ENAR M35AFP User manual

ENARCO, S.A.
es
en
f
r
de
Manual de instrucciones
Instruction manual
Manuel d'instructions
Gebrauchsanweisungen
MX-816-0903
M35 AFP-M5 AFP-M6 AFP-M7 AFP-M8AFP MP35 AFP-MP5 AFP-MP6 AFP-MP7 AFP
AGUJAS CON MOTOR INTERNO
ELECTRIC VIBRATING POKERS
AIGUILLES A MOTEUR INTERNE
RÜTTELLANZEN MIT INNENMOTOR

ELECTRIC VIBRATING POKERS
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INDEX
1 INTRODUCTION 2
2 VIBRATING POKERS CHARACTERISTICS 3
3 USAGE CONDITIONS 4
3.1 WORK AREA 4
3.2 PERSONAL SAFETY 4
3.3 SERVICE 5
3.4 SPECIFIC SAFETY RULES 5
4 OPERATION AND MAINTENANCE 6
4.1 GETTING STARTED 6
4.2 EXTENSION 6
4.3 INSPECTION 6
4.4 REGULAR MAINTENANCE 7
4.5 STORAGE 8
4.6 TRANSPORTATION 8
5 LOCATING MALFUNCTIONS 8
6 INSTRUCTIONS TO ORDER SPARE PARTS 9
6.1 INSTRUCTIONS TO ORDER SPARE PARTS 9
6.2 INSTRUCTIONS TO REQUEST WARRANTIES 9
7 RECOMENDATIONS OF USE 9

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1 INTRODUCTION
Thank you for trusting the ENAR brand
For the maximum performance of the equipment, we recommend to read carefully the safety
recommendations, maintenance, and usage listed in this manual
Defective parts should be replaced immediately to avoid major problems.
The effective longevity of the equipment will increase if the manual instructions are followed.
We will glad to help you with any comments or suggestions in reference to our equipment.

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2 VIBRATING POKERS CHARACTERISTICS
MODELO
MODEL
MODELE
MODELL
PESO
WEIGHT
POIDS
GEWICHT
(Kg)
DIAMETRO
DIAMETER
DIAMETRE
DURCHMESSER
(mm)
LONGITUD
LENGTH
LONGUEUR
LÄNGE
(mm)
TENSION - FRECUENCIA
VOLTAGE-FRECUENCY
TENSION-FREQUENCE
SPANNNUG-FREQUENZ
M35 AFP 12 36 350 200Hz- 42v
M5 AFP 14 50 400 200Hz- 42v
M6 AFP 15 58 430 200Hz- 42v
M7 AFP 18 65 430 200Hz- 42v
M8 AFP 20 75 400 200Hz- 42v
MODELO
MODEL
MODELE
MODELL
INTENSIDAD
CONSUMP
INTENSITÉ
STROMSTÄRKE
VIBRACION POR
MINUTO
VIBRATION PER
MINUTE
VIBRATIONS PAR
MINUTE
VIBRIEREN PRO
MINUTE
FUERZA
CENTRIFUGA
FORCE
OUTPUT
FORCE
CENTRIFUGE
FLIEHKRAFT
CAPACIDAD DE VIBRADO
COMPACTING CAPACITY
CAPACITÉ DEVIBRATION
VIBRATIONSLEISTUNG
M35 AFP 8 12.000 175 Kp. 20m³/h
M5 AFP 12 12.000 375 Kp. 30m³/h
M6 AFP 16 12.000 575 Kp. 35m³/h
M7 AFP 22 12.000 720 Kp. 40m³/h
M8 AFP 16 12.000 900 Kp. 45m³/h
MODEL M35AFP, M5AFP, M6AFP, M7AFP, M8AFP
MP35AFP, MP5AFP, MP6AFP, MP7AFP
TYPE Vibrating poker with motor in head working at 42 V 3-200 Hz.
APPLICATION Compacting of concrete.
CONNECTION CABLE TO
CONVERTER
10 m length standard equipment, with plug CE type, and insulation
1 KV.
PROTECTION HOSE 5m length of rubber hose. 1m (MP)

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3 USAGE CONDITIONS
WARNING! Read and understand all instructions.
3.1 WORK AREA
KEEP your work area clean and well lit.
DO NOT OPERATE power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases, or dust.
KEEP bystanders, children, and visitors away while operating a power tool.
GROUNDED TOOLS MUST BE PLUGGED INTO an outlet properly installed and grounded in
accordance with all codes and ordinances.
NEVER REMOVE the grounding prong or modify the plug in any away.
DO NOT USE any adaptor plugs.
CHECK with a qualified electrician if you are in doubt as to whether the outlet is properly grounded.
AVOID body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators.
DON’T EXPOSE power tools to rain or wet conditions.
DO NOT ABUSE the cord.
NEVER USE the cord to carry the tool.
NEVER PULL the plug from an outlet.
KEEP cord away from heat, oil, sharp edges or moving parts.
REPLACE damaged cords immediately.
WHEN OPERATING a power tool outside, use an outdoor extension cord.
3.2 PERSONAL SAFETY
STAY ALERT, watch what you are doing and use common sense when operating a power tool.
DO NOT USE TOOL while tired or under the influence of drugs, alcohol, or medication.
DRESS PROPERLY.
DO NOT WEAR loose clothing or jewellery.
CONTAIN long hair. KEEP your hair, clothing, and gloves away from moving parts.
AVOID accidental starting.
BE SURE switch is off before plugging in.
REMOVE adjusting keys or switches before turning the tool on.
DO NOT overreach.
KEEP proper footing and balance at all times.
USE safety equipment.
Always WEAR eye protection.
USE clamps or other practical way to secure and support the work piece to a stable platform.
DO NOT FORCE tool.
USE the correct tool for your application.
DO NOT USE tool if switch does not turn it on or off.
DISCONNECT the plug from the power source before making any adjustments, changing
accessories, or storing the tool.
STORE idle tools out of reach of children and other untrained persons.
MAINTAIN tool with care.

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CHECK for misalignment or binding of moving parts, breakage of parts, and any other condition that
may affect the tools operation. If damaged, have the tool serviced before using.
USE only accessories that are recommended by the manufacturer for your model.
3.3 SERVICE
Tool service MUST BE PERFORMED only by qualified repair personnel.
When servicing a tool, USE only identical replacement parts.
FOLLOW instructions in the Maintenance section of this manual.
3.4 SPECIFIC SAFETY RULES
For your own safety, as protection for others, and to avoid damage to the motor, read carefully the
following usage recommendations.
1.- Firstly read the instruction of the converter where you are going to connect the
vibrating pokers.
2.- For the operation of the vibrating poker, make sure that operators have been
instructed in the proper usage of the machine.
3.- The vibrating poker should only be used in the specific jobs for which it has been
developed and under the instruction and safety recommendations of this manual.
4.- Be sure that the parts of the poker are tight before starting working.
5.- The vibrating poker plug should not be used to start or stop the equipment, use the
switch.
6.- Protect the electrical cable against heat, oil, or sharp edges.
7.- Avoid the flattening of the cable by heavy machinery which could cause breakage.
8.- Check the electrical cable is with the proper section and it is in good condition. (See
section 3.3.2 )
9.- Do not work close to flammable liquids or in areas exposed to flammable gases.
10.-The vibrating poker should not be working out of concrete more than 5 minutes.
Switch on before starting working and disconnecting them immediately after finishing the
vibrating operation.
11.- Avoid the vibrating pokers are working in contact with hard object during a long
period.
12.- Do not stop the vibrating poker inside the concrete.
13.- Do not permit untrained personnel to operate the vibrating poker or connections.
14.- Disconnect the vibrating poker from the converter before doing any operation.
15.- Change the external wear parts to avoid damage to the internal parts. (Table 1.3.2).
16.- Proper protective equipment SHOULD BE USED because the acoustic pressure of
this machine is 79dB and acoustic power level is 85dB.
17.- The vibration that transmits to the operator does not exceed 2,5 m/s2of
acceleration.
IN ADDITION, LOCAL COUNTRY ESTABLISHED ORDINANCES SHOULD BE RESPECTED.

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4 OPERATION AND MAINTENANCE
4.1 GETTING STARTED
Read item 3 USAGE CONDITIONS
VIBRATING POKER CONNECTION TO CONVERTER
The poker has sockets to connect the vibrating pokers.
Firstly, connect the converter to the electrical supply; be sure that the connection is correct (specification
and condition of cable according to standards of security). Them switch on the converter, connect the
pokers and it will be available to switch on.
To disconnect, firstly switch off the vibrating pokers and then disconnect the converter with their switch and
finally remove the converter plug of the electrical supply.
Connection possibilities:
The input current of the pokers connected in load shall not exceed the out current specified in the
electrical characteristic table of the converter.
4.2 EXTENSION
Use three phase cables with the appropriate plugs.
Do not use damage or worn out cables.
Avoid heavy loads on cables.
To determine the transversal section, follow the next recommendation:
The allowed heating according to VDE standard requires the transversal sections according to the working
current (attached table).
I.e.For 20 A, according to the table for 26 A or less the section is 2,5 mm.
Therefore, the section chosen will be 2,5 mm
4.3 INSPECTION
1. Before starting the job, check the correct working of all the handling and safety devices.
2. Inspect regularly the good conditions of the cables and the rubber housing. When a defect is
detected, proceed to change to avoid bigger problems.
3. If defects are found in the safety devices or other defects, which could reduce the safe
handling of the equipment, stop working and notify to the proper responsible person.
Minimum sections according to VDE rules
Line Maximum Max. fuse
mm
2
AA
1
1,5
2,5
4
6
10
16
25
15
18
26
34
44
61
82
108
10
10/3-16/1-
20
25
35
50
63
80

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4.4 REGULAR MAINTENANCE
1. Only an expert shall work on the electrical parts.
2. Disconnect the vibrating poker of the converter before doing any maintenance
3. In all maintenance operations, original parts will be used.
4. Every 12 months of working a lubrication of the bearings of the vibrating pokers is
recommended. An expert should dismantle the vibrating poker. Clean with solvent the bearings and
when this is dry fill with the specified grease the 30% to 40% of the clear space of the bearing. If you
note an excessive play in the bearings proceed to change it. When you remount place the "O" rings
and sealant in all the threads. Tighten and clean the excess of sealant. It is important all the parts
are tighten (600 to 800 Nm of torque) to avoid the water does not penetrate in the head. Finally,
apply two weld spots to secure the parts do not loose.
The recommended grease is ISOFLEX LDS 18 SPECIAL A of the trademark KLÜBER
LUBRICATION or other similar with the following characteristics:
Base........................................................................................Li-SE
Dropping point acc. to DIN 51801/1 (ºC) .................................>250 ºC
Temperature range (ºC) ..........................................................-50 a 120 ºC
Working penetration accc. to DIN 51 804 (0.1 mm) .................295
Consistence NLGI to DIN 51 818 ............................................2
Dynamic viscosity (mPa s) ......................................................4500
Speed factor (n dm).................................................................1000000
5. Always you change the switch be sure the bolts of the switch box are tighten and the box is
watertight.
6. After maintenance jobs all the parts must be assembled correctly.
7. Every 12 month or more frequently, depending on the use, it is recommended an inspection be
done by an authorised dealer.
8. Check the wear of the poker controlling the outside diameter and length of the poker. Replace
the housing or cap when the diameter or length in the least point is less than the specified in the
table according to the model.
a. The minimum dimensions are bold printed
b. The dimensions into brackets are the original dimensions
c. Replace the housing when reach the minimum diameter
d. Replace the cap when reach the minimum length
Modelo Diámetro(mm) Longitud (mm)
M35 AFP 34,5 (36) 345 (350)
M5 AFP 48 (50) 395 (400)
M6 AFP 56 (58) 420 (430)
M7 AFP 63 (65) 425 (430)
M8 AFP 75 (73) 395 (400)

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4.5 STORAGE
Store the vibrating pokers in clean, dry and protected areas when it is not used for long periods.
4.6 TRANSPORTATION
When transporting by vehicles, be sure the equipment is safe against slipping, overturning and
blows.
5 LOCATING MALFUNCTIONS
1. Three phase 32 A Plug
2. Cable to switch 4mm2
3. Cable to switch 4mm2
4. Cable to switch 4mm2
5. Switch
6. Cable to motor 2,5mm2
7. Cable to motor 2,5mm2
8. Cable to motor 2,5mm2
9. Motor
1
1 2
9
8 7
6
5
4
3
PROBLEM CAUSE/SOLUTION
The poker does not work 1.- Verify if there is current.
2.- Plug in bad conditions.
3.- Defective switch.
4.- Connections in bad conditions.
The vibrating poker works
correctly but it overheats 1.- Check the poker is not working out of concrete.
2.- Verify the out voltage of the converter
3.- Bearings in bad conditions or without grease.
The poker works slowly and it
overheats 1.- Verify the out voltage and frequency of converter.
2.- The poker motor might work with two phases.
3.- Check the specifications of the extension cables.
The motor is noisier 1.- Bearings are not in good conditions.

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6 INSTRUCTIONS TO ORDER SPARE PARTS
6.1 INSTRUCTIONS TO ORDER SPARE PARTS
1. All spare parts request must include PART CODE NUMBER AS STATED IN THE PART LIST.
We recommend to include ITEM´S MANUFACTURE NUMBER.
2. The identification plate with manufacture and model number is located in the top part of the
motor`s plastic frame. The transmission and pokers have the manufacture number engraved outside.
3. Let us to know the correct shipping instructions, including the wished route and the address and
consignee`s complete name.
6.2 INSTRUCTIONS TO REQUEST WARRANTIES
1. The warranty is valid 1 year after the purchasing of the machine, the warranty will cover parts
with manufacture`s defects. In no case the warranty will cover a malfunction due to improper usage
of the equipment. Labour and shipping fees will always be paid by the customer.
2. In all warranty requests THE MACHINE MUST BE SENT TO ENARCO, S.A. or to an
AUTHORIZED SHOP, always including the complete address and name of the consignee.
3. The Technical Assistance Service will immediately notify you if it accepts the warranty and if
requested, it will send a technical report.
4. The warranty will be void if any equipment has been previously handled by personnel outside of
ENARCO, S.A. or not authorized by it.
NB: ENARCO, S.A., reserves the right to modify any part of this manual without prior notice.
7 RECOMENDATIONS OF USE
1. Choose the type of vibrator adequate to the dimensions of the structure to vibrate, the
distance among the reinforcement and the slump cone. It is recommendable to have an
additional concrete vibrator.
2. Before starting check that the concrete vibrator is in good use and it works correctly. Use
the means of safety and protection.
3. Pour the concrete in the structure avoiding high heights. Try to pour levelled the
concrete. The thickness of every layer should be less than 50 cm; it is recomendable between
30 and 50 cm.
4. Introduce the vibrator vertically in the concrete mass without moving it horizontally. Do
not use the vibrator to push the concrete horizontally. The concrete vibrator should be
introduced into the mass at regular intervals. The interval should be from 8 to 10 times the
diameter of the poker. See the concrete in the process of vibrating to determine the field of
action of the vibrator. This field should be overlapped to avoid areas without vibrating. To
obtain an optimum compacting of the concrete, plunge it 10 cm into the precedent layer to
assure a good adherence. The time in vibrating the different layers should not be big to avoid
cold joints. Do not push or force the vibrator into the mass, it could be stuck in the
reinforcements.
5. The time of vibration in each point depends on the type of the concrete, the size of the
vibrator and other factors. This time can be from 5 to 15 seconds after the immersion in each
point. The time is shorter for a fluid mass; a vibration in excess can produce segregation. It is
considered the concrete to be well vibrated when the surface around the poker is shiny and
compact and there is no more air bubbles, as well a change in the noise of the vibrator is
produced. So much defects in structures are produced due to perform the vibration in an
unmethodically way and in a hurry.

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6. Do not push or force the vibrator against the reinforcement. Keep a distance of 7 cm
minimum from the walls.
7. Always remove the poker vertically with movements upwards and downwards so the
concrete fills the empty space again. Do not switch off until you stop the vibration completely.
Se speed of removing is approximately 8 cm per second. When the vibrator is nearly out
extract quickly to avoid shaking the surface.
8. In order to vibrate slabs, the poker has to be kept oblique so that the contact superficy
with mass is bigger and the compacting effect is better.
9. Do not keep the concrete vibrator out of the concrete during long periods. If you do not
continue vibrating stop it.
10. Follow the maintenance instructions.
The concrete has to be carefully prepared to get the best effects of the vibration in terms of
consistency and resistance.

ENARCO, S.A.
ENARCO, S.A.
C/Tomás Edison, 19
50014 ZARAGOZA
SPAIN
Tfno. (34) 902 464 090
(34) 976 144 578
Fax [phone]
e-mail: [email protected]
Web: http://www.enar.es