Endress+Hauser HART promass 60 User manual

promass 60 (HART )
Mass Flow Measuring System
Operating Manual
BA 013D/06/en/12.99
No. 50091878
CV 4.2
Valid as of software version
V4.00.XX (amplifier)
V3.02.XX (communications)

Brief Operating Instructions
With the following instructions, you may configure your measuring instrument quickly
and easily.
HART protocol
Configuration overview →page 25
Switching on the instrument →page 27
Engineering units →page 45
Configuration of outputs
•Current output →page 47
•Frequency output →page 48
More complex applications
require the configuration of additional functions,
for which the following are available:
•Function overview →page 97
•Operating matrices →page 26, 28
•Index →page 101
Status output →page 55
Auxiliary input →page 55
For optimum measuring accuracy
•Zero point adjustment →page 53
•Density calibration →page 54
•Empty pipe detection →page 51
DIP switches
Configuration overview →page 22
Configuration of instrument parameters
•Engineering units (US/SI) →page 22
•Current range (0/4...20 mA) →page 22
•Full scale value (current outp.) →page 22, 38
•Pulse value →page 22, 37
Status output →page 22, 32
Auxiliary input →page 22, 35
Switching on the instrument →page 27
Configuration of display →page 24
Operating mode (mass/volume)
displayed value, units, etc.
For optimum measuring accuracy
•Zero point adjustment →page 35, 39
•Density calibration →page 41
Safety instructions →page 5
Mounting and electrical connection
•Mounting →page 11
•Electrical connection →page 17
Selection of operating mode
→page 21
DIP switches & HART protocol
local display via
Commuwin II DXR 275
Promass 60
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1ContentsContents
1 Safety Instructions . . . . . . . 5
1.1 Correct usage . . . . . . . . . . . 5
1.2 Dangers and notes . . . . . . . . . 5
1.3 Operational safety . . . . . . . . . 5
1.4 Personnel for installation, start-up
and operation . . . . . . . . . . . 6
1.5 Repairs, dangerous chemicals . . . . 6
1.6 Technical improvements . . . . . . . 6
2 Description of the System . . . . 7
2.1 Application . . . . . . . . . . . . 7
2.2 Measuring principle . . . . . . . . . 7
2.3 The Promass 60 measuring system . . 9
3 Mounting and Installation . . . 11
3.1 General information . . . . . . . . . 11
3.2 Transport to the measuring point
(DN 40...100) . . . . . . . . . . . 12
3.3 Mounting . . . . . . . . . . . . . 13
3.4 Rotating the transmitter housing
and local display . . . . . . . . . . 16
4 Electrical Connection . . . . . 17
4.1 General information . . . . . . . . . 17
4.2 Connecting the transmitter . . . . . . 17
4.3 Connecting the remote version . . . . 19
4.4 Connecting HART Handheld DXR 275 . 20
4.5 Connecting Commubox FXA 191
(Commuwin II) . . . . . . . . . . . 20
5 Operation . . . . . . . . . . 21
5.1 Selection of operating mode
(DIP switches/display, HART) . . . . . 21
5.2 Configuration with DIP switches . . . . 22
5.3 Configuration with the local display . . . 23
5.4 Configuration with the HART protocol . . 25
5.5 Commissioning . . . . . . . . . . 27
6 Function Description . . . . . 31
6.1 DIP switch functions . . . . . . . . 31
6.2 Local display functions . . . . . . . 39
6.3 HART protocol functions . . . . . . . 43
7 Diagnosis and Trouble-shooting . 59
7.1 Response of the measuring system
on error . . . . . . . . . . . . . 59
7.2 Trouble-shooting instructions
(operation via DIP switch) . . . . . . 61
7.3 Trouble-shooting instructions
(operation via HART protocol) . . . . . 62
7.4 Error, alarm and status messages . . . 63
7.5 Replacing the transmitter electronics . . 68
7.6 Replacing the fuse . . . . . . . . . 69
8 Dimensions . . . . . . . . . . 71
8.1 Dimensions Promass 60 A . . . . 71
8.2 Dimensions Promass 60 I . . . . . . 73
8.3 Dimensions Promass 60 M . . . . . 74
8.4 Dimensions Promass 60 M
(high pressure) . . . . . . . . . . 75
8.5 Dimensions Promass 60 M
(without process connections) . . . . 76
8.6 Dimensions Promass 60 F . . . . . . 77
8.7 Dimensions of process connections
Promass 60 I, M, F . . . . . . . . . 78
8.8 Dimensions of purge connections
(pressure vessel monitoring) . . . . 85
9 Technical Data . . . . . . . . . 87
10 Functions at a Glance . . . . . . 97
11 Index . . . . . . . . . . . . 101
Promass 60 1 Contents
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Registered Trademarks
HART 
Registered trademark of HART Communication Foundation, Austin, USA
KALREZ 
Registered trademark of E.I. Du Pont de Nemours & Co., Wilmington, USA
SWAGELOK 
Registered trademark of Swagelok & Co., Solon, USA
TRI-CLAMP 
Registered trademark of Ladish & Co., Inc. Kenosha, USA
VITON 
Registered trademark of E.I. Du Point de Nemours & Co., Wilmington, USA
1 Contents Promass 60
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1 Safety Instructions
1.1 Correct usage
•The Promass 60 is only to be used for measuring the mass flow rate of liquids and
gases. At the same time, the system also measures fluid density and thus allows
calculation of volume flow.
•The manufacturer assumes no liability for damage caused by incorrect use of the
instrument.
•Instruments which are used in the explosion hazardous area are supplied with a
separate “Ex documentation”, which is an integral part of this Operating Manual.
The instructions and connected loads provided in this supplement must absolutely
be observed. An appropriate icon is shown on the front page of the Ex documenta-
tion according to the approval given and the test centre.
1.21.2 Dangers and notes
All instruments are designed to meet state-of-the-art safety requirements. They have
been tested, and have left the works in an operationally perfectly safe condition.
The devices were developed according to EN 61010 “Protection Measures for
Electronic Equipment for Measurement, Control, Regulation and Laboratory
Procedures”). A hazardous situation may occur if the flowmeter is not used for
the purpose it was designed for or is used incorrectly. Please carefully note the
information provided in this Operating Manual indicated by the following pictograms:
Warning!
A “warning” indicates actions or procedures which, if not performed correctly,
may lead to personal injury or a safety hazard.
Please strictly observe the instructions supplied and proceed carefully.
Caution!
A “caution” indicates actions or procedures which, if not performed correctly,
may lead to faulty operations or the destruction of the instrument.
Please strictly observe the respective instructions.
Note!
A “note” indicates actions or procedures which, if not performed correctly,
may indirectly affect operations or lead to an unexpected instrument
response.
1.31.3 Operational safety
•The Promass 60 measuring system fulfils all general requirements for electromag-
netic compatibility (EMC) according to EN 50081 Part 1 and 2 / EN 50082 Part 1
and 2 as well as the NAMUR recommendations.
•Extensive self-monitoring of the measuring system gives operational safety.
Any errors which may occur are given at the configured status output, e.g. power
failure, system error, etc.
•On power failure, all data of the measuring system are safely stored in the EEPROM
(no batteries required).
Promass 60 1 Safety Instructions
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1.41.4 Personnel for installation, start-up and operation
•Mounting, electrical installation, start-up and maintenance of the instrument may
only be carried out by trained personnel authorized by the operator of the facility.
Personnel must absolutely and without fail read and understand this Operating
Manual before carrying out its instructions.
•The instrument may only be operated by personnel who are authorized and trained
by the operator of the facility. All instructions in this Manual are to be observed
without fail.
•In case of corrosive fluids, the resistance of the material of all wetted parts
such as measuring tubes, gaskets, and process connections is to be verified.
This also applies to fluids used to clean the Promass sensor (for wetted parts
materials →see page 92). Endress+Hauser will be glad to provide information
and help.
•Please observe all provisions valid for your country and pertaining to the opening
and repairing of electrical devices.
•The installer has to make sure that the measuring system is correctly wired
according to the wiring diagrams. The measuring system is to be grounded.
1.51.5 Repairs, dangerous chemicals
The following procedures must be carried out before a Promass 60 flowmeter is sent
to Endress+Hauser for repair:
•A note must always be enclosed with the instrument, containing a description of the
fault, the application, and the chemical and physical properties of the product
being measured.
•Remove all residue which may be present. Pay special attention to the gasket
grooves and crevices where fluid may be present. This is especially important if the
fluid is dangerous to health, e.g. corrosive, poisonous, carcinogenic, radioactive,
etc.
•No instrument should be returned to us without all dangerous material being
removed first, e.g. in scratches or diffused through plastic.
Incomplete cleaning of the instrument may result in waste disposal or cause harm to
personnel (burns, etc.). Any costs arising from this will be charged to the owner of the
instrument.
1.6 Technical improvements
The manufacturer reserves the right to modify technical data without prior notice.
Your local E+H Sales Office will supply you with all current information and any
updates to this Operating Manual.
Danger from electric shock!
With the housing cover removed, protection against accidental contact
is no longer present.
Components with high voltages are exposed below the local display (danger from
electric shock). When programming according to section 5.3, avoid any contact
with the electronic components which lie below the local display, and do not use
any electrically conductive object to depress the programming keys.
1 Safety Instructions Promass 60
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2 Description of the System
2.1 Application
The Promass 60 measuring system measures the mass and volume flow of fluids
having widely differing characteristics:
•Chocolate, condensed milk, syrup
•Oils, fats
•Acids, alkalis
•Varnishes, paints
•Suspensions
•Pharmaceuticals, catalytic converters, inhibitors
•Gases, etc.
The Promass 60 is used wherever mass flow measurement is of critical importance:
•Mixing and batching of various raw materials
•Controlling of processes
•Measurement of fluids with quickly changing densities
•Control and monitoring of product quality
The advantages of this measurement process are demonstrated by its successful use
in food processing, the pharmaceutical industry, the chemical and petrochemical
industries, waste disposal, energy production, etc.
2.22.2 Measuring principle
The measuring principle is based on the controlled generation of Coriolis forces.
These forces are always present when both translational (straight line) and angular
(rotational) movement occur simultaneously.
FC= 2 ⋅∆m (ωx v)
FC= Coriolis force
∆m = mass of moving body
ω= angular velocity
v = radial velocity in a rotating or oscillating system
The amplitude of the Coriolis force depends on the moving mass ∆m, its velocity in
the system v and therefore its mass flow.
→→
→
→
→
→
→
ωω
∆∆
Schematic diagram of a measuring tube
ba013y02
Fig. 1:
Coriolis forces in the Promass
measuring tubes
Promass 60 2 Description of the System
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The Promass uses an oscillation instead
of a constant angular velocity ωand two
parallel measuring tubes (Promass M
and F), with fluid flowing through them,
are made to oscillate in antiphase so that
they act like a tuning fork.
The Coriolis forces produced at the
measuring tubes cause a phase shift in
the tube oscillation (see Fig. 2):
•When there is zero flow, i.e. with the
fluid standing still, both tubes oscillate
in phase (1).
•When there is mass flow, the tube
oscillation is decelerated at the inlet
(2) and accelerated at the outlet (3).
As the mass flow rate increases, the
phase difference also increases (A-B).
The oscillations of the measuring tubes
are determined using electrodynamic
sensors at the inlet and outlet.
Unlike Promass M and F, Promass A
and I only has a single measuring tube.
However, the measuring principle and
function of all sensors are identical.
The operating principle is independent
of temperature, pressure, viscosity,
conductivity or flow profile.
Density measurement
The measuring tubes are always made to oscillate at their resonant frequency.
This excitation frequency adjusts automatically as soon as the mass, and therefore
the density, of the oscillating system changes (measuring tubes and fluid).
The resonant frequency is thus a function of the density of the fluid and enables the
microprocessor to produce a density signal.
Temperature measurement
The temperature of the measuring tubes is determined and used to compensate for
temperature effects. The signal produced is a function of the product temperature.
→
ba013y04 ba013y03
1
2
3
Two tube system
⋅
Fig. 2:
Phase shift of tube vibration with
mass flow.
Balanced Measuring
System
Two-tube system
(Promass M, F)
The system balance is ensured
by the two measuring tubes
vibrating in antiphase.
Single tube system
(Promass A, I)
For single tube systems, other
design solutions are necessary
for system balance than for two-
tube systems.
Promass A:
For Promass A, an internal
reference mass is used for this
purpose.
Promass I:
For Promass I, the system
balance necessary for flawless
measurement is generated by
exciting an eccentrically located,
counter-oscillating pendulum
mass.
This TMBTM (Torsion Mode
Balanced) system is patented
and guarantees accurate meas-
urement, also with changing
process and ambient conditions.
The installation of Promass I is
for this reason just as easy as
with two-tube systems! Special
fastening measures before and
after the meter are therefore not
necessary.
∆t =∆ϕ
2 ⋅π⋅f ≈m
2 Description of the System Promass 60
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2.3 The Promass 60 measuring system
The Promass 60 measuring system is mechanically and electronically designed for
maximum flexibility with the transmitters and sensors being combined in any variation.
The measuring system consists of:
•Transmitter: Promass 60
•Sensor: Promass A, I, M or F
Caution!
The Promass 60 measuring system is available with various Ex approvals.
Your E+H representative will be pleased to supply information on the approvals
available at present.
All Ex information and specifications are included in a separate documentation which
can be sent by E+H on request.
ba013y05
A
I
M
F
Sensor Transmitter
Promass 60
Without onsite operation
(Blind version)
With onsite operation
With wall mounting
(Remote version)
•Compact version
•Remote version (up to 20 meters)
ADN 1... 4: For very small flow quantities, single tube system in SS or Alloy C-22
IDN 8... 50: Single straight tube system (titanium), completely welded version
MDN 8... 80: Two straight measuring tubes (titanium), containment vessel up to 100 bar
DN 8... 25: High pressure version, system pressure up to 350 bar
FDN 8...100: Two slightly curved measuring tubes in SS or Alloy C-22 (only for DN 8...80),
completely welded version
Technical data: see page 87
Fig. 3:
Promass 60 measuring system
Promass 60 2 Description of the System
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2 Description of the System Promass 60
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