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Elster EA_Gatekeeper User manual

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October 2010 IL42-5014B
Elster
Raleigh, North Carolina USA
+1 800 338 5251 (US toll free)
+1 905 634 4895 (Canada)
[email protected]
www.elster.com
EA_Gatekeeper firmware version 6
Upgrade/RMA installation instructions
General
WARNING
!
Do not disassemble the EA_Gatekeeper enclosure, service the gatekeeper unit, or service the components inside the unit
with power present. Use authorized utility procedures to install and service equipment. Dangerous voltages are present.
Equipment damage, personal injury, and death can result if safety precautions are not followed.
The leaflet contains instructions for installing the electronic assembly for the gatekeeper firmware version 6 in the following
EA_Gatekeeper models.
■EA_Gatekeeper with an AC power supply and battery backup
■EA_Gatekeeper with an AC power supply only
■EA_Gatekeeper with a solar power supply
In addition, this leaflet contains each model may use one of the following communication options:
■Ethernet
■Cellular modem
■Telephone (POTS/PSTN) modem
■RS-232
Unpacking the upgrade kit
Visually inspect all parts for any damage during shipment, contacting Elster as appropriate.
NOTICE
The upgrade kit contains components that are sensitive to electrostatic discharge (ESD). When installing, servicing, or
removing components, connect to ground with a wrist strap and follow safe ESD procedures. Failure to properly ground
both you and the electronic devices, or failure to follow safe ESD procedures to avoid ESD, can result in equipment damage.
There is an upgrade kit for each communication option supported by the different EA_Gatekeeper models.
IL42-5014B October 2010
2
Ethernet and cellular modem communication options
The Ethernet and cellular modem communication options kit contain identical components.
Telephone (POTS/PSTN) modem communication option
The telephone modem communication option kit contains the following components.
RS-232 communication option
The RS-232 communication option kit contains the following components.
*The A3 ALPHA meter electronic assembly is provided with pre-formed heat shrink tubing already assembled on the ends
of the DC leads. This must remain on the ends of these leads until the electronic assembly is installed in the field. Additional
heat shrink tubing is provided in the event that configuration takes place separately from installation, and extra tubing is
needed to secure the DC wires from shorting during transport to the installation site.
Style number Description
5D25648G91 A3 ALPHA® meter electronic assembly
1C11994G01 RJ-45 communication cable
7S1734H001 DC power cable (not required or used in EA_Gatekeeper with AC power supply only)
7S1755H001 Retention tape
7S1750H00X Model number label
7S1752H00X FCC ID label
7S1052H001 FCC ID label clear UV overlay
3A35340H01 Formed heat shrink tubing*
Style number Description
5D25648G91 A3 ALPHA meter electronic assembly
1B12129G06 RJ-11 communication cable
7S1734H001 DC power cable (not required or used in EA_Gatekeeper with AC power supply only)
7S1755H001 Retention tape
7S1750H00X Model number label
7S1752H00X FCC ID label
7S1052H001 FCC ID label clear UV overlay
3A35340H01 Formed heat shrink tubing*
Style number Description
5D25648G91 A3 ALPHA meter electronic assembly
4074B15G05 RS-232 communications cable
7S1734H001 DC power cable (not required or used in EA_Gatekeeper with AC power supply only)
7S1755H001 Retention tape
7S1750H00X Model number label
7S1752H00X FCC ID label
7S1052H001 FCC ID label clear UV overlay
3A35340H01 Formed heat shrink tubing*
October 2010 IL42-5014B
3
EA_Gatekeeper with AC power and battery backup instructions
WARNING
!
Do not disassemble the EA_Gatekeeper enclosure, service the gatekeeper unit, or service the components inside the unit
with power present. Use authorized utility procedures to install and service equipment. Dangerous voltages are present.
Equipment damage, personal injury, and death can result if safety precautions are not followed.
The instructions for removing the electronic assembly are the same for all communication options. See Figure 1 for an
illustration of the Ethernet and telephone (POTS/PSTN) communication options; see Figure 2 for the cellular modem
communication option; see Figure 3 for the RS-232 communication option. The numbered items in all figures refer to the
following removal instructions:
How to remove the existing module
1. Switch the AC circuit breakers to the “off” position.
2. Remove the fuse from the fuse holder.
3. Disconnect the communications or crossover (for cellular modem styles) cable from the surge suppressor.
4. If present, remove the Kapton tape securing the electronic assembly to the meter base (approximately a 2-inch
strip located at the 12 o’clock position).
5. Disconnect the red DC power cable by loosening the terminal block that holds the cable.
6. Rotate the electronic assembly counterclockwise and gently lift it from the meter base.
7. Disconnect the AC voltage harness (Figure 4) and the antenna isolation board RF cable (Figure 5) from the
electronic assembly.
8. Remove the electronic assembly with the DC power cable and communication cable still attached to the electronic
assembly.
How to install the RMA/upgrade kit
1. Unpack the RMA/upgrade kit.
2. Remove the tape securing wires to the side of the electronics module housing. Be sure to keep the formed heat
shrink tubing on the bare ends of the DC power cable.
3. Route the DC power cable to the terminal strip hook up location. Remove the formed heat shrink tubing from the
DC power cable. Press the bare ends of both the white wire and red wire to the enclosure back panel and hold for
a few seconds.
■Connect the white wire to the green terminal
■Connect the red wire to the gray terminal
4. Connect the following cables in the order specified:
a. Connect the antenna cable from the isolation board to the electronics module.
b. Connect the communications cable to the surge suppressor or the crossover cable used for modem
applications.
c. Connect the AC voltage harness from the enclosure to the electronics module.
5. Place the Kapton tape at the 12 o’clock position to secure the electronic assembly to the meter base.
6. Connect the communications or crossover (for cellular modem styles) cable to the surge suppressor.
IL42-5014B October 2010
4
7. Insert the fuse into the fuse holder.
8. Switch the AC breakers to the “on” position.
9. Verify that the gatekeeper is operating.
NOTICE
If the carryover error (Er1 000001) or the clock error (Er3 030000) are displayed when the electronic assembly is powered on,
the errors should be reset using Metercat™software.
After you install the electronic assembly for the gatekeeper firmware version 6, you must attach new labels to the
enclosure.
1. Attach the new model number label, covering the existing model number label. The model number label is
located inside the enclosure door. If an ESN is present, transfer this number to the new label.
2. Remove the clear overlay to FCC label and the existing FCC label. Attach the new FCC label and apply the new
clear overlay. The FCC label is located on the outside of the enclosure.
October 2010 IL42-5014B
5
Figure 1. Ethernet and telephone modem options
1
2
5
6
1Circuit breakers
3
4
2Fuse holder
3Communication cable
4Kapton tape (if present)
5DC power cable and terminal block
6Electronic assembly for collector
IL42-5014B October 2010
6
Figure 2. Cellular modem option
1Circuit breakers
1
2Fuse holder
2
3
3Communication cable
4
4Kapton tape (if present)
5
5DC power cable and terminal block
6
6Electronic assembly for collector
October 2010 IL42-5014B
7
Figure 3. RS-232 communication option
Figure 4. Location of AC voltage harness
1
2
3
4
5
6
1Circuit breakers 4Kapton tape (if present)
2Fuse holder 5DC power cable and terminal block
3Communication cable 6Electronic assembly for collector
AC voltage harness
IL42-5014B October 2010
8
Figure 5. Location of RF isolation cable
EA_Gatekeeper with only AC power
WARNING
!
Do not disassemble the EA_Gatekeeper enclosure, service the gatekeeper unit, or service the components inside the unit
with power present. Use authorized utility procedures to install and service equipment. Dangerous voltages are present.
Equipment damage, personal injury, and death can result if safety precautions are not followed.
Note. The upgrade kit ships the electronic assembly with a DC power cord attached (see Figure 6). The DC power cord is not
used in or required by the EA_Gatekeeper with only AC power. Remove the DC power cord and discard it before continuing
with the upgrade.
RF isolation cable
October 2010 IL42-5014B
9
Figure 6. DC power cable
DC power cable
IL42-5014B October 2010
10
Ethernet, telephone (POTS/PSTN), and RS-232 communication options
The instructions for removing the electronic assembly vary depending on the communication option. Use the following
procedure while referring to the figures beginning with Figure 7 for Ethernet and telephone communication options and
Figure 8 for RS-232 communication (Note: the numbered items in the figures correlate to the removal procedure):
How to remove the existing module
1. Disconnect the communication cable from the surge suppressor.
2. If present, remove the Kapton tape securing the electronic assembly to the meter base (approximately a 2-inch
strip located at the 12 o’clock position).
3. Rotate the electronic assembly counterclockwise and gently lift it from the meter base.
4. Disconnect the antenna cable from the electronic assembly (see Figure 9).
5. Disconnect the AC voltage harness (see Figure 10).
6. Remove the internal antenna from the electronic assembly.
a. Unlatch latches A, B, C, and D (see Figure 11) and gently pry open both sides of the antenna about ½ inch.
b. Press on the left and right sides of the antenna slightly to disengage the lower left and right antenna latches.
c. With a small flat blade screwdriver, gently pry up and disengage the latch E (see Figure 11).
d. Move the internal antenna assembly toward the top using a hinge-like motion about the top antenna
mounting hole. The antenna should then pull easily from its mounting hole and can be removed from the
electronic assembly.
7. Remove the existing electronic assembly with the communication cable still attached to the electronic assembly.
How to install the RMA/upgrade kit
1. Unpack the RMA/upgrade kit.
2. Remove the tape securing wires to the side of the electronics module housing. Remove and discard DC cable from
the kit.
3. Connect the following cables in the order specified:
a. Connect the antenna cable from the isolation board to the electronics module.
b. Connect the communications cable to the surge suppressor or the crossover cable used for modem
applications.
c. Connect the AC voltage harness from the enclosure to the electronics module.
4. Re-attach the internal antenna to the electronic assembly.
a. Move the internal antenna assembly and engage latch E using a hinge-like motion about the top of the
antenna mounting hole.
b. Engage latches A, B, C, and D by gently snapping both sides of the antenna.
5. Place the Kapton tape at the 12 o’clock position to secure the electronic assembly to the meter base.
6. Connect the communications or crossover (for cellular modem styles) cable to the surge suppressor.
7. Insert the fuse into the fuse holder.
8. Switch the AC breakers to the “on” position.
9. Verify that the gatekeeper is operating.
NOTICE
If the carryover error (Er1 000001) or the clock error (Er3 030000) are displayed when the electronic assembly is powered on,
the errors should be reset using Metercat™software.