Embedded Solutions ADLPS104-150 User manual

ADL Embedded Solutions Inc. 4411 Morena Blvd., Suite 101San Diego, CA 92117-4345
P. [phone] F. [phone]
e-mail: [email protected]; web: http://www.adl-usa.com
ADLPS104-150
Manual
rev. 1.0

Contents
ADL Embedded Solutions ADLPS104-150 page 3
Contents
0Document History................................................................................................................................. 5
1Introduction .......................................................................................................................................... 6
1.1 Important Notes ............................................................................................................................ 6
1.2 Technical Support......................................................................................................................... 6
1.3 Warranty ....................................................................................................................................... 6
1.4 Return Authorization..................................................................................................................... 6
1.5 Description of Safety Symbols...................................................................................................... 7
1.6 RoHS ............................................................................................................................................ 7
1.7 FCC Approval for Canada ............................................................................................................ 7
1.8 FCC Approvals for the United States of America......................................................................... 7
2Overview.............................................................................................................................................. 8
2.1 Features........................................................................................................................................ 8
2.2 Featurelist..................................................................................................................................... 9
3Connectors......................................................................................................................................... 10
3.1 Connector Map ........................................................................................................................... 10
3.2 Power Input................................................................................................................................. 11
3.3 Power Output Peripherals........................................................................................................... 12
3.4 Power Output CPU ..................................................................................................................... 13
3.5 COM............................................................................................................................................ 14
3.6 USB............................................................................................................................................. 15
3.7 PC/104Plus Bus.......................................................................................................................... 16
3.8 PC/104 PCIe............................................................................................................................... 18
4State LEDs......................................................................................................................................... 21
4.1 LED: Reverse Voltage................................................................................................................ 21
4.2 LED: Input Voltage...................................................................................................................... 22
4.3 LED: Output Voltage................................................................................................................... 23
5Electrical Characteristics.................................................................................................................... 24
5.1 Temperature Derating - Overall.................................................................................................. 24
5.2 Temperature Derating for each Controller.................................................................................. 24
5.3 Efficiency..................................................................................................................................... 25
6Mechanical Drawings......................................................................................................................... 26
6.1 PCB: Mounting Holes ................................................................................................................. 26
6.2 PCB: Pin-1 Dimensions.............................................................................................................. 27
6.3 PCB: Cooling .............................................................................................................................. 28

Chapter: Document History Important Notes
page 4 ADL Embedded Solutions ADLPS104-150

Important Notes Chapter: Document History
ADL Embedded Solutions ADLPS104-150 page 5
0 Document History
Version
Changes
0.1
First pre-release
0.2
Corrected connector P401
1.0
First released version
All company names, brand names, and product names referred to in this manual are registered or
unregistered trademarks of their respective holders and are, as such, protected by national and
international law.

Chapter: Introduction Important Notes
page 6 ADL Embedded Solutions ADLPS104-150
1 Introduction
1.1 Important Notes
Please read this manual carefully before you begin installation of this hardware device. To avoid
Electrostatic Discharge (ESD) or transient voltage damage to the board, adhere to the following rules at
all times:
oYou must discharge your body from electricity before touching this board.
oTools you use must be discharged from electricity as well.
oPlease ensure that neither the board you want to install, nor the unit on which you want to install this
board, is energized before installation is completed.
oPlease do not touch any devices or components on the board.
As soon as the board is connected to a working power supply, touching
the board may result in electrical shock, even if the board has not been
switched on yet. Please also note that the mounting holes for heat sinks
are connected to ground, so when using an externally AC powered device, a substantial ground
plane differential can occur if the external device's AC power supply or cable does not include an
earth ground. This could also result in electrical shock when touching the device and the heat
sink simultaneously.
1.2 Technical Support
Technical support for this product can be obtained in the following ways:
oBy contacting our support staff at [phone] or [phone]
oBy contacting our staff via e-mail at [e-mail] or [e-mail]
oVia our website at www.adl-usa.com/support or www.adl-europe.com/support
1.3 Warranty
This product is warranted to be free of defects in workmanship and material. ADL Embedded Solutions'
sole obligation under this warranty is to provide replacement parts or repair services at no charge, except
shipping cost. Such defects which appear within 12 months of original shipment of ADL Embedded
Solutions will be covered, provided a written claim for service under warranty is received by ADL
Embedded Solutions no less then 30 days prior to the end of the warranty period of within 30 days of
discovery of the defect –whichever comes first. Warranty coverage is contingent upon proper handling
and operation of the product. Improper use such as unauthorized modifications or repair, operation
outside of specified ratings, or physical damage may void any service claims under warranty.
1.4 Return Authorization
All equipment returned to ADL Embedded Solutions for evaluation, repair, credit return, modification, or
any other reason must be accompanied by a Return Material Authorization (RMA) number. ADL
Embedded Solutions requires a completed RMA request form to be submitted in order to issue an RMA
number. The form can be found under the Support section at our website: www.adl-usa.com or
www.adl-europe.com. Submit the completed form to [e-mail] or fax to [phone] for
the USA office, or to [e-mail] or fax to [phone] to request an RMA from the
European office in Germany. Following a review of the information provided, ADL Embedded Solutions
will issue an RMA number.
WARNING

Description of Safety Symbols Chapter: Introduction
ADL Embedded Solutions ADLPS104-150 page 7
1.5 Description of Safety Symbols
The following safety symbols are used in this documentation. They are intended to alert the reader to the
associated safety instructions.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE is used to address practices not related to physical injury.
1.6 RoHS
The PCB and all components are RoHS compliant (RoHS = Restriction of Hazardous Substances
Directive). The soldering process is lead free.
1.7 FCC Approval for Canada
FCC: Canadian Notice
This equipment does not exceed the Class A limits for radiated emissions as described in the Radio
Interference Regulations of the Canadian Department of Communications.
1.8 FCC Approvals for the United States of America
FCC: Federal Communications Commission Radio Frequency Interference Statement
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
DANGER
WARNING
CAUTION
NOTICE

Chapter: Overview Features
page 8 ADL Embedded Solutions ADLPS104-150
2 Overview
2.1 Features
The ADLPS104-150 is a 150W PSU card, e.g. for use with industrial motherboards. Based on Linear
Technology®'s LTC3858 2-Phase Synchronous Step-Down Controller, it is available in two product
variants, V1 allowing an input voltage ranging from 7V to 36V, and V2 allowing 14V to 36V. Both variants
offer S5V/2A, 5V/20A and 3.3V/5A outputs with V2 offering an additional 12V/10A output. All other
features are the same between both variants such as the max. input current of 15A and several
protections on the input and on the output side (see list below). ATX compliant signals provide effective
communication with the motherboard. Using a special PSU software several interfaces allow
configurations and monitoring of technically relevant functions, such as temperature, voltage level etc.
Please refer to your distributor for information on available software support. The standard temperature
range is 0-60° C. Extended temperature range is available with derating starting at 70° C. Regarding EM
radiation, the module complies with the EN61000-6-2 and EN61000-6-4 industrial codes.
CPU-
Board
PSU
V-in
V1: 7V-36V
V2: 14V-36V
Inputfilter:
High-frequency
interference protection
Surge Stopper LT4363:
overcurrent protection;
overvoltage &
undervoltage protection;
reverse voltage protection
(up to -60V)
DC/DC
LTC3858
DC/DC
LTC3858
DC/DC
LTC3858
V-out
12V
3.3V
S5V
5V
PS-ON/PWRGD
PS-ON/
PWRGD
PS-ON/
PWRGD
V2 only
All outputs short-circuit
protected (LTC3858)
PIC
USB, COM or
PCIe
data
data
data
data
data

Featurelist Chapter: Overview
ADL Embedded Solutions ADLPS104-150 page 9
2.2 Featurelist
ADLPS104-150
Power Supply Unit
Operating voltage
Input voltage range V1: 7V-36V
Input voltage range V2: 14V-36V
Outputs: S5V/2A, 5V/20A, 3.3V/5A
Additional output of 12V/10A (V2 only)
Power consumption 150W
Signaling
RGB LED for status display
Red LED for reverse voltage
Protections
Input side: reverse voltage protection up to 60V
In-/Output side: overvoltage protection
Deep discharge protection of accumulator
Overcurrent protection
In-/Output side: undervoltage protection
Input side: burst protection up to 80V
Output side: Protection against abnormal voltages (monitored via
PWRGD)
Output side: short-circuit protection
UPS
No on-board UPS capability
Signals
ATX compliant signals (PWRGD, PS-ON etc.)
Except for 5V, all output voltages are switchable via PS-ON signal
Monitoring
Temperature monitoring
Voltage monitoring
Temperature Range
0-55°C (Extended temperature on request, please note the
derating)
Format
90.2mm x 95.5mm
Standards
DIN EN61000-6-2
DIN EN61000-6-4

Chapter: Connectors Connector Map
page 10 ADL Embedded Solutions ADLPS104-150
3 Connectors
3.1 Connector Map
Please use the connector map below for quick reference. Only connectors on the component side are
shown. For more information on each connector refer to the table below.
Number
Function
Page
P400
"USB"
p. 15
P401
"COM"
p. 14
P500
"Power Input"
p. 11
P501
"Power Output Peripherals"
p. 12
P502
"Power Output CPU"
p. 13
P600
"PC/104Plus Bus"
p. 16
P601
"PC/104 PCIe"
p. 18

Power Input Chapter: Connectors
ADL Embedded Solutions ADLPS104-150 page 11
3.2 Power Input
The power supply of the ADLPS104-150 is realized via a 2x4-pin connector.
Manufacturer
Description
Mating Connector
Molex
43045-0809
WM1786-ND
Since this is a 90 degree connector, the symbol in the drawing below
represents the connector face as seen from the side (PCB on bottom)
rather than from above.
Description
Name
Pin
Name
Description
power supply
V_in
1
5
V_in
power supply
power supply
V_in
2
6
V_in
power supply
ground
GND
3
7
GND
ground
ground
GND
4
8
GND
ground
NOTICE

Chapter: Connectors Power Output Peripherals
page 12 ADL Embedded Solutions ADLPS104-150
3.3 Power Output Peripherals
The output power for peripheral devices is provided via a 2x8-pin connector.
Manufacturer
Description
Mating Connector
Molex
PS43045-16xx
PS43025-16xx
Since this is a 90 degree connector, the symbol in the drawing below
represents the connector face as seen from the side (PCB on bottom)
rather than from above.
Description
Name
Pin
Name
Description
12V / 10A
12V
1
9
12V
12V / 10A
ground
GND
2
10
GND
ground
5V / 20A
VCC
3
11
VCC
5V / 20A
ground
GND
4
12
GND
ground
3.3V / 5A
3.3V
5
13
3.3V
3.3V / 5A
ground
GND
6
14
GND
ground
S5V / 5A
SVCC
7
15
PWR_PWRGO
OD
powergood
PS-ON#
PWR_PSON#
8
16
PWRBTN#
powerbutton
NOTICE

Power Output CPU Chapter: Connectors
ADL Embedded Solutions ADLPS104-150 page 13
3.4 Power Output CPU
The output power for the CPU is provided via a 2x5-pin connector.
Manufacturer
Description
Mating Connector
Molex
43045-1009
Molex 43025-1000
Since this is a 90 degree connector, the symbol in the drawing below
represents the connector face as seen from the side (PCB on bottom)
rather than from above.
Description
Name
Pin
Name
Description
12V / 10A
12V
1
6
12V
12V / 10A
ground
GND
2
7
GND
ground
ground
GND
3
8
SVCC
S5V / 5A
ground
GND
4
9
GND
ground
5V / 20A
VCC
5
10
VCC
5V / 20A
Product variants allowing an input voltage range from 7V to 36V will not
have 12V output available. Pins 1 and 6 are "Reserved" on those
variants.
NOTICE
NOTICE

Chapter: Connectors COM
page 14 ADL Embedded Solutions ADLPS104-150
3.5 COM
A serial interface is provided via a 2x5-pin connector (male, FCI 98417-G61-10LF). It is possible to read
out several technically relevant informations, such as temperature, voltage level etc. and to configure
several settings. Alternatively those dates can be transmitted by USB (page 15) oder PCIe (page 18).
The default signal level is RS485. Using a special software the signal level can be switched to RS232.
Please refer to your distributor for information on available software support.
Since this is a 90 degree connector, the symbol in the drawing below
represents the connector face as seen from the side (PCB on bottom)
rather than from above.
Description
Name
Pin
Name
Description
termination resistor
1
6
N/C
reserved
receiver
RX
2
7
RX
receiver
transmitter
TX
3
8
TX
transmitter
termination resistor
4
9
COMMODE
Com mode
ground
GND
5
10
SVCC
standby supply
NOTICE

USB Chapter: Connectors
ADL Embedded Solutions ADLPS104-150 page 15
3.6 USB
Via a 2x4-pin connector (FCI 98417-G61-08LF) the ADLPS104-150 is available as USB2.0 device. It is
possible to read out technically relevant informations, such as temperature, voltage level etc. and to
configure several settings. Please refer to your distributor for information on available software support.
Alternatively it is possible to transmit those dates via the serial interface (page 14) or PCIe (page 18).
Since this is a 90 degree connector, the symbol in the drawing below
represents the connector face as seen from the side (PCB on bottom)
rather than from above.
Description
Name
Pin
Name
Description
power supply
VUSB
1
5
N/C
reserved
minus channel USB
USB-
2
6
N/C
reserved
plus channel USB
USB+
3
7
N/C
reserved
ground
GND
4
8
N/C
reserved
NOTICE

Chapter: Connectors PC/104Plus Bus
page 16 ADL Embedded Solutions ADLPS104-150
3.7 PC/104Plus Bus
On the ADLPS104-150 installed PC/104Plus bus is by default no possibility to connect expansion cards.
The connector block protects the board from mechanical damages.
If the PSU gets connected to a CPU board via the PC/104Plus bus the bus provides power supply.
Description
Name
Pin
Name
Description
ground
GND
A1
C1
VCC
power supply
reserved
N/C
A2
C2
N/C
reserved
reserved
N/C
A3
C3
N/C
reserved
reserved
N/C
A4
C4
GND
ground
ground
GND
A5
C5
N/C
reserved
reserved
N/C
A6
C6
N/C
reserved
reserved
N/C
A7
C7
GND
ground
3.3V power supply
PCI_3.3V
A8
C8
N/C
reserved
reserved
N/C
A9
C9
PSON#
PS_ON
ground
GND
A10
C10
3.3V
3.3V power supply
reserved
N/C
A11
C11
N/C
reserved
3.3V power supply
PCI_3.3V
A12
C12
GND
ground
reserved
N/C
A13
C13
N/C
reserved
ground
GND
A14
C14
PCI_3.3V
3.3V power supply
reserved
N/C
A15
C15
N/C
reserved
reserved
N/C
A16
C16
GND
ground
3.3V power supply
PCI_3.3V
A17
C17
N/C
reserved
reserved
N/C
A18
C18
N/C
reserved
reserved
N/C
A19
C19
N/C
reserved
ground
GND
A20
C20
N/C
reserved
reserved
N/C
A21
C21
N/C
reserved
5V power supply
VCC
A22
C22
GND
ground
reserved
N/C
A23
C23
N/C
reserved
ground
GND
A24
C24
VCC
5V power supply
reserved
N/C
Á25
C25
N/C
reserved
5V power supply
PCI_VCC 5V
A26
C26
GND
ground
reserved
N/C
A27
C27
N/C
reserved
ground
GND
A28
C28
VCC
5V power supply
reserved
N/C
A29
C29
N/C
reserved

PC/104Plus Bus Chapter: Connectors
ADL Embedded Solutions ADLPS104-150 page 17
Description
Name
Pin
Name
Description
reserved
N/C
A30
C30
N/C
reserved
standby power supply 5V
SVCC
B1
D1
N/C
reserved
reserved
N/C
B2
D2
VCC
5V power supply
ground
GND
B3
D3
N/C
reserved
reserved
N/C
B4
D4
N/C
reserved
reserved
N/C
B5
D5
GND
ground
reserved
N/C
B6
D6
N/C
reserved
reserved
N/C
B7
D7
N/C
reserved
reserved
N/C
B8
D8
PCI_3.3V
3.3V power supply
ground
GND
B9
D9
N/C
reserved
reserved
N/C
B10
D10
N/C
reserved
3.3V power supply
PCI_3.3V
B11
D11
GND
ground
reserved
N/C
B12
D12
N/C
reserved
ground
GND
B13
D13
PCI_3.3V
3.3V power supply
reserved
N/C
B14
D14
N/C
reserved
3.3V power supply
PCI_3.3V
B15
D15
GND
ground
reserved
N/C
B16
D16
N/C
reserved
reserved
N/C
B17
D17
PCI_3.3V
3.3V power supply
ground
GND
B18
D18
N/C
reserved
reserved
N/C
B19
D19
N/C
reserved
reserved
N/C
B20
D20
GND
ground
5V power supply
VCC
B21
D21
N/C
reserved
reserved
N/C
B22
D22
N/C
reserved
ground
GND
B23
D23
N/C
reserved
reserved
N/C
B24
D24
N/C
reserved
reserved
N/C
B25
D25
GND
ground
reserved
N/C
B26
D26
N/C
reserved
5V power supply
VCC
B27
D27
GND
ground
reserved
N/C
B28
D28
PCI_RST#
reset
reserved
N/C
B29
D29
N/C
reserved
reserved
N/C
B30
D30
GND
ground
There is a mounting option, which offers the by default not connected
3.3V lanes.
NOTICE

Chapter: Connectors PC/104 PCIe
page 18 ADL Embedded Solutions ADLPS104-150
3.8 PC/104 PCIe
The ADLPS104-150 offers a PCIe slot (type 1/type 2), on which by default pin 5 and 8 are not connected.
As a mounting option those pins can be connected and the slot may be used to provide the PSU as USB
device. It is possible to read out technically relevant informations, such as temperature, power
consumption etc. or to configure several settings. Please refer to your distributor for information on
available software support.
Alternatively those dates can be transmitted by USB (page 15) or COM (page 14).
Description
Name
Pin
Name
Description
reserved
N/C
1
2
PERST#
PCI Reset
3.3V power supply
PCIe_3.3V
3
4
PCIe_3.3V
3.3V power supply
USB data channel +
C_USB1
5
6
USB
USB0
USB data channel -
C_USB1#
7
8
USB#
USB0#
ground
GND
9
10
GND
ground
reserved
N/C
11
12
N/C
reserved
reserved
N/C
13
14
N/C
reserved
ground
GND
15
16
GND
ground
reserved
N/C
17
18
N/C
reserved
reserved
N/C
19
20
N/C
reserved
ground
GND
21
22
GND
ground
reserved
N/C
23
24
N/C
reserved
reserved
N/C
25
26
N/C
reserved
ground
GND
27
28
GND
ground
reserved
N/C
29
30
N/C
reserved
reserved
N/C
31
32
N/C
reserved
ground
GND
33
34
GND
ground
reserved
N/C
35
36
N/C
reserved
reserved
N/C
37
38
N/C
reserved
standby power supply
SVCC
39
40
SVCC
standby supply
reserved
N/C
41
42
N/C
reserved
reserved
N/C
43
44
N/C
reserved
reserved
N/C
45
46
PCIe_PWRG
OOD
powergood
SMB data
SMBDAT
47
48
N/C
reserved

PC/104 PCIe Chapter: Connectors
ADL Embedded Solutions ADLPS104-150 page 19
Description
Name
Pin
Name
Description
SMB clock
SMBCLK
49
50
N/C
reserved
SMB alert
SMBALERT#
51
52
PCIe_PSON
#
PS ON -
reserved
N/C
53
54
N/C
reserved
ground
GND
55
56
GND
ground
reserved
N/C
57
58
N/C
reserved
reserved
N/C
59
60
N/C
reserved
ground
GND
61
62
GND
ground
reserved
N/C
63
64
N/C
reserved
reserved
N/C
65
66
N/C
reserved
ground
GND
67
68
GND
ground
reserved
N/C
69
70
N/C
reserved
reserved
N/C
71
72
N/C
reserved
ground
GND
73
74
GND
ground
reserved
N/C
75
76
N/C
reserved
reserved
N/C
77
78
N/C
reserved
ground
GND
79
80
GND
ground
reserved
N/C
81
82
N/C
reserved
reserved
N/C
83
84
N/C
reserved
ground
GND
85
86
GND
ground
reserved
N/C
87
88
N/C
reserved
reserved
N/C
89
90
N/C
reserved
ground
GND
91
92
GND
ground
reserved
N/C
93
94
N/C
reserved
reserved
N/C
95
96
N/C
reserved
ground
GND
97
98
GND
ground
reserved
N/C
99
100
N/C
reserved
reserved
N/C
101
102
N/C
reserved
ground
GND
103
104
GND
ground
reserved
N/C
105
106
N/C
reserved
ground
GND
107
108
GND
ground
reserved
N/C
109
110
N/C
reserved
reserved
N/C
111
112
N/C
reserved
ground
GND
113
114
GND
ground
reserved
N/C
115
116
N/C
reserved
reserved
N/C
117
118
N/C
reserved
ground
GND
119
120
GND
ground
reserved
N/C
121
122
N/C
reserved
reserved
N/C
123
124
N/C
reserved
ground
GND
125
126
GND
ground
reserved
N/C
127
128
N/C
reserved
reserved
N/C
129
130
N/C
reserved
ground
GND
131
132
GND
ground
reserved
N/C
133
134
N/C
reserved
reserved
N/C
135
136
N/C
reserved
ground
GND
137
138
GND
ground
reserved
N/C
139
140
N/C
reserved
reserved
N/C
141
142
N/C
reserved
ground
GND
143
144
GND
ground
reserved
N/C
145
146
N/C
reserved
reserved
N/C
147
148
N/C
reserved
ground
GND
149
150
GND
ground
reserved
N/C
151
152
N/C
reserved
reserved
N/C
153
154
N/C
reserved
ground
GND
155
156
GND
ground

Chapter: Connectors PC/104 PCIe
page 20 ADL Embedded Solutions ADLPS104-150
Description
Name
Pin
Name
Description
5V power supply
VCC
C1
5V power supply
VCC
C2
12V power supply
12V
C3
Mounting options which provide a power input range from 7V to 36V do
not offer a 12V output. On those boards pin C3 is "Reserved".
NOTICE