Elektronikbau- und Vertriebs Ceta 100 User manual

Operating manual
100
Differential temperature control
Version 0931-10
Art. 0450021000
BA_CETA100_EbV_EN_0450021000_0931-10.book Seite 1 Dienstag, 25. August 2009 3:33 15

Scope of delivery ...............................................................................................................1
General ................................................................................................................................1
Intended use .....................................................................................................................1
Safety ..................................................................................................................................1
General key functions ...................................................................................................... 2
Version display (when starting)...................................................................................... 2
Basic display .....................................................................................................................2
Menu level .........................................................................................................................3
Parameter description .....................................................................................................6
Mounting .......................................................................................................................... 10
Connection diagram ........................................................................................................ 11
Fault clearance ................................................................................................................. 11
Sensor resistance values .............................................................................................. 12
Declaration of conformity .............................................................................................. 13
Technical Data ................................................................................................................ 14
Liability ............................................................................................................................. 14
Disposal ........................................................................................................................... 14
© Elektronikbau- und Vertriebs GmbH
Heisterner Weg 8 - 12
D-57299 Burbach
This document may not be reproduced nor disclosed to third parties, particularly competitors, in original
or copy form without our prior explicit consent. The document is subject to our proprietary rights and
copyrights.
Contents
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1
Scope of delivery
1. 1x Central unit CETA 100
2. 1x Tank immersion sensor KVT 20/2/6
3. 1x Collector sensor PT1000/6
4. 8x Screw, plate 2.9x19 mm
5. 3x Screw assembly 4x35 mm
6. 3x Plug U6
7. 2 x Cable clamp
General
Systems with heat source and hot water tank are controlled via the differential
temperature control. When the heat source temperature exceeds the tank
temperature by the value set on the controller, the circulation pump is activated
by the control and the heat absorbed in the heat source is transported to the hot
water tank.
Intended use
The unit is manufactured in accordance with state of the art technology and
approved safety regulations. Nevertheless, using the unit can cause danger to the
user or third persons, or damage to the unit and other assets. The unit must be
used exclusively as differential temperature controller.
Safety
All electrical connections, safety measures and protections have to be carried out
by an authorised professional electrician according to the valid standards and VDE-
guidelines, as well as the local regulations. The electrical connection must be a
fixed connection according to VDE 0100.
Hazard symbols in this operating manual
Hazard!
This symbol indicates information that warns of possible safety
risks or severe and fatal injuries!
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General key functions
2
1. General key functions
Prog
•Change selected submenus
•Change (parameter) setting
•Save value
+ (Plus) or - (Minus)
•Change parameter
•Change menu item
Esc
•Exit setting
•Keep old value
•Select next higher menu level
Esc-Long
•Return to basic display
2. Version display (when starting)
3. Basic display
c 100= Type designation
24.02= Version display (due to update, it can
differ from example shown)
80.5°C= Temperature heat supplier (e.g.
collector or solid fuel boiler)
44.0°C= Temperature heat storage tank
ΔT1= Display pump function
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3
Menu level
4. Menu level
General menu structure Ceta series
Basic display
Prog
Esc
01
Menu 01
02
Menu 02
+-
27
Calibration
28
Relay test
02:01
Parameter 01
02:02
Parameter 02
02:nn
Last parameter
+-
+-
+
-
+
-
Prog
Select menu level
Select parameters
Esc
Value 1
Prog
Value 2
+-
Value n
+-
Set parameter value
Prog
Return
without
saving
Return
and save
Esc
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Menu level
4
Overview of menu level
X1: Only displayed during active heat balancing
X2: Function only in bus connection
X3: Are hidden when activating code 03:09
Basic display
Prog
01
Info
03
System
+-
08
Delta T
27
Calibration
28
Relay test
03:01
Code entry
03:02
Auto set function
08:01
Heat capacity
08:02
Heat balance
08:03
03:03
Bus address
+-
+-
+-
+
-
08:01
Delta-T
Oper.mode
08:02
Switch-on differ.
08:03
Switch-off differ.
08:09
Burner block
heat generator
08:10
Inhibition
heat generator
08:11
Heat balance
On/Off
27:01
Calib.sensor
F1
27:02
Calib.sensor
F2
27:03
Calib.sensor
F3
+
-
28:01
Relay test
output R1
-
+
-
+
Prog
ESC
Prog
ESC
Prog
ESC
Prog
ESC
Prog
ESC
X1X1
ESC
X2X2X3
X3 X3
Pump
On/Off
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5
Menu level
08:04
Temperature
heat supplier
08:05
Temp.heat
storage tank
08:06
Temp.return flow
08:07
Pump operating
hours
08:08
Pump starts
03:06
Automatic
exit time
08:04
Min.runtime
pump
08:05
Min.temp.
heat supplier
08:06
Max.temp.
heat supplier
08:07
Fin.switch-off
temp.heat supplier
08:08
Max.temp.
heat stor.tank
08:12
Volume flow
HT-medium
08:13
Density
HT-medium
08:14
Heat capacity
HT-medium
08:15
Reset counter
03:09
Code heating
specialist
03:10
Reset p arameter
03:07
X3 X3 X3
Anti-blocking
prot.pump
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Parameter description
6
5. Parameter description
01 Information level
03 Parameter system
Display Designation Description
08:01 Heat capacity Current heat capacity in W X1
08:02 Heat balance Display of cumulative heat energy in kWh X1
08:03 Display pump
function
0: Pump is switched off
1: Pump is switched on
08:04 Temperature
Heat supplier
Sensor temperature of heat supplier (e.g. collector, solid fuel
boiler) at input F3
08:05 Te m p e r a t u re
Heat storage tank
Sensor temperature of heat storage tank at input F1
08:06 Return temperature Sensor temperature of return at input F2, if available.
08:07 Pump operating
hours
Number of pump operating hours
08:08 Pump starts Number of pump starts
Display Designation Description
03:01 Code entry Setting range: 0 … 999
Factory setting: 0
Function:
Show parameters marked with X3.
03:02 Automatic set
function
0=OFF, no automatic sensor detection X3
1=ON, automatic sensor detection
03:03 Bus address Setting range: 21…25 X3
Factory setting: 21
Function:
If more than one CETA 100 or 101 has to be connected via data
bus within a system, each unit must be set to a unique address.
03:06 Automatic exit time Setting range: 0.5 … 10 min X3
Factory value: 0.5 min
Function:
When unit is not operated during the set time, the display
returns to basic display.
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7
Parameter description
08 Parameter Delta-T
03:07 Anti-blocking
protection
Setting range: 0 = OFF X3
1 = ON
Factory setting: OFF
Function:
Pump is switched on 20 s daily during extended shutdown
(> 24h) as protection against blocking when function is activated.
03:09 Code heating
specialist
Setting range: 0 … 999
Factory setting: 0
Function:
Hide parameters marked with X3.
03:10 To t a l r e s e t Reset to factory settings
Display Designation Description
08:01 Control mode Setting range: 0 = Delta T OFF
1 = Delta-T without return flow sensor
2 = Delta-T with return flow sensor
Factory setting: 1
Function:
The setting determines whether heat balancing is to be
performed by a return flow sensor (additional parameters)
08:02 Switch-on difference Setting range: (Switch-off differential + 3K) … 30K
Factory setting: 10K
Function:
If temperate difference between sensors of heat supplier F3 and
heat storage tank F1 is larger than set value, the pump
switches on.
08:03 Switch-off difference Setting range: 2K … (Switch-on differential - 3K)
Factory setting: 5K
Function:
If temperate difference between sensors of heat supplier F3 and
heat storage tank F1 is smaller than set value, the pump
switches off.
08:04 Minimum running
time of pump
Setting range: OFF (----)
0.5 … 60 min
Factory setting: 3 min
Function:
Minimum switch-on time of pump per start.
Display Designation Description
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Parameter description
8
08:05 Minimum
temperature heat
supplier
Setting range: OFF (----)
5…80 °C
Factory setting: OFF
Function:
Irrespective of switching differentials, pump turns on only after
the sensor of heat supplier F3 has exceeded the set value.
08:06 Maximum
temperature heat
supplier
Setting range: OFF (----), 30 … 110 °C
Factory setting: 90 °C
Function:
Irrespective of switching differentials, the pump performs a
forced switch-on after the sensor of heat supplier F3 has
exceeded the set value.
08:07 Final switch-off
temperature heat
supplier
Setting range: OFF (----), 70 … 210 °C
Factory setting: OFF
Function:
Irrespective of switching differentials, the pump performs a
forced switch-off after the sensor of heat supplier F3 has
exceeded the set value.
08:08 Maximum
temperature heat
storage tank
Setting range: OFF (----), 50 … 110 °C
Factory setting: 75 °C
Function:
Irrespective of switching differentials, the pump performs a
forced switch-off after the sensor of heat storage tank F1 has
exceeded the set value. This switch-off takes priority over
functions 08:07 and 08:06.
08:09 Burner block
Heat generator
Setting range: 0 ... 2 X2
Factory setting: 1
Function: 0 = OFF
1 = Burner block when pump is active
2 = Burner block only for DHW when pump
is active
08:10 Inhibition heat
generator
Setting range: OFF (----) ... 24h X2
Factory setting: OFF
Function:
After burner block is active, the heat generator is also blocked for
the duration of the set time.
08:11 Activation of heat
balance
Setting range: OFF (----) X3
1 = Heat balancing via sensor on F2
Factory setting: OFF
Function:
The settings of parameters 08:12 to 08:14 are only active if the
heat balance function has been switched on via this parameter.
Display Designation Description
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9
Parameter description
27 Sensor calibration
28 Relay test
08:12 Volume flow HT-
medium
Setting range: 0.0 … 30 l/min
Factory value: 0.0 l/min
Function:
Here the volume flow is set in litre/minute when calculating flow
rate, according to respective pump capacity.
08:13 Density HT-medium Setting range: 0.8 … 1.2 kg/l
Factory setting: 1.05 kg/l
Function:
Using this parameter, the density of the heat transfer medium is
entered in kilogramme per litre, according to manufacturer's data.
08:14 Heat capacity HT-
medium
Setting range: 2.0 … 5.0 kJ/kgK
Factory value: 3.6 kJ/kgK
Function:
This setting value is used to enter the specific heat capacity of
the heat transfer medium according to manufacturer's
information.
08:15 Reset counter Setting range: 0 = no reset, 1 = reset counter
Factory setting: 0
Function:
When value is changed to 1 and confirmed, all counters (heat
balance, operating hours and starts) are reset.
Display Designation Description
27:01 Calibration F1 Setting range: -5K … +5K
Factory value: 0K
Function: Correction of measured sensor value on
Input heat storage tank F1
27:02 Calibration F2 See 27:01 on input return F2
27:03 Calibration F3 See 27:01 on input heat supplier F3
Display Designation Description
28:01 Test pump output Setting range: -0 = OFF
1 = ON
Factory value: 0
Function:
By changing the value, the output switches on and off (test
function), independent of function.
Display Designation Description
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Mounting
10
6. Mounting
Drilling pattern for wall fastening
Rail mount
Hazard!
Mounting must be performed by an authorised professional electrician!
Ensure that unit is de-energised before opening it!
1. Remove terminal area cover from
casing.
2. For mounting, first put a screw
into the wall.
3. Hang controller into the opening.
4. Use controller as template for the
other screw holes.
1. Insert mounting feet into rail
mount opening.
2. Lock hook in place by pushing
down.
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11
Connection diagram
7. Connection diagram
8. Fault clearance
To allow an accurate diagnosis in case of malfunction, the unit is equipped with
a fault display system. The faults are shown on the basic display of the unit in
form of an error code:
Hazard!
Connection must be performed by an authorised professional
electrician! Ensure that unit is de-energised before opening it!
0---°C = Sensor heat supplier (e.g. collector or
solid fuel boiler) has interruption
1---°C = Sensor heat storage tank has short
circuit
230V connections Low voltage connections
L=Phase 230V mains
1=L1 (230V) pump connection
Connections without function
Connections without function
N=Neutral 230V mains, pump
Connections without function
=Earthing
Bus connections for networking
(see parameter 03:03)
Connections without function
Connections without function
F1=Sensor heat storage tank Delta-T (KVT20)
F2=Sensor return flow Delta-T (KVT20), (option)
F3=Sensor heat supplier Delta-T (PT1000)
Connections without function
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Sensor resistance values
12
Fault overview:
9. Sensor resistance values
Depending on temperature:
PT1000 KVT 20
Fault code Cause Repair
0--- Tank sensor interruption Check cable and plug connection;
repair if necessary
1--- Short circuit on tank sensor Replace tank sensor
Fault Cause Repair
Display text not visible No power, defective fuse in unit Check cable and plug connection;
repair if necessary; replace fuse
T (°C) R (kOhm) T (°C) R (kOhm)
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
1.155
1.194
1.232
1.271
1.309
1.347
1.385
1.423
1.461
1.498
1.536
1.573
1.611
1.648
1.685
1.722
1.758
1.795
1.832
1.868
1.905
1.941
10
12
14
16
18
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
1.783
1.812
1.840
1.869
1.898
1.928
2.002
2.078
2.155
2.234
2.314
2.395
2.478
2.563
2.648
2.735
2.824
2.914
3.005
3.098
3.192
3.287
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13
Declaration of conformity
10. Declaration of conformity
Elektronikbau- und Vertriebs- GmbH
Heisternerweg 8-12, 57299 Burbach
EC Declaration of Conformity
Product identification: Heating controller
Type designation: CETA 100
Manufacturer:
EbV Elektronikbau- und Vertriebs-GmbH
Heisternerweg 8-12
57299 Burbach
The product described is in full compliance with the following European directives:
89/336/EEC
„Council directive on the approximation of the laws of the member states
relating to Electromagnetic Compatibility“
73/23/EEC
„Council directive on the approximation of the laws of the member states
relating to electrical equipment designed for use within certain voltage
limits" (low voltage directive)
Compliance of the designated product with the rules of the directive is proven by complete
adherence to the following standards:
EMV: Requirements for household appliances, electric tools and similar devices
DIN EN 55014-1:2003 Part1: Transient emission
DIN EN 55014-2:2002 Part 2: Immunity
EMV: Limit values
DIN EN 61000-3-2:2002 Part 3-2: Limit values for harmonic current emissions
DIN EN 61000-3-3:2002 Part 3-3: Limitation of voltage fluctuations and flicker
Automatic electrical controls for household use and similar applications
DIN EN 60730-1:2002 Part 1: General requirements
DIN EN 60730-2-9:2004 Part 2: Particular requirements for temperature sensing controls
We declare that the described product - as independent device - is in conformity with the standards,
directives and/or technical specifications listed above.
EbV Elektronikbau- und
Vertriebs-GmbH
Burbach, 20.02.2009 _________________________________
Wolfgang Höse
Managing Director
BA_CETA100_EbV_EN_0450021000_0931-10.book Seite 13 Dienstag, 25. August 2009 3:33 15

Technical Data
14
11. Technical Data
12. Liability
Our general terms and conditions of business are generally applicable. Any liability
claims based on failure to observe operating manual as well as safety instructions
contained therein, are excluded. Subject to technical modifications.
13. Disposal
Dispose of all replaced parts, and eventually the controller itself, in an
environmentally sound manner in compliance with applicable statutory
regulations of the corresponding country.
Mains voltage: 230V +6%/ -10%
Rated frequency: 50...60Hz
Power input: max. 2.1VA
Fuse: 6.3A
Output relay contact load: 2 (2) A
Ambient temperature: -10...+50 °C
Storage temperature: -25...+80 °C
Degree of protection: IP 30
Protection class according to EN 60730: II
CE compliance: 89/336/EEC
Casing dimensions: 145.5 x 161 x 48 mm (W x H x D)
Casing material: ABS V0
Weight: 420g
Mains connection technology: Screw terminals 1.5 mm2
Sensor connection technology: Screw terminals 1.0 mm2
Company stamp:
BA_CETA100_EbV_EN_0450021000_0931-10.book Seite 14 Dienstag, 25. August 2009 3:33 15
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