Endress+Hauser Dosimag User manual

BA098D/06/en/05.06
71026629
Valid as of version
2.02.XX (device software)
Operating Instructions
Dosimag
Electromagnetic Flow Measuring System
For filling applications

Dosimag Brief Operating Instructions Dosimag
2Endress+Hauser
Dosimag Brief Operating Instructions
You can commission your device quickly and easily with the following brief operating instructions:
Safety instructions →Page 4 ff.
Æ
Installation →Page 7 ff.
Æ
Wiring →Page 14 ff.
Æ
Operation →Page 20 ff.
Æ
Customer-specific configuration
Complex measuring tasks require the configuration of additional functions which users can
individually select, configure and adapt to their process conditions via the function matrix.
!Note!
A detailed description of all the functions as well as a detailed overview of the function
matrix is provided in Section "Appendix – function description", Page 39 ff.

Dosimag Table of contents
Endress+Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning, operation . . . . . . . . . . 4
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Notes on safety conventions and icons . . . . . . . . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 6
2.3 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 6
3 Installation . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Incoming acceptance, transport, storage . . . . . . . . . . 7
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Pre-installation and post-installation check . . . . . . . 13
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 Connecting the measuring unit . . . . . . . . . . . . . . . 14
4.2 Potential equalization . . . . . . . . . . . . . . . . . . . . . . 18
4.3 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 18
4.4 Pre-connection and post-connection check . . . . . . 19
5 Operation . . . . . . . . . . . . . . . . . . . . . . 20
5.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2 Structure of the function matrix . . . . . . . . . . . . . . . 21
6 Commissioning. . . . . . . . . . . . . . . . . . 22
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2 Switching on the measuring device . . . . . . . . . . . . 22
6.3 Memory (HistoROM) . . . . . . . . . . . . . . . . . . . . . . . 22
7 Maintenance. . . . . . . . . . . . . . . . . . . . 23
7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.2 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8 Troubleshooting . . . . . . . . . . . . . . . . . 24
8.1 Troubleshooting instructions . . . . . . . . . . . . . . . . . 24
8.2 Types of error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.3 System error messages (FieldTool) . . . . . . . . . . . . . 25
8.4 Process error messages (FieldTool) . . . . . . . . . . . . . 26
8.5 Process errors without message . . . . . . . . . . . . . . . 26
8.6 Response of outputs to errors . . . . . . . . . . . . . . . . . 27
8.7 Accessories/spare parts . . . . . . . . . . . . . . . . . . . . . 28
8.8 Installing and removing the electronics . . . . . . . . . 29
8.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.10 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.11 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9 Technical data . . . . . . . . . . . . . . . . . . . 31
9.1 Technical data at a glance . . . . . . . . . . . . . . . . . . . 31
9.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10 Appendix – function description . . . . . 39
10.1 Structure of the function matrix . . . . . . . . . . . . . . . 39
10.2 Function group MEASURED VALUES . . . . . . . . . . 40
10.3 Function group SYSTEM UNITS . . . . . . . . . . . . . . . 41
10.4 Function group PULSE OUTPUT . . . . . . . . . . . . . . 42
10.5 Function group STATUS OUTPUT . . . . . . . . . . . . . 46
10.6 Function group COMMUNICATION . . . . . . . . . . . 48
10.7 Function group PROCESS PARAMETER . . . . . . . . 48
10.8 Function group SYSTEM PARAMETER . . . . . . . . . 50
10.9 Function group SENSOR PARAMETER . . . . . . . . . 51
10.10 Function group SUPERVISION . . . . . . . . . . . . . . . . 52
10.11 Function group SIMULATION . . . . . . . . . . . . . . . . 53
10.12 Function group SENSOR VERSION . . . . . . . . . . . . 53
10.13 Function group AMPLIFIER VERSION . . . . . . . . . . 53
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Safety instructions Dosimag
4Endress+Hauser
1 Safety instructions
1.1 Designated use
The measuring device described in these Operating Instructions is to be used only for measuring the
flow rate of conductive liquids in closed pipes. A minimum conductivity of 20 µS/cm is required for
measuring demineralized water. Most fluids can be metered, provided they have a minimum
conductivity of 5 µS/cm, for example:
• Milk, beer, wine, mineral water, yoghurt, molasses etc.
• Cleaning agents, body care products
• Acids, alkalis, pastes, pulp
Resulting from incorrect use or from use other than that designated, the operational safety of the
measuring devices can be suspended. The manufacturer accepts no liability for damages being
produced from this.
1.2 Installation, commissioning, operation
Note the following points:
• Installation, connection to the electricity supply, commissioning and maintenance of the device
must be carried out by trained, qualified specialists authorized to perform such work by the
facility's owner-operator. The specialist must have read and understood these Operating
Instructions and must follow the instructions they contain.
• The device must be operated by persons authorized and trained by the facility's owner-operator.
Strict compliance with the instructions in the Operating Instructions is mandatory.
• Endress+Hauser will be happy to assist in clarifying the chemical resistance properties of parts
wetted by special fluids, including fluids used for cleaning. However the user is responsible for
the choice of fluid wetted materials for their in-process resistance to corrosion. The manufacturer
refuses to accept liability.
• The installer must ensure that the measuring system is correctly wired in accordance with the
wiring diagrams. The transmitter must be grounded, unless the power supply is galvanically
isolated.
• Invariably, local regulations governing the opening and repair of electrical devices apply.
1.3 Operational safety
Note the following points:
• The measuring device complies with the general safety requirements in accordance with EN
61010 and the EMC requirements of EN 61326/A1.
For Canada, the Dosimag has been inspected and approved both to the safety requirements as per
CSA-C22.2 No. 142-M1987 and to CAN/CSA-C22.2 No. 1010.1-92.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser distributor will supply you with current information and updates to these
Operating Instructions.
1.4 Return
The following procedures must be carried out before a flowmeter requiring repair or calibration,
for example, is returned to Endress+Hauser:
• Always enclose a duly completed "Declaration of contamination" form. Only then can
Endress+Hauser transport, examine and repair a returned device.
• Enclose special handling instructions if necessary, for example a safety data sheet as per
EN 91/155/EEC.
• Remove all residues. Pay special attention to the grooves for seals and crevices which could
contain residues. This is particularly important if the substance is hazardous to health, e.g.
flammable, toxic, caustic, carcinogenic, etc.

Dosimag Safety instructions
Endress+Hauser 5
!Note!
You will find a "Declaration of contamination" form at the back of these Operating Instructions.
#Warning!
• Do not return a measuring device if you are not absolutely certain that all traces of hazardous
substances have been removed, e.g. substances which have penetrated crevices or diffused
through plastic.
• Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be
charged to the owner-operator.
1.5 Notes on safety conventions and icons
The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the
factory in a condition in which they are safe to operate. The devices comply with the applicable
standards and regulations in accordance with EN 61010 "Protection Measures for Electrical
Equipment for Measurement, Control, Regulation and Laboratory Procedures". They can, however,
be a source of danger if used incorrectly or for use other than that designated.
Consequently, always pay particular attention to the safety instructions indicated in these Operating
Instructions by the following icons:
#Warning!
"Warning" indicates an action or procedure which, if not performed correctly, can result in injury
or a safety hazard. Comply strictly with the instructions and proceed with care.
"Caution!
"Caution" indicates an action or procedure which, if not performed correctly, can result in incorrect
operation or destruction of the device. Comply strictly with the instructions.
!Note!
"Note" indicates an action or procedure which, if not performed correctly, can have an indirect
effect on operation or trigger an unexpected response on the part of the device.

Identification Dosimag
6Endress+Hauser
2 Identification
2.1 Device designation
The "Dosimag" flow measuring system is a compact measuring device and is supplied as a
mechanical unit.
2.1.1 Nameplate
a0003822
Fig. 1: Nameplate specifications for "Dosimag" (example)
1 Order code/serial number: see the specifications on the order confirmation for the meanings of the individual
letters and digits
2 Power supply
Power consumption
3 Process connection
4 Materials in contact with media
5 Maximum process temperature
6 Calibration factor
7 Information on calibration/reserved for information on special products
8 Ambient temperature range
9 Reserved for additional information on device version (approvals, certificates)
10 Degree of protection
11 Flow direction
2.2 Certificates and approvals
The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the
factory in a condition in which they are safe to operate. The devices comply with the applicable
standards and regulations in accordance with EN 61010 "Protection Measures for Electrical
Equipment for Measurement, Control, Regulation and Laboratory Procedures".
The measuring system described in these Operating Instructions thus complies with the statutory
requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by
affixing to it the CE mark.
2.3 Registered trademarks
TRI-CLAMP ®
Registered trademark of Ladish & Co., Inc., Kenosha, USA
ToF Tool - Fieldtool®Package, Applicator®, M-DAT®
Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH
-20°C (-4°F) <Tamb< +60°C (+140°F)
DOSIMAG
Materials:
TM max.: 130°C / 266°F
PFA, 1.4435/316L, EPDM
Order Code:
24VDC nominal (20...30VDC)
TAG No.:
DN 08 / 5/16" PN16 / 230psig
Ser.No.:
5BH08-XXXXXXXXXXXX
12345678901
IP67 / NEMA/Type 4X
6W
Pat. US 6,595,069
Pat. US 6,658,720
K-factor: 0.8725 / 18
0.5%CAL
Ta+20°C/68°F
28-03
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MARCH / 2004
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99
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Dosimag Installation
Endress+Hauser 7
3 Installation
3.1 Incoming acceptance, transport, storage
3.1.1 Incoming acceptance
On receipt of the goods, check the following points:
• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply matches your
order.
3.1.2 Transport
Transport the devices to the measuring point in the containers in which they are delivered.
3.1.3 Storage
Note the following points:
• Pack the measuring device in such a way as to protect it reliably against impact for storage (and
transportation). The original packaging provides optimum protection.
• The storage temperature corresponds to the permitted ambient temperature range of the device.
• The measuring device must be protected against direct sunlight during storage in order to avoid
unacceptably high surface temperatures.
• Choose a storage location where moisture does not collect in the measuring device. This will help
prevent fungus and bacteria infestation which can damage the liner.

Installation Dosimag
8Endress+Hauser
3.2 Installation conditions
3.2.1 Dimensions
The dimensions and lengths can be found on Page 36.
3.2.2 Mounting location
Correct measuring is possible only if the pipe is completely full. For this reason, we recommend you
run trial fillings before starting productive batching.
Installation near valves
Do not install the sensor downstream of a filler valve. If you do, the measuring tube of the sensor
would be completely emptied after every batching cycle which would greatly distort the measured
value during subsequent flow measurement.
a0003768
Fig. 2: Installation near valves
1 = Dosimag
2 = Filler valve
3 = Container
3.2.3 Orientation
An optimum orientation position helps avoid gas and air accumulations and deposits in the
measuring tube.
Vertical orientation
Optimum measurement takes place when the pipe system is completely filled with the medium.
a0003795
Fig. 3: Dosimag orientations
1 = Dosimag
2 = Filler valve
3 = Container
✘
✔
1
2
2
1
33
1
212
1
2
3 3 3

Dosimag Installation
Endress+Hauser 9
Horizontal orientation
The measuring electrode plane should be horizontal. This prevents brief insulation of the two
electrodes by entrained air bubbles.
a0003829
Fig. 4: Horizontal installation with Dosimag
1 Measuring electrodes for signal acquisition
2 Measuring tube liner
"Caution!
In the event of extreme heating (e.g. for CIP or SIP cleaning processes), we recommend you install
the measuring device in such a way that the transmitter part is pointing downwards. This reduces
the risk of the electronic components overheating.
a0003830
Fig. 5: Recommended orientation in the event of extreme heating
3.2.4 Inlet and outlet runs
If possible, install the sensor before fittings such as valves, T-pieces, elbows, etc. Z Compliance with
the following requirements for the inlet and outlet runs is necessary in order to ensure measuring
accuracy.
• Inlet run ≥5 x DN
•Outletrun≥2 x DN
a0003861
Fig. 6: Inlet and outlet runs
A
A
12
✘
✔
³5xDN ³2xDN

Installation Dosimag
10 Endress+Hauser
3.2.5 Vibrations
Secure and fix the piping if vibration is severe.
Information on the permitted resistance to vibration and shock can be found on Page 33.
a0003831
Fig. 7: Measures to prevent vibration of the measuring device
3.2.6 Installation
In accordance with the information indicated when ordering, the sensor is delivered with or
without ready-mounted process connections. Ready-mounted process connections are fixed to the
sensor with 4 hexagonal-headed bolts.
"Caution!
Depending on the application and length of the pipe, it may be necessary to support or additionally
secure the sensor.
Seals
When mounting the process connections, make sure that the seals in question are dry, clean,
undamaged and correctly centered.
"Caution!
• The screws must be firmly tightened. The process connection forms a metallic connection with
the sensor which ensures defined pressure is applied to the seal.
• Depending on the application, the seals should be replaced periodically particularly if molded seals
(aseptic version) are used!
The intervals between replacing the seals depends on the frequency of the cleaning cycles and on
the fluid and cleaning temperatures.
Replacement seals can be ordered as accessories →Page 28.
Cleaning with pigs
If pigs are used for cleaning, it is essential to take the inside diameters of the measuring tube and
process connection into account. All the dimensions and lengths of the sensor are provided on
Page 36 ff.