Empire Comfort Systems DVCP36PP3 SERIES Service manual

Page 1
INSTALLATION INSTRUCTIONS
AND OWNER’S MANUAL
DIRECT VENT ZERO CLEARANCE
GAS FIREPLACE HEATER
MODEL SERIES:
MILLIVOLT (MV)
DVCP36(PP,SP)30(N,P)-1
INTERMITTENT PILOT (IPI)
DVCP36(PP,SP)70(N,P)-1
UL FILE NO. MH30033
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certied kit is used.
WARNING
If not installed, operated and maintained in
accordance with the manufacturer’s instructions,
this product could expose you to substances in
fuel or from fuel combustion which can cause
death or serious illness.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
— Installation and service must be
performed by a qualied installer, service
agency or the gas supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
GAS-FIRED
HOT GLASS
DO NOT TOUCH
NEVER
WILL
CAUSE BURNS.
GLASS
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
WARNING
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
NOTICE: Barriers required and pre-installed on replace.

36092-2-0316Page 2
BEFORE YOU START
Unpacking the replace
NOTICE: The barrier screens supplied with this replace may
be damaged if force is applied to their surfaces. Take care not to
push against barrier screens.
1. Cut binding straps and shrink wrap. Shrink wrap should be
cut vertically along a corner post to avoid damage to barrier
screens.
2. Remove and discard corner posts.
3. Remove and discard top plywood sheet.
4. Verify that the replace has not been damaged during
shipping.
5. Remove non-combustible board on vent-end of replace and
set aside (peninsula only).
6. Remove replace from pallet.
7. Remove non-combustible boards from pallet and set aside.
8. Set replace in a location near to its nal installation location.
NOTICE: It is not necessary to remove the barrier screens from
the glass frames in order to remove the glass frames (see page
69).
Installation Considerations - Fireplace Installation
Guidelines
When planning a replace installation, it’s necessary to
determine:
• If the desired location of the replace is compatible with the
required framing dimensions, clearances to combustibles, venting
requirements, etc.
• If optional accessories are desired.
• Routing of gas supply piping (vent-end entrance).
• Electrical connections - for IP control system or optional light
or blower kit (vent-end connection)
• Electrical supply requirements for IP control system or
optional light or blower kit. (120V, 60Hz, 1Amp) (Vent-end
connection)
The replace can be mounted on any of these surfaces:
1. A at hard combustible or non-combustible surface.
2. A raised platform of combustible or non-combustible material.
3. If allowed by local codes: A rectangular frame that contacts
all four edges on the bottom of the replace.
If the replace is installed directly on carpeting, tile or other
combustible material other than wood ooring, it should be
installed on a metal or wood panel extending the full width and
depth of the replace.
This replace is designed to be installed in a zero-clearance
enclosure. This means the combustible material can come in
contact with the top and side standoff spacers, and secured to
combustible framing using the framing brackets provided.
Sample Warnings and Denitions:
DANGER
Indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE: Addresses practices not related to personal injury.
1. Read the safety information on Pages 75 - 76.
2. If located in the Commonwealth of Massachusetts, please
note the special requirements on page 77.
3. Are you going to install a blower into the replace? See
pages 8 - 9.
4. Where are you going to install the replace? See page 17.
5. Frame the opening. See page 19.
6. Install the gas lines. See page 16.
7. Install the wiring. See pages 59 and 63.
8. Install the venting. See pages 25 - 32.
9. Install the replace. See pages 19 - 24.
10. Connect the venting system. See pages 33 - 34.
11. Install the logs. See page 36 - 54.
12. Light the replace and troubleshoot. See pages 60 - 61 and
64 - 67.
13. Show the homeowner how to operate the replace.
14. Show the homeowner how to do the basic maintenance.

36092-2-0316 Page 3
Items not shown to scale.
INDEX NO. DESCRIPTION QUANTITY
SUPPLIED
1 Rock Wool 1
2* Nailing Flange 5
3 Hardware Pack 1
4 Shut-Off Valve 1
5 Flue Restrictor 1
NS Non-Combustible Board - Long 2
NS** Non-Combustible Board - Short 1
NS Installation Instructions 1
NS - Not Shown in reference graphic.
*Five required for Peninsula models. Four required for See-Thru
models.
**Peninsula models only.
See Parts Lists on pages 70 - 73 for ordering replacement parts.
Do not order batteries, bolts, screws, washers or nuts. They are
standard hardware items and can be purchased at any local
hardware store.
CARTON CONTENTS & HARDWARE PACK
CARTON CONTENTS - DVCP36(PP,SP)3 SERIES CARTON CONTENTS - DVCP36(PP,SP)7 SERIES
Items not shown to scale.
INDEX
NUMBER DESCRIPTION QUANTITY SUPPLIED
1 Rock Wool 1
2* Nailing Flange 5
3 Hardware Pack 1
4 Shut-Off Valve 1
5 Flue Restrictor 1
6 Battery 4
7AC Adapter 1
NS Non-Combustible Board - Long 2
NS** Non-Combustible Board - Short 1
NS Installation Instructions 1
NS - Not Shown in reference graphic.
*Five required for Peninsula models. Four required for See-Thru
models.
**Peninsula models only.
See Parts Lists on pages 70 - 73 for ordering replacement parts.
Do not order batteries, bolts, screws, washers or nuts. They are
standard hardware items and can be purchased at any local
hardware store.
LP UnitNAT Unit
1 2 3
5
4
LP UnitNAT Unit
1 2 3
6
7
5
4

36092-2-0316Page 4
TABLE OF CONTENTS
Introduction ............................................................................................................................................... 5
Specications............................................................................................................................................ 6
Accessories ............................................................................................................................................... 7
Blower Installation ............................................................................................................................... 8 - 9
Fireplace Dimensions - See-Thru .......................................................................................................... 10
Fireplace Dimensions - Peninsula ..........................................................................................................11
Clearances ........................................................................................................................................ 12 - 13
Combustible Material.............................................................................................................................. 13
Vent Termination Clearances .......................................................................................................... 14 - 15
Gas Supply............................................................................................................................................... 16
Locating Fireplace....................................................................................................................................17
Junction Box Wiring Installation Instructions ..................................................................................... 18
Installation ........................................................................................................................................ 19 - 24
Venting Fireplace Top ...................................................................................................................... 25 - 32
Flue Restrictor ......................................................................................................................................... 25
Below Grade Installation.......................................................................................................................... 25
Top Vent System Identication ................................................................................................................ 26
Vent Systems........................................................................................................................................... 26
Venting Graph.......................................................................................................................................... 27
Horizontal Termination............................................................................................................................. 28
Vertical Termination.......................................................................................................................... 29 - 32
Venting Fireplace - Rear ......................................................................................................................... 32
DVVK-5F Flex Vent Instructions ..................................................................................................... 33 - 34
Finishing Installation .............................................................................................................................. 35
Optional Fiber or Porcelain Liners ........................................................................................................ 36
Glowing Embers ...................................................................................................................................... 37
Log Identication - LSU24SPF............................................................................................................... 38
Log Placement - LSU24SPF ............................................................................................................ 39 - 46
Log & Rock Identication - DG30MX.............................................................................................. 47 - 48
Log & Rock Placement - DG30MX .................................................................................................. 49 - 56
Millivolt Standing Pilot Operating Instructions............................................................................. 57 - 58
Millivolt Standing Pilot Wiring Diagram ................................................................................................ 59
Millivolt Standing Pilot Lighting Instructions....................................................................................... 60
Millivolt Standing Pilot Troubleshooting............................................................................................... 61
Intermittent Pilot Electronic System Operating Instructions ............................................................. 62
Intermittent Pilot Electronic System Wiring Diagram ......................................................................... 63
Intermittent Pilot Lighting Instructions................................................................................................. 64
Intermittent Pilot Control System Troubleshooting...................................................................... 65 - 67
Maintenance and Service ................................................................................................................ 68 - 69
See-Thru Parts View................................................................................................................................ 70
See-Thru Parts List ................................................................................................................................. 71
Peninsula Parts View .............................................................................................................................. 72
Peninsula Parts List ................................................................................................................................ 73
Master Parts Distributor List...................................................................................................................74
How To Order Repair Parts......................................................................................................................74
Important Safety Information................................................................................................................. 75
Safety Information for Users of LP Gas................................................................................................ 76
Requirements for Massachusetts.......................................................................................................... 77
Appliance Service History...................................................................................................................... 78
Warranty................................................................................................................................................... 79
SECTION PAGE

36092-2-0316 Page 5
Instructions to Installer
1. Leave instruction manual with owner after installation.
2. Have owner ll out and mail registration card supplied with
the replace or online.
3. Show owner how to start and operate the replace.
This direct vent gas replace heater is designed to operate with
all combustion air being siphoned from the outside of the building
and all exhaust gases expelled to the outside of the building. The
information contained in this manual pertains to all models and
gas control systems.
Fireplace Certication
WARNING
This replace is not for use with solid fuels. Improper use
of the replace can cause serious injury or death from re,
burns, explosions, or carbon monoxide poisoning
This replace is design certied in accordance with American
National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace Heater
and shall be installed according to these instructions.
Consult your local building code agency, prior to installation,
to ensure compliance with local codes including permits and
inspections.
The replace, when installed, must be electrically grounded in
accordance with local codes or, in absence of local codes, with
the National Electric Code ANSI/NFPA 70 or Canadian Electric
code, CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room
in the U.S.A. and Canada.
Qualied Installing Agency
Installation and replacement of gas piping, gas utilization
equipment or accessories and repair and servicing of equipment
shall be performed only by a qualied agency. The term “qualied
agency” means any individual, rm, corporation or company
which either in person or through a representative is engaged
in and is responsible for (a) the installation or replacement of
gas piping or (b) the connection, installation, repair or servicing
of equipment, who is experienced in such work, familiar with all
precautions required and has complied with all the requirements
of the authority having jurisdiction.
State of Massachusetts: The installation must be made
by a licensed plumber or gas tter in the Commonwealth of
Massachusetts.
WARNING
Any change to this replace or its controls can be
dangerous. Improper installation or use of the replace
can cause serious injury or death from re, burns,
explosions, or carbon monoxide poisoning.
The installation must conform with local codes or, in the absence
of local codes, with the National Fuel Gas Code ANSI Z223.1/
NFPA 54* Natural Gas and Propane Installation Code, or CSA
B149.1 in Canada. *Available from the American National
Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Important
All correspondence should refer to complete Model Number,
Serial Number and type of gas.
High Altitude
When installing this replace at an elevation above 2000 feet
(in the United States) it may be necessary to decrease the input
rating by changing the existing burner orice to a smaller size.
Generally, input should be reduced 4 percent for each 1000
feet above sea level. However, if the heating value of the gas
has been reduced, this general rule may not apply. Check with
Empire Comfort Systems for proper orice size identication.
Canadian High Altitude
Altitude: 0-4500 feet
When installing this replace at an elevation above 4500 feet (in
Canada), check with Empire Comfort Systems.
Consult your Empire Comfort Systems for assistance in
determining the proper orice for location.
Preparation
This direct vent gas replace and its components are tested and
safe when installed in accordance with this Installation Manual.
Report to your dealer any parts damaged in shipment, specically
check glass condition. Do not install replace with damaged,
incomplete, or substitute parts. Read all instructions before
starting installation and follow these instructions carefully during
installation to insure maximum benet and safety. Failure to
follow them will void your warranty and may present a re hazard.
The warranty will be voided by, and the warranter disclaims any
responsibility for the following actions:
• Installation of any damaged replace or vent system
component.
• Modication of the replace or direct vent system.
• Installation other than as instructed by Empire Comfort
Systems Inc.
• Improper positioning of the logs, decorative rock or glass
door.
• Installation and/or use of any component part not
manufactured or approved by manufacturer.
INTRODUCTION

36092-2-0316Page 6
SPECIFICATIONS
NATURAL GAS LP
PENINSULA
MODELS
SEE-THRU
MODELS
PENINSULA
MODELS
SEE-THRU
MODELS
Input BTU/Hr Maximum 34,000 34,000 32,000 32,000
Input BTU/Hr Minimum 23,000 23,000 26,500 26,500
KWH (Maximum) 9.96 9.96 9.38 9.38
KWH (Minimum) 6.74 6.74 7.76 7.76
Orice #33 #33 #51 #51
Air Shutter Opening*
3/16in
(1/8in w/40ft. Vertical Vent,
ue restrictor installed)
3/16in
(1/8in w/40ft. Vertical Vent,
ue restrictor installed)
FULLY OPEN FULLY OPEN
Height without standoff 39-1/2in 39-1/2in 39-1/2in 39-1/2in
Width 42-1/4in 45-1/2in 42-1/4in 45-1/2in
Depth 24in 24in 24in 24in
Gas Inlet Shutoff Valve (pipe) 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT
Venting 5” x 8”, See Page 26 5” x 8”, See Page 26 5” x 8”, See Page 26 5” x 8”, See Page 26
*NOTICE: Air shutter settings are factory minimum settings. Some venting congurations may require minor air shutter adjustments for
optimum performance.
GAS SUPPLY PRESSURES
GAS TYPE MAXIMUM MINIMUM MANIFOLD
NAT 14 4.5 3.5
LP 14 11 10

36092-2-0316 Page 7
Model Number Description May Be Used On
**DVP36PRB Rustic Brick Liner - “Soldier Course” Peninsula & See-Thru Models
**DVP36PFLKR Vertical Fluted Black Liner Peninsula & See-Thru Models
**DVP36PKR Porcelain Black Liner Peninsula & See-Thru Models
FBB14 Blower Kit Peninsula & See-Thru Models
LK7 Light Kit Peninsula & See-Thru Models
*LSU24SPF Campre Log Set Peninsula & See-Thru Models
*DG36MX Rustic Decorative Boulders Peninsula & See-Thru Models
DF362PNB 1.5in. Beveled Window Frame, Brushed Nickel Peninsula & See-Thru Models
DF242NB 1.5in. Beveled Window Frame End, Brushed Nickel Peninsula Models Only
DF362PBZ 1.5in. Beveled Window Frame - Oil Rubbed Bronze Peninsula & See-Thru Models
DF242BZ 1.5in. Beveled Window Frame End - Oil Rubbed Bronze Peninsula Models Only
DVD36PBLNB Decorative Contemporary Doors - Brushed Nickel Peninsula & See-Thru Models
* Fireplace requires a log set or mixed logs and stones kit.
** Liners are not required. To add liners, order two liners for See-Through models; One for Peninsula.
The following accessory parts can be obtained from your Empire Comfort Systems dealer. Contact your Empire Dealer for more
accessory options. If you need additional information, contact Empire Comfort Systems Inc., 918 Freeburg Ave., Belleville, Illinois
62220-2623.
ACCESSORIES
Remote Control Options
& Accessories
Description Models Used On
FRBC Millivolt Battery Remote ON/OFF DVCP36(PP,SP)(3,7)
FRBTC Millivolt Battery Remote Thermostat DVCP36(PP,SP)(3,7)
TMW Millivolt Wireless Wall Thermostat DVCP36(PP,SP)(3,7)
TRW Millivot Reed Switch Wall Thermostat DVCP36(PP,SP)(3,7)
FWS-1 Direct Ignition/Millivolt Wall Switch DVCP36(PP,SP)(3,7)
FRBTP Battery Operated Remote Control with Programmable Thermostat DVCP36(PP,SP)(3,7)
RVKN-1 Remote Kit, NAT (Stepper Motor) DVCP36(PP,SP)70(N,P)
RVKP-1 Remote Kit, LP (Stepper Motor) DVCP36(PP,SP)70(N,P)

36092-2-0316Page 8
BLOWER INSTALLATION
1. Remove the glass and screen frames, and the bottom
access panel from the side which is opposite the valve.
The glass and screen frame may be removed as a unit. It is
not necessary to separate the screen frame from the glass
frame.
2. Hold the blower assembly so that the magnets are on your
right side, and insert it into the replace through the opening
to the right of the junction box. See Figure 1.
Figure 1
3. Attach the magnet-side of the blower assembly to the outer
wall of the replace, and center it inside the replace using
the two holes in the oor as a visual guide. See Figure 1.
4. Set the rheostat control on the replace oor, with the
rheostat bracket situated as far to the right as possible. See
Figure 2.
Figure 2
5. Snap the fan control disc into the forked prongs on the valve
bracket. See Figure 3.
Figure 3
6. If more than one receptical is necessary in order to complete
the installation, unscrew the junction box from the locating
tabs so that it can be moved rearwards and plug the blower
cord into one of the two bottom recepticals. See Figures 4
and 5.
Figure 4
Figure 5
7. Re-attach the junction box to the locating tabs.
8. Re-install the glass and screen frames, and the access
panel.

36092-2-0316 Page 9
6
2
3
4
1
5
7
BLOWER ASSEMBLY PARTS LIST
INDEX
NO.
PART
NO
DESCRIPTION QTY
1 36118 BLOWER ASSEMBLY 1
2 R7649 FAN, CONTROL L120-20 1
3 R3529 CORD SET, 30 INCHES 1
4 R4192 RHEOSTAT, KNOB 1
5 R4186 RHEOSTAT, 3.0 AMP 115 VAC 1
6 10088 RHEOSTAT BOX BRACKET 1
7 R11768 WIRE HARNESS, FAN CONTROL 1
BLOWER INSTALLATION

36092-2-0316Page 10
FIREPLACE DIMENSIONS - SEE-THRU
INDEX
LETTER DIMENSION DESCRIPTION DVCP36SP(30,70) (Dimensions in Inches)
AThe maximum height of rebox face (excluding standoffs) 39-1/4
BThe maximum width of the rebox face (excluding nailing anges) 45
CThe maximum depth of the rebox 24
DThe height of the rebox opening 31-1/2
E The width of the rebox opening 37-1/4
FThe interior depth of the rebox (not shown) 20-1/4
HThe height to the rebox standoffs 42-3/8
I Width from the left side of the box to the centerline of vertical vent 48-5/8
J Depth from back of box to centerline of vent 12
K Height from the bottom of the box to the gas line opening 1-3/8
L Depth from the front of the box to gas line opening 5
M Depth from rear of box to gas line opening 19
N* Glass height 25-3/8
O* Glass width 31
QDistance from oor to replace opening 7/8
RHeight from oor to vent collar center line - Horizontal 39-1/2
SHeight from oor to vent collar - Vertical 44
U Screen opening width 33-5/8
V Screen opening height 25
*These dimensions are to the inside edges of the glass frame opening.
U
B
V
H
A
R
C
J
L
K
Q
D
M
S
E
N
O
I
(TO CENTER OF VERTICALLY
ORIENTED ELBOW)