Emec LOTUS MAXI User manual

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Read this manual completely before you start with the installation and start-up.
Do not discard this manual and store it nearby the generator for later use.
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Directory
1. General Safety Guidelines 4
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2. Storage and Transport 9
3. Construction 10
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4. Installation 13
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5. First Startup 29
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6. „LOTUS“ - Controller 31
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7. Configuration Menu 35
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9. LOTUS Terminal board 46
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10. Failure Messages 50
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1.General Safety Guidelines
1.1 General remarks
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Notice:
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1.2 Symbols in the manual
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Warning:
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Caution!
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Notice or advice:
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1.3 Symbols at the installation site
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Warning:
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Danger!
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1.4 Safety chapter
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Qualification of personnel:
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Safety information: Warning!
Danger from incorrect operation
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Warning!
Danger due to toxic and explosive ClO2gas
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Instructions for entering • $FFHVVRQO\IRUWUDLQHGSHUVRQQHO
a room where a•,IWKHUHLVDVPHOORIFKORULQHGLR[LGHSXQJHQWFKORULQHOLNHVPHOO
chlorine dioxide system DFFHVVLVRQO\SHUPLWWHGWRSHUVRQQHOZHDULQJWKHVSHFLILHGSURWHFWLYH
is installed HTXLSPHQW
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Notes •You got into contact with acid:
for the system operator 6HHWKH(&DFLGVDIHW\GDWDVKHHWSURYLGHGE\WKHVXSSOLHU
in case of an emergency •You got into contact with chlorite:
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•You got into contact with ClO2solution or ClO2gas:
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•An orange-yellow ClO2gas has escaped:
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•An orange-yellow ClO2solution has escaped:
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:HDUFRPSOHWHSHUVRQDOSURWHFWLYHHTXLSPHQW
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•The LOTUS system was supplied with concentrated chemicals and the
dosing pumps have pumped it already to the reactor inlet:
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ULVNRIDQH[SORVLRQGXHWRFRQFHQWUDWHG&O2JDV

&O2JDVFDQVWLOOH[SORGHDIWHUVHYHUDOKRXUV
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3URSHUWLHV RI FKORULQH GLR[LGH DQG LQVWUXFWLRQV IRU KDQGOLQJ DTXHRXV VROX
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•The LOTUS system was supplied with concentrated chemicals but the
dosing pumps have not yet started:
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Directions for the operator
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1.5 EU Declaration of Conformity
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Notice:
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2.Storage and Transport
Safety information: Warning!
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Notice:
Danger of material damage
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Ambient conditions:
Data Value
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3.Construction
3.1 General description
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WARNING: follow European directive DIN EU 939 concerning HYDROCHLORIC ACID
follow European directive DIN EU 938 concerning SODIUM CHLORITE

3.2 System overview
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3.3 Reactor overview
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4.Installation
Safety information: Warning!
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4.1 General requirements for the installation site
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4.2 General requirements for the plant installation
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4.3 Requirements for the water
Safety information: Warning!
Serious malfunctions at the plant or corrosion damages in the pipe-work
of the treated water should be possible in case the following requirements
to the water – the chlorine dioxide is produced for – as well as for the dilu-
tion water are not fulfilled:
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4.4 Assembling
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4.5 Hydraulic Installation
Safety information: Warning!
Warning against illegal operation
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Danger!
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The reactor can explode
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Chlorine Dioxide Generator LOTUS D
4.5.1 Installation example A
• Point of injection (34) direct in the main water supply.
•Operation mode: “Proportional”
9 Reactor outlet valve 30 Main water supply
11 Flushing unit with vacuum relieve valve 31 Water meter (frequency or analog signal)
12 Acid tank in safety tub 32 Bypass line
14 Chlorite tank in safety tub 33 Bypass pump
34 Point of Injection (immersion pipe)
40 ClO2– Measuring unit type PA-LDCLO2+CP
Fig. 4.1
FIC
12 14
40
33
32
11 34 9
30
31

Chlorine Dioxide Generator LOTUS D
4.5.2 Installation example B
• The reactor outlet valve (9) of the LOTUS system is located beneath the point of injection (34).
•Operation mode: “Proportional”
9 Reactor outlet valve 30 Main water supply
11 Flushing unit with vacuum relieve valve 31 Water meter (frequency or analog signal)
12 Acid tank in safety tub 32 Bypass line
14 Chlorite tank in safety tub 33 Bypass pump
34 Point of Injection (immersion pipe)
35 Delay tank
40 ClO2– Measuring unit type PA-LDCLO2+CP
FIC
12 14
40
35
33
32
11 34 9
30
31
h > 0
Fig. 4.2

Chlorine Dioxide Generator LOTUS D
4.5.3 Installation example C
• The reactor outlet valve (9) of the LOTUS system is located beneath the point of injection (34).
•Operation mode: “Proportional”
9 Reactor outlet valve 30 Main water supply
11 Flushing unit with vacuum relieve valve 31 Water meter (frequency or analog signal)
12 Acid tank in safety tub 32 Bypass line
14 Chlorite tank in safety tub 33 Bypass pump
34 Point of Injection (immersion pipe)
35 Delay tank
36 Back pressure valve
40 ClO2– Measuring unit type PA-LDCLO2+CP
FIC
12 14 40
35
33
32
11
34
9
30
31
h < 0
36
Fig. 4.3

Chlorine Dioxide Generator LOTUS D
4.5.4 Installation example D
• Batch tank filling with water supply module
•Operation mode: “Batch”
11 Flushing unit with vacuum relieve valve 35 Batch or storage tank
12 Acid tank in safety tub 36 Back pressure valve
14 Chlorite tank in safety tub 50 Module “Water Supply”
12 14
35
50
11
36
LEV
LEV
LEV
LEV
Fig. 4.4

4.6 Hydraulic Installation of accessories and options
4.6.1 Bypass line
Safety information: Danger!
Warning of toxic chlorine dioxide vapour
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Warning!
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4.6.2 Safety equipment bypass line
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