory ....................................................................................................... 21
Delete all settings ............................................................................................................ 21
9Safety devices ............................................................................................................ 22
X2: Input, door safety switch ........................................................................................... 22
X3: Input, emergency stop .............................................................................................. 22

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10Functional description ................................................................................................. 23
X1: Mains supply line for control and external supply ..................................................... 23
X5: Input, control device .................................................................................................. 24
Advanced hold-to-run function ........................................................................................ 24
X20: Floating relay contact .............................................................................................. 25
Force monitoring (DES only) ........................................................................................... 25
Travel time monitoring (NES only)................................................................................... 26
Maintenance cycle counter .............................................................................................. 27
Short-circuit/Overload display ......................................................................................... 27
Standby function ............................................................................................................. 2 7 
11Status display ............................................................................................................. 28
12Explanation of symbols ............................................................................................... 32
13Declaration of Incorporation/Declaration of Conformity ................................................ 34
Symbols
Warning - Risk of injury or danger to life!
Warning - Danger to life through electrical current!
Note - Important information!
▶ Request - Required action!
Illustrations show example products. Deviations from the delivered product are possible.

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1General safety information
Specified normal use
The door control is intended for a power-operated door with a drive unit.
The safe operation is only guaranteed with normal specified use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Manufacturer’s Declaration shall be rendered null and void.
Safety information
Installation and initial operation tasks are to be performed by trained, skilled fitters only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
Installation work is only to be carried out with the supply off.
Observe the applicable regulations and standards.
Coverings and safety devices
Do not operate unless corresponding coverings and safety devices are fitted/installed.
Ensure that gaskets are correctly positioned and cable glands are correctly tightened.
Spare parts
Use only original spare parts.

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2Technical data
Series TS 959
Dimensions W x H x D 155 x 386 x 90 mm
Assembly vertical
Vibration Assembly
free of vibration
Operating frequency 50/60 Hz
Supply voltage (+/- 10%)
1 N~220 V, PE
3 N~220-400 V, PE
3~220-400 V, PE
Output power for drive unit, maximum 3 kW
Backup fuse per phase, on-site 10-16 A
External mains supply: X1/L, X1/N
(backup fuse via F1 micro-fuse)
1 N~230 V
1.6
A
time-
la
g
Control inputs 24 V DC
type 10 mA
Type relay contact
Max. current of 1A at 230VAC, and 0.4A at 24VDC
(The use of LED lamps is recommended.)
floating changeover
contacts
Loading of relay contacts,
ohmic/inductive
230 V AC
1 A
Control power consumption 10 VA
Temperature range Operation: -5..+40
Storage: +0..+50 °C
Humidity up to 93 %
non-condensing
Class of protection of housing IP54
Compatible GfA limit switch NES; DES

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3Mechanical installation
Control installation!
Only use indoors
Mounting only on a level ground free of vibration
Only vertical mounting position permissible
Door must be visible from the assembly site
Prerequisites
The permissible loads of walls, mountings, connecting and transmission elements must not
be exceeded.
Mounting
The control is mounted via 4 elongated holes

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4Electrical installation
Warning - Risk of electrocution!
Disconnect the cables and check that they are de-energised
Observe the applicable regulations and standards
Make a proper electrical connection
Use suitable tools
On-site backup fuse and disconnector unit!
Connection to the indoor installation via all-pole disconnector unit ≥ 10 A as per
EN 12453 (e.g. CEE plug connector, main switch)
Read the drive installation instructions!

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Cable connection overview
DES and NES
motor connection cable DES connection cable for limit switch
MOT X13 Motor plug DES X12 Limit switch plug
Pin Core Term. Pin Core Term.
1 3 W Phase W 15/wh 1+24 V safety circuit
2 2 V Phase V 26/bn 2Channel B (RS485)
3 1 U Phase U 37/gn 3Earth
4 4 N Neutral conductor (N) 48/ye 4Channel A (RS485)
5 PE PE 59/gy 5Safety circuit
610/pk 68-VDC mains supply
Cam-limit connecting cable
NES X12 Limit switch plug
Pin Core Term.
1 5/wh 11 Limit switch potential +24 V, jumper on X12 5, 7, 9, 11, 14
2 6/bn 12 S5 additional limit switch, testing or safety edge function
3 7/gn 6 S3, “Open” limit switch
4 8/ye 15 S6 additional limit switch, relay function
5 9/gy 8 S4, “Close” limit switch
6 10/pk 4 Safety circuit

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Limit switch assignment for screwable version until year of manufacture of 1997
F1 Thermal contact X12 Limit switch board
G1 Rectifier S1 Emergency open limit switch
M1 Motor S2 Emergency close limit switch
S10 Emergency manual operation S3 Open limit switch
W1 Connection cable S4 Close limit switch
Y1 Spring-loaded brake S5
A
uxiliary limit switch
S6
A
uxiliary limit switch
Assignment of individual limit switches
A
1 Terminal box S3 Open limit switch
F1 Thermal contact S4 Close limit switch
M1 Motor S5
A
uxiliary limit switch
S10 Emergency manual operation S6
A
uxiliary limit switch
W1 Connection cable
56710 93214(N)
S6 S5 S3 S1 S2 S4
S10 F1
G1
Y1
1
3
2
4
5
X12
W1
M1
5 671093214PE
M1 S10 F1S4S3 S5 S6
W1
A1

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Carrying out the electrical installation
▶ Remove coverings. ▶ Open cable entry ① or ②.
▶ Insert and connect control – drive connection cable in the open cable entry ① (from
below) or ② (from above).
▶ Tighten cable gland.
Caution – Damage of components!
Open cable conduit with suitable tool
Install cable entries and/or cable glands

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Mains connection
3~, N, PE
190 – 440 V
50 -60 Hz
3~, PE
190 – 440 V
50 -60 Hz
1~, N, PE, sym.
190 – 230 V
50 -60 Hz
1~, N, PE, asym.
190 – 230 V
50 -60 Hz
3 x 400V 1 x 230V / 3 x 230V
Mains connection to control
Completing the electrical installation
Connect any other control devices and/or safety equipment.
Install and tighten cable entries and/or cable glands.
For initial operation of the control, leave the coverings open.
L1L2L3 NPE L1 L2L3 PE LNPE
SI 25.15WS, SI 45.7WS
LNPE
SI 25.15WS, SI 45.7WS
20.1
1.5
1.8 1.9
20.2
1.6
20.3
1.7
230V 400V
20.1
1.5
1.8 1.9
20.2
1.6
20.3
1.7
230V 400V
3

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Overview of control panel
DES/
NES DES or NES limit switch socket X1 Mains supply
X2 Door safety switch
F1 1.6-
A
micro-fuse with time delay X3 Emergency stop button
MOT Motor socket X5 Control device, external three push button
S Selector switch X20 Floating relay contact
S11 “Open” button
S12 “Stop” button
S13 “Close” button
V1 Display
20.1
1.5
1.8 1.9
20.2
1.6
20.3
1.7
F1 = 1,6A t 230V 400V
MOT
DES/
NES S11
S12
X20
X3
2.1 2.2
3.1 5.15.25.3 5.43.2
959
X2 X5
S
F1
V1
S13
X1X1
X1
X1

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5Initial operation of the control
▶ Plug in or switch on mains supply line
DES: Rapid adjustment of final limit positions
1. Check rotating direction
2. Start OPEN final limit position 3. Save OPEN final limit position
4. Start CLOSE final limit position 5. Save CLOSE final limit position
Note!
Rapid adjustment is complete, "Hold-to-run" door operating mode active
Change of OPEN/CLOSE final limit positions under menus "1.1" to "1.4"

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Read the drive unit mounting manual!
Adjust the cam limit switch, see drive unit mounting manual
NES: Rapid adjustment final limit positions
1. Check rotating direction
2. Move to OPEN final limit position and adjust S3 OPEN limit switch
3. Move to 5 cm in front of the CLOSED final limit position and set S5 pre-limit
4. Move to CLOSED final limit position and set S4 CLOSED limit switch

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6Advanced electrical installation
Exter nal s uppl y X 1
Emer genc y stop X 3
Relay contact X20
External supply X1 Emergency stop X3 Relay contact X20
A
1 External device
A
2 Control device
A
16 Relay
Emergency stop
Control device X5
Control device X5
A
4 Key-switch
A
6Three push button
Open/Close locked
Spiral cabl e connection
Spiral cable connection
Door safety switch
A20 Junction box switch
S30 Pass door switch (NC)
S31 Slack-rope switch (NC)
X1
A1
X3
A2
2
1
S15
X20
20.1 20.2 20.3
A16
X5
P
1
S17
2
A4
X5
4
3
2
1
S14
4
3
2
1
S16
2
1
S15
A6
X5
ST+
ST
A20
2
1
S30/
S31
12
2.1 2.2
X2
1
2

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7Programming the control
1. Only program after rapid adjustment of final limit positions!
2. Select and confirm the menu
3.a) Set and store functions
3.b) Set and save (DES) positions
4. Exit programming

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8Table of menus
Operat in g mod e
Operating mode
Door operating mode
OPEN
CLOSE
Hold-to-run
Hold-to-run
OPEN
CLOSE
Self-hold
Hold-to-run
Extended hold-to-run
For NES: Set the S5 limit switch right before the Close position
Output direction of rotation
Maintain the output direction of rotation
Change output direction of rotation
Door positions
Door positions
OPEN final limit position, coarse correction (DES)
OPEN/CLOSE door movement
CLOSE final limit position, coarse correction (DES)
OPEN/CLOSE door movement
OPEN final limit position, fine correction (DES)
Without door movement,
[ + ] correct in OPEN
[
–
] correct in CLOSE
CLOSE final limit position, fine correction (DES)
Without door movement,
[ + ] correct in OPEN
[ – ] correct in CLOSE
Setting for position of relay switching point
Select relay function via menu 2.7
OPEN/CLOSE door movement
For NES: Set S6 auxiliary limit switch

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Door func ti ons
Door functions
Relay function on X20
Teach in door position via menu 1.7 (DES only)
Off
Pulse signal
for 1 second
Permanent signal
Red lamp, permanent light during door movement
OPEN final limit position 3 seconds permanent light
CLOSE final limit position 3 seconds permanent light
Red lamp, permanent light during door movement
OPEN final limit position 3 seconds permanent light
CLOSE final limit position Off
Clearance dock leveller
Active at OPEN final limit position only
Safety f unctio ns
Safety functions
Force monitoring (DES)
0 = Off
Adjustable from 2 % to 10 % overload
Travel time monitoring (NES) only
0 = Off
0 to 90 seconds

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Maintenance cycle counter
Maintenance cycle counter
Maintenance cycle preselection
01-99 corresponds to 1,000 to 99,000 cycles
Cycles are counted down
Reaction on reaching zero
"CS" display with set value of maintenance cycle
Changeover to hold-to-run mode in OPEN direction, if door operating
mode .2 has been set and "CS" is displayed
Changeover to hold-to-run mode in OPEN direction and "CS" display with
set value of maintenance cycle. Press the STOP button for 3 seconds to
reactivate 500 cycles in OPEN self-hold mode
“CS” display with set value of maintenance cycle and switching of relay
contact X20