Endress+Hauser Memocheck Sim CYP03D User manual

Products Solutions Services
Operating Instructions
Memocheck Sim CYP03D
Testing tool for analysis measuring points
0
BA00481C/07/EN/18.18
71416644
2018-09-30

Declaration of Conformity Memocheck Sim CYP03D
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Declaration of Conformity

Memocheck Sim CYP03D Table of contents
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Table of contents
1 About this document ........... 4
1.1 Warnings ........................... 4
1.2 Symbols used ........................ 4
2 Basic safety instructions ....... 5
2.1 Requirements for personnel ........... 5
2.2 Designated use ...................... 5
2.3 Occupational safety .................. 5
2.4 Operational safety ................... 6
2.5 Product safety ....................... 6
3 Device description .............. 9
3.1 Measuring system .................... 9
3.2 Simulation values ................... 10
4 Incoming acceptance and
product identification ......... 11
4.1 Incoming acceptance ................ 11
4.2 Product identification ................ 11
4.3 Certificates and approvals ............ 12
5 Electrical connection .......... 13
5.1 Connection in hazardous areas ........ 13
5.2 Connecting the simulator ............ 13
6 Operation options ............. 14
6.1 Overview .......................... 14
6.2 Structure and function of the operating
menu ............................. 16
7 Commissioning ................ 18
7.1 Switching on the measuring device .... 18
7.2 Setting the operating language ........ 18
7.3 Quick Setup ........................ 18
8 Operation ...................... 20
8.1 Configuring the measuring device ..... 20
8.2 Extended functions .................. 23
9 Diagnosis ...................... 43
10 Maintenance .................. 43
10.1 Cleaning ........................... 43
10.2 Battery replacement ................. 43
10.3 Calibration and qualification .......... 43
11 Repair .......................... 44
11.1 Spare parts ........................ 44
11.2 Return ............................ 44
11.3 Disposal ........................... 44
12 Accessories .................... 45
12.1 Memosens data cable ................ 45
12.2 Storage case ....................... 45
13 Technical data ................. 46
13.1 Environment ....................... 46
13.2 Mechanical construction ............. 47
Index ................................. 49

About this document Memocheck Sim CYP03D
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1 About this document
1.1 Warnings
Structure of information Meaning
LDANGER
Causes (/consequences)
If necessary, Consequences of non-
compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation will result in a fatal or serious injury.
LWARNING
Causes (/consequences)
If necessary, Consequences of non-
compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation can result in a fatal or serious injury.
LCAUTION
Causes (/consequences)
If necessary, Consequences of non-
compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or more serious injuries.
NOTICE
Cause/situation
If necessary, Consequences of non-
compliance (if applicable)
‣Action/note
This symbol alerts you to situations which may result in damage to property.
1.2 Symbols used
Symbol Meaning
Additional information, tips
Permitted or recommended
Not permitted or not recommended
Reference to device documentation
Reference to page
Reference to graphic
 Result of a step

Memocheck Sim CYP03D Basic safety instructions
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2 Basic safety instructions
2.1 Requirements for personnel
• Installation, commissioning, operation and maintenance of the measuring system may be
carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to carry out the specified
activities.
• The electrical connection may be performed only by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions and
must follow the instructions contained therein.
• Faults at the measuring point may only be rectified by authorized and specially trained
personnel.
Repairs not described in the Operating Instructions provided must be carried out only
directly at the manufacturer's site or by the service organization.
2.2 Designated use
Memocheck Sim CYP03D is a test tool for analysis measuring points. It enables the simulation
of user-definable measured values and errors of all sensors incorporating
Memosenstechnology.
The main areas of application are:
• Chemicals and process engineering
• Food, pharmaceutical industry and biotechnology
• Water and wastewater treatment
• Hazardous areas
Use of the device for any purpose other than that described, poses a threat to the safety of
people and of the entire measuring system and is therefore not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.
2.3 Occupational safety
As the user, you are responsible for complying with the following safety conditions:
• Installation guidelines
• Local standards and regulations
• Regulations for explosion protection
Electromagnetic compatibility
• The product has been tested for electromagnetic compatibility in accordance with the
applicable European standards for industrial applications.
• The electromagnetic compatibility indicated applies only to a product that has been
connected in accordance with these Operating Instructions.

Basic safety instructions Memocheck Sim CYP03D
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2.4 Operational safety
Before commissioning the entire measuring point:
1. Verify that all connections are correct.
2. Ensure that electrical cables and hose connections are undamaged.
3. Do not operate damaged products, and protect them against unintentional operation.
4. Label damaged products as defective.
During operation:
‣If faults cannot be rectified:
products must be taken out of service and protected against unintentional operation.
2.5 Product safety
2.5.1 State of the art
The product is designed to meet state-of-the-art safety requirements, has been tested, and
left the factory in a condition in which it is safe to operate. The relevant regulations and
European standards have been observed.
2.5.2 Safety instructions for electrical equipment in hazardous areas
The Memosens inductive sensor cable connection system consists of:
• Memocheck Sim (Memosens technology) CYP03D
• Measuring cable CYK10
Memosens is approved for measuring applications in explosive atmospheres in accordance
with:
• IECEx design approval, IECEx BVS 12.0007
• ATEX design approval BVS 12 ATEX E 008 with amendments
The EC Declaration of Conformity is an integral part of these Operating Instructions.
The Memocheck Sim CYP03D is powered by three alkaline batteries with a total nominal
voltage of 4.5 V.
‣Use only the following battery types!
Type
Manufacturer Energizer
Type EN91
Designation LR6 (IEC)
Ubattery, nominal 1.5 V
Chemical composition Zinc/manganese dioxide (Zn / MnO2)
‣Do not open the Memocheck Sim CYP03D in hazardous areas.

Memocheck Sim CYP03D Basic safety instructions
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‣Before commissioning the Memocheck Sim CYP03D, make sure that the battery
compartment is closed securely with a screw.
‣The maximum permissible cable length is 100 m (330 ft).
‣Pay attention to the requirements for electrical installations in explosive atmospheres
(EN/IEC 60079-14).
‣The conductive protective coating on the device is part of the Ex-related safety concept.
Make sure that there is no damage >4 cm2 to the protective coating.
Hazardous area versions of digital sensors and simulators incorporating Memosens
technology are indicated by a red-orange ring on the plug-in head.
IECEx
Connecting the approved digital Memocheck Sim CYP03D sensor simulator to the IECEx-
certified, intrinsically safe sensor output circuit of the Liquiline M CM42 (IECEx TUR
11.0007X) transmitter or alternatively to an IECEx-certified, intrinsically safe Memosens
sensor output:
Use only the following IECEx-certified measuring cables:
– CYK10-G*** (IECEx BVS 11.0052X)
– or a Memosens measuring cable that has IECEx certification and is identical in terms of
design, appliance technology and function.
‣The electrical connection must be made according to the wiring diagram.
‣The transmitter's Memosens input must support the following maximum values. In
particular, the effective inner inductance and the capacitance of the approved, intrinsically
safe sensor output may not exceed these values:
1. Entity Parameters 1) 2. Entity Parameters 1)
U0 = 5.1 V U0 = 5.04 V
I0 = 130 mA I0 = 80 mA
P0 = 166 mW (linear output curve) P0 = 112 mW (trapezoid output curve)
Ci = 15 μF Ci = 14.1 μF
Li = 95 μΗ Li = 237.2 μΗ
1) Ex-relevant electrical connection parameters
ATEX
Connecting the approved digital Memocheck Sim CYP03D sensor simulator to the ATEX-
certified, intrinsically safe sensor output circuit of the Liquiline M CM42 transmitter or
alternatively to an ATEX-certified, intrinsically safe Memosens sensor output:
Use only the following ATEX-certified measuring cables:
– CYK10-G*** (BVS 04 ATEX E 121 X incl. amendments)
– or a Memosens measuring cable that has ATEX certification and is identical in terms of
design, appliance technology and function.
‣The electrical connection must be made according to the wiring diagram.

Basic safety instructions Memocheck Sim CYP03D
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‣The transmitter's Memosens input must support the following maximum values. In
particular, the effective inner inductance and the capacitance of the approved, intrinsically
safe sensor output may not exceed these values:
1. Entity Parameters 1) 2. Entity Parameters 1)
U0 = 5.1 V U0 = 5.04 V
I0 = 130 mA I0 = 80 mA
P0 = 166 mW (linear output curve) P0 = 112 mW (trapezoid output curve)
Ci = 15 μF Ci = 14.1 μF
Li = 95 μΗ Li = 237.2 μΗ
1) Ex-relevant electrical connection parameters
Temperature classes
Simulator Ambient temperature range TaTemperature class
Memocheck Sim CYP03D-**+** -20 to +50 ˚C (-4 to 122 ˚F) T4
If the ambient temperatures shown above are not exceeded no invalid temperatures for the
particular temperature class will occur at the simulator.
CSA
‣Pay attention to the documentation and control drawings for the transmitter.
2.5.3 IT security
We only provide a warranty if the device is installed and used as described in the Operating
Instructions. The device is equipped with security mechanisms to protect it against any
inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.

Memocheck Sim CYP03D Device description
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3 Device description
3.1 Measuring system
Sensor simulation in a complete measuring system consists of:
• Memocheck Sim CYP03D
• Transmitter with Memosens technology, e.g. Liquiline M CM42 or Liquiline CM44x
• CYK10 Memosens data cable
1
2
3
A0025995
 1 Measuring system with Memocheck Sim CYP03D
1 Liquiline CM44x transmitter
2 CYK10 Memosens data cable
3 Memocheck Sim CYP03D

Device description Memocheck Sim CYP03D
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3.2 Simulation values
With the Memocheck Sim CYP03D you can simulate the following data:
• Simulation values
– Main values
– Raw values
– Temperature
• Parameter
– pH glass (pH glass)
– pH glass, SIL sensor (pH glass SIL)
– pH ISFET (pH Isfet)
– ORP (ORP)
– pH + ORP combined sensor (pH + ORP)
– Conductivity conductive (Cond c)
– conductivity, conductive, 4-pin (Cond c 4-pol)
– conductivity, inductiveCond i)
– oxygen, amperometric (Oxygen (amp.))
– Oxygen, optical, Memosens (Oxygen (opt.Memo.))
– Oxygen, optical, fixed cable (Oxy. (opt.fixed))
– Chlorine (Chlorine)
– TurbidityTurbidity)
– Nitrate (Nitrate)
– SAC (SAC)
• The main simulation values can be selected as required within the context of the sensor
specification values
• Repeated ramp with any increment
• Error, e. g. glass breakage, alarm and warning
• Calibration values
You can freely configure all the values so that they match your process. The data listed above
are displayed on the transmitters.

Memocheck Sim CYP03D Incoming acceptance and product identification
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4 Incoming acceptance and product identification
4.1 Incoming acceptance
1. Verify that the packaging is undamaged.
 Notify the supplier of any damage to the packaging.
Keep the damaged packaging until the issue has been resolved.
2. Verify that the contents are undamaged.
 Notify the supplier of any damage to the delivery contents.
Keep the damaged goods until the issue has been resolved.
3. Check that the delivery is complete and nothing is missing.
 Compare the shipping documents with your order.
4. Pack the product for storage and transportation in such a way that it is protected
against impact and moisture.
 The original packaging offers the best protection.
Make sure to comply with the permitted ambient conditions.
If you have any questions, please contact your supplier or your local Sales Center.
4.2 Product identification
4.2.1 Nameplate
The nameplate provides you with the following information on your device:
• Manufacturer identification
• Order code
• Extended order code
• Serial number
• Ambient and process conditions
• Input and output values
• Safety information and warnings
‣Compare the information on the nameplate with the order.
4.2.2 Product page
www.endress.com/cyp03d
4.2.3 Interpreting the order code
The order code and serial number of your product can be found in the following locations:
• On the nameplate
• In the delivery papers
Obtaining information on the product
1. Go to www.endress.com.
2. Call up the site search (magnifying glass).

Incoming acceptance and product identification Memocheck Sim CYP03D
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3. Enter a valid serial number.
4. Search.
 The product structure is displayed in a popup window.
5. Click on the product image in the popup window.
 A new window (Device Viewer) opens. All of the information relating to your
device is displayed in this window as well as the product documentation.
4.2.4 Manufacturer address
Endress+Hauser Conducta GmbH+Co. KG
Dieselstraße 24
D-70839 Gerlingen
4.2.5 Scope of delivery
Memocheck Sim CYP03D
• Memocheck Sim CYP03D
• Operating Instructions
• 1 quality certificate as ordered
• Cable as per order (optional)
• Case to store CYP03D and cable (optional)
• Certificate of calibration (optional)
4.3 Certificates and approvals
4.3.1  mark
The product meets the requirements of the harmonized European standards. As such, it
complies with the legal specifications of the EU directives. The manufacturer confirms
successful testing of the product by affixing to it the  mark.
4.3.2 Ex approvals
Memocheck Sim CYP03D
• ATEX II 2G Ex ia IIC T4 Gb
• IECEx Ex ia IIC T4 Gb
• CSA IS NI Cl. I, Div. 1&2, Group A-D

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5 Electrical connection
5.1 Connection in hazardous areas
II 2G
II 1G II 3G
Ex ia
Zone 1
Zone 0 Zone 2
CYK10
CYP03D
not permitted
only with ATEX-
Approval
A0026198-EN
 2 Operation in hazardous areas
5.2 Connecting the simulator
The electrical connection of the sensor's to the transmitter is established using measuring
cable CYK10.
GN/YE
YE
GN
BN
WH
GND
+
–
Com A
Com B
GY
A0024019
 3 Measuring cable CYK10

Operation options Memocheck Sim CYP03D
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6 Operation options
6.1 Overview
6.1.1 Display
12
3
4
5
6
A0026099-EN
 4 Display (e.g. simulation mode)
1
2
3
4
5
6
Menu path and/or device designation
Battery status
Simulated parameter
Assignment of soft keys, e.g. menu
Assignment of soft keys, e.g.  and 
Sim. main value
6.1.2 Key functions
ENTER key
• Switches on the device (press for at least 3 seconds)
• Calls up menu when in simulation mode
• Saves (confirms) data entered
• Selects a menu option
• Switches off the device (press for at least 3 seconds)
 or  MINUS key or PLUS key
In setup mode, the MINUS and PLUS keys have the following
functions:
• Configuration of parameters and numerical values
• Navigation through menu
In simulation mode, the MINUS and PLUS keys have the following
functions:
"Run through" of sim. main values, with each values being changed by
the amount of the delta value
 and  Escape function
Press MINUS and PLUS key simultaneously
• Pressing for a short time: takes you up one level in the menu.
• Pressing for a longer time in the main menu: takes you directly to
the simulation mode.

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 and  Reset
Press MINUS and ENTER key simultaneously for longer
Saved setups remain intact.
 and  Factory settings
Press PLUS and ENTER key simultaneously for longer
• This resets the device to the factory settings.
• All the setups saved are deleted.

Operation options Memocheck Sim CYP03D
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6.2 Structure and function of the operating menu
6.2.1 Menu structure
pH glass
pH Isfet
ORP
Cond c
Oxygen (amp.)
Chlorine
pH glass SIL
Cond i
Oxy. (opt.fixed)
Turbidity
Nitrate
SAC
Language
Display
Setup
Illumination
Contrast
Simulation Parameter Memosens
Fixed cable
Sim. main value
Test values
Save setup
Load setup
Advanced Date
Time
Switch off auto.
Advanc. function
Calibration value
Error simulation
Ramp (continuous)
Diagnostics
Diagnostic list
Order code
Serial number
Software
Hardware
Reset
Factory settings
Switch off
pH + ORP
Cond c 4-pol
Oxygen (opt.Memo.)
Ramp (gradual)

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6.2.2 Operating concept
Example of changing values within a menu: defining the start value of a ramp
Maximum and minimum values are displayed in the editor. You can only configure values
within these limits.
1. Use the arrow keys to select the digit of the value that you want to change.
2. Press  to change the value.
 The digit flashes
-
3. Press  or  to increase or decrease the value.
4. Confirm entry with .
 The "Escape" function ( and  pressed simultaneously) is disabled here in order
to prevent incorrect entries.
-
5. Select the check mark (arrow key) and press .
 The edited value is accepted.
-

Commissioning Memocheck Sim CYP03D
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7 Commissioning
7.1 Switching on the measuring device
Switch on the device
‣Press and hold  for at least 3 seconds.
 This loads the last setup that was saved.
Switch off the device
‣Press and hold  for at least 3 seconds.
7.2 Setting the operating language
Configure language
Available languages (factory settings in bold)
• Deutsch
•English
• Français
• Español
• Italiano
1. Press key for Menu .
2. Language Select (using ).
3. Select language, e.g.English.
4. Confirm selection, answer the prompt that follows with .
 From now on, you will be guided through the menu in the language of your choice.
Pressing and takes you back to the main menu.
7.3 Quick Setup
Selecting a parameter and configuring test values
1. Under Setup/Simulation select the desired parameter, e. g.ORP (available parameters
→  10).
 Confirm entry with .
2. Under Setup/Simulation/Test values , enter the test values (→  21).
3. Press  and  simultaneously.
 You are in the simulation mode.

Memocheck Sim CYP03D Commissioning
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You can now simulate the selected parameter using the selected settings.
Once you connect the Memocheck Sim CYP03D to a Memosens transmitter, the
Memosens icon appears in the status line of the simulator. It indicates that the
simulator is communicating with the transmitter. The simulation symbol shown on the
transmitter display indicates that the transmitter is in simulation mode (→ Operating
Instructions of the transmitter).

Operation Memocheck Sim CYP03D
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8 Operation
8.1 Configuring the measuring device
8.1.1 Display behavior
Possible settings
• Illumination
• Contrast
Path: Menu/Display
‣Change the illumination or contrast setting for the display using  or .
 Confirm entry with  .
8.1.2 General settings
Path: Menu/Setup/Advanced
Function Configuration options
(factory settings in bold)
Info
Date
Year 09 to 99
10
‣Set current date.
Month 01 to 12
03
Day 01 to 31
28
Time
Hour 00 to 23
06
‣Set current time.
Minute 00 to 59
30
Second 00 to 59
21
Switch off auto. 5 to 100 min
20 min
‣Configure automatic switch-off.
 If the simulator is connected to a
transmitter, this function is deactivated.
In this case, the simulator does not switch
off automatically.