Emerson Rosemount 2160 User manual

Quick Start Guide
00825-0100-4160, Rev CE
November 2022
Rosemount™ 2160 Wireless Level
Detector
Vibrating Fork

Contents
About this guide...........................................................................................................................3
Installation................................................................................................................................... 6
Configuration.............................................................................................................................15
Product certifications................................................................................................................. 24
Quick Start Guide November 2022
2 Rosemount 2160 Wireless Level Detector

1 About this guide
This Quick Start Guide provides basic guidelines for the Rosemount 2160.
Refer to the Rosemount 2160 Reference Manual for more instructions. The
manual and this guide are also available electronically at
Emerson.com/Rosemount.
1.1 Safety messages
WARNING
Failure to follow safe installation and servicing guidelines could result in
death or serious injury.
Ensure the level detector is installed by qualified personnel and in
accordance with applicable code of practice.
Use the level detector only as specified in this manual. Failure to do so may
impair the protection provided by the level detector.
The weight of a level detector with a heavy flange and extended fork length
may exceed 37 lb. (18 kg). A risk assessment is required before carrying,
lifting, and installing the level detector.
Repair, e.g. substitution of components, etc. may jeopardize safety and is
under no circumstances allowed.
WARNING
Explosions could result in death or serious injury.
Verify that the operating atmosphere of the level detector is consistent with
the appropriate hazardous locations certifications.
Before connecting a handheld communicator in an explosive atmosphere,
ensure that the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
WARNING
Process leaks could result in death or serious injury.
Ensure the level detector is handled carefully. If the process seal is damaged,
gas might escape from the vessel (tank) or pipe.
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WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or
misconfiguration of end users’ equipment. This could be intentional or
unintentional and needs to be protected against.
Physical security is an important part of any security program and
fundamental to protecting your system. Restrict physical access by
unauthorized personnel to protect end users’ assets. This is true for all
systems used within the facility.
CAUTION
Hot surfaces
The flange and process seal may be hot at high process temperatures. Allow
to cool before servicing.
NOTICE
Power module considerations.
Each power module contains primary lithium/thionyl chloride batteries.
Under normal conditions, the battery materials are self-contained and are
not reactive as long as the batteries and the pack integrity are maintained.
Care should be taken to prevent thermal, electrical or mechanical damage.
Contacts should be protected to prevent premature discharge.
Battery hazards remain when cells are discharged.
Use caution when handling the power module. The Power Module may be
damaged if dropped from heights in excess of 20 ft. (6 m).
Power modules should be stored in a clean and dry area. For maximum
battery life, storage temperature should not exceed 86 °F (30 °C).
The power module may be replaced in a hazardous area. The power module
has surface resistivity greater than one gigaohm and must be properly
installed in the wireless device enclosure. Care must be taken during
transportation to and from the point of installation to prevent electrostatic
charge build-up.
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4 Rosemount 2160 Wireless Level Detector

NOTICE
Shipping considerations for wireless products.
The unit was shipped to you without the power module installed. Remove
the power module prior to any re-shipping.
Each Black Power Module (model number 701PBKKF) contains two “C” size
primary lithium batteries. Primary lithium batteries (charged or discharged)
are regulated in transportation by the U. S. Department of Transportation,
and are also covered by IATA (International Air Transport Association), ICAO
(International Civil Aviation Organization), and ARD (European Ground
Transportation of Dangerous Goods). It is the responsibility of the shipper to
ensure compliance with these or any other local requirements. Consult
current regulations and requirements before shipping.
Each Blue Power Module (A0701PBU) contains two "D" size primary lithium
batteries. Primary lithium batteries (charged or discharged) are regulated in
transportation by the U.S. Department of Transportation, and are also
covered by IATA (International Air Transport Association), ICAO
(International Civil Aviation Organization), and ARD (European Ground
Transportation of Dangerous Goods). It is the responsibility of the shipper to
ensure compliance with these or any other local requirements. Please
consult current regulations and requirements before shipping.
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2 Installation
2.1 Fork alignment in a pipe installation
The fork is correctly aligned by positioning the groove or notch as indicated
(Figure 2-1).
Figure 2-1: Correct Fork Alignment for Pipe Installation
OK
A
B
OK
A
B
A. Tri Clamp process connections have a circular notch
B. Threaded process connections have a groove
2.2 Fork alignment in a vessel (tank) installation
The fork is correctly aligned by positioning the groove or notch as indicated
(Figure 2-2).
Figure 2-2: Correct Fork Alignment for Vessel (Tank) Installation
OKOK
OK
C
A
B
A. Tri Clamp process connections have a circular notch
B. Threaded process connections have a groove
C. Flanged process connections have a circular notch
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2.3 Mounting the threaded version
2.3.1 Threaded vessel (tank) or pipework connection
Procedure
1. Seal and protect the threads. Use anti-seize paste or PTFE tape
according to site procedures.
A gasket may be used as a sealant for BSPP (G) threaded connections.
2. Screw the level detector into the process connection.
Note
Tighten using the hexagon nut only.
Figure 2-3: Vertical Installation
A
A. Gasket for BSPP (G) threaded connection
Figure 2-4: Horizontal Installation
A
A. Gasket for BSPP (G) threaded connection
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2.3.2 Threaded flange connection
Procedure
1. Place the customer-supplied flange and gasket on the vessel (tank)
nozzle.
A
A. Gasket (customer supplied)
2. Tighten the bolts and nuts with sufficient torque for the flange and
gasket.
3. Seal and protect the threads. Use anti-seize paste or PTFE tape
according to site procedures.
A gasket may be used as a sealant for BSPP (G) threaded connections.
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8 Rosemount 2160 Wireless Level Detector

4. Screw the level detector into the flange thread.
Note
Tighten using the hexagon nut only.
A
A. Gasket for BSPP (G) threaded connection
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2.4 Mounting the flanged version
Procedure
1. Lower the level detector into the nozzle.
A
A. Gasket (customer supplied)
2. Tighten the bolts and nuts with sufficient torque for the flange and
gasket.
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10 Rosemount 2160 Wireless Level Detector