Endress+Hauser Micropilot M FMR230 User manual

BA218F/00/en/12.05
Nr. 52006317
Valid as of software version:
V 01.04.00 (amplifier)
V 01.04.00 (communication)
Operating Instructions
Micropilot M FMR230
Level-Radar
6

Brief operating instructions Micropilot M FMR 230 with HART/4...20 mA
2Endress + Hauser
Brief operating instructions
L00-FMR2xxxx-19-00-00-en-039
!Note!
This operating manual explains the installation and initial start-up for the level transmitter. All
functions that are required for a typical measuring task are taken into account here. In addition, the
Micropilot M provides many other functions that are not included in this operating manual, such as
optimising the measuring point and converting the measured values.
An overview of all device functions can be found on Page 92.
The operating manual BA 221F/00/en "Description of the instrument functions for Micropilot M"
provides an extensive description of all device functions, which can be found on the enclosed
CD-ROM.
E
+
-
+
E
+
-
F
L
D
E
E
E
-
… …
… …
KA 159F/00/a2/05.02
52006292
52006292
… …
Micropilot M - Brief operating instructions
- dome
ceiling
- horizontal
cyl.
- bypass
…
- unknown
- DC: <1.9
- DC: 1.9 … 4
- DC: 4 … 10
- DC: >10
- standard
- calm
surface
- add. agitator
…
input E
(see sketch)
input F
(see sketch)
only for
bypass +
stilling well
- ok
- too small
- too big
- unknown
- manual
displayed
(see sketch)
D and L are confirm
or specify
range
suggestion
000
measured value
Group
selection
00
basic setup
01
safety settings
0C
system
parameter
09
display
0E
envelope curve
04
linearisation
05
extended calibr.
06
output (HART, FF)
profibus param.(PA)
092
language
0A
diagnostics
0A0
present
error
002
tank shape
004
process
cond.
005
empty
calibr.
006
full
calibr.
007
pipe
diameter
008
dist./
meas value
051
check
distance
003
medium
cond.
052
range of
mapping
053
start
mapping
008
dist./
meas value
flange:
reference point
of measurement
- envel. curve
- incl. FAC
- incl. cust. map
- single curve
- cyclic
= 100: unlocked
100: locked≠
= 2457: unlocked
2457: locked≠
0E1
plot settings
0E2
recording
curve
0A1
previous
error
0A4
unlock
parameter
threaded connection:
reference point of
measurement
HART
PA, FF
}
}
Contrast: +or +

Micropilot M FMR 230 with HART/4...20 mA Table of contents
Endress + Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . . . . . . 4
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Notes on safety conventions and symbols . . . . . . . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 9
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9
3 Mounting . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 10
3.2 Incoming acceptance, transport, storage . . . . . . . . . 11
3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Installation instructions . . . . . . . . . . . . . . . . . . . . . 19
3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 28
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 31
4.3 Recommended connection . . . . . . . . . . . . . . . . . . 34
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 34
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 34
5 Operation . . . . . . . . . . . . . . . . . . . . . . 35
5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 35
5.2 Display and operating elements . . . . . . . . . . . . . . . 37
5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.4 Display and acknowledging error messages . . . . . . 43
5.5 HART communication . . . . . . . . . . . . . . . . . . . . . . 44
6 Commissioning. . . . . . . . . . . . . . . . . . 46
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.2 Switching on the measuring device . . . . . . . . . . . . 46
6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.4 Basic Setup with the VU 331 . . . . . . . . . . . . . . . . . 49
6.5 Basic Setup with the ToF Tool . . . . . . . . . . . . . . . . 61
7 Maintenance. . . . . . . . . . . . . . . . . . . . 66
8 Accessories. . . . . . . . . . . . . . . . . . . . . 67
9 Trouble-shooting . . . . . . . . . . . . . . . . 70
9.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . 70
9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 71
9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.4 Orientation of the Micropilot . . . . . . . . . . . . . . . . . 75
9.5 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
9.6 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.8 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.9 Contact addresses of Endress+Hauser . . . . . . . . . . . 84
10 Technical data . . . . . . . . . . . . . . . . . . . 85
10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 85
11 Appendix. . . . . . . . . . . . . . . . . . . . . . . 92
11.1 Operating menu HART (display modul), ToF Tool . 92
11.2 Description of functions . . . . . . . . . . . . . . . . . . . . . 94
11.3 Function and system design . . . . . . . . . . . . . . . . . . 95
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Safety instructions Micropilot M FMR 230 with HART/4...20 mA
4Endress + Hauser
1 Safety instructions
1.1 Designated use
The Micropilot M FMR 230 is a compact radar level transmitter for the continuous, contactless
measurement of liquids, pastes and sludge. The device can also be freely mounted outside closed
metal vessels because of its operating frequency of about 6 GHz and a maximum radiated pulsed
energy of 1mW (average power output 1 µW). Operation is completely harmless to humans and
animals.
1.2 Installation, commissioning and operation
The Micropilot M has been designed to operate safely in accordance with current technical, safety
and EU standards. If installed incorrectly or used for applications for which it is not intended,
however, it is possible that application-related dangers may arise, e.g. product overflow due to
incorrect installation or calibration. For this reason, the instrument must be installed, connected,
operated and maintained according to the instructions in this manual: personnel must be authorised
and suitably qualified. The manual must have been read and understood, and the instructions
followed. Modifications and repairs to the device are permissible only when they are expressly
approved in the manual.
1.3 Operational safety
1.3.1 Hazardous areas
Measuring systems for use in hazardous environments are accompanied by separate "Ex
documentation", which is an integral part of this Operating Manual. Strict compliance with the
installation instructions and ratings as stated in this supplementary documentation is mandatory.
• Ensure that all personnel are suitably qualified.
• Observe the specifications in the certificate as well as national and local standards and regulations.
1.3.2 FCC approval
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause
undesired operation.
"Caution!
Changes or modifications not expressly approved by the part responsible for
compliance could void the user’s authority to operate the equipment.

Micropilot M FMR 230 with HART/4...20 mA Safety instructions
Endress + Hauser 5
1.4 Notes on safety conventions and symbols
In order to highlight safety-relevant or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding symbol in the margin.
Safety conventions
#Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal
injury, a safety hazard or destruction of the instrument
"Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal
injury or incorrect functioning of the instrument
!Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect
operation or may lead to an instrument response which is not planned
Explosion protection
0Device certified for use in explosion hazardous area
If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous
area
-Explosion hazardous area
Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring
entering areas with the designation “explosion hazardous areas” must conform with the stated type
of protection.
.Safe area (non-explosion hazardous area)
Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in
safe areas still require a certificate if their outputs run into explosion hazardous areas
Electrical symbols
%Direct voltage
A terminal to which or from which a direct current or voltage may be applied or supplied
&Alternating voltage
A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or
supplied
)Grounded terminal
A grounded terminal, which as far as the operator is concerned, is already grounded by means of an
earth grounding system
*Protective grounding (earth) terminal
A terminal which must be connected to earth ground prior to making any other connection to the
equipment
+Equipotential connection (earth bonding)
A connection made to the plant grounding system which may be of type e.g. neutral star or
equipotential line according to national or company practice
Temperature resistance of the connection cables
States, that the connection cables must be resistant to a temperature of at least 85 °C.
t >85°C

Identification Micropilot M FMR 230 with HART/4...20 mA
6Endress + Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplate
The following technical data are given on the instrument nameplate:
L00-FMR2xxxx-18-00-00-en-001
Fig. 1: Information on the nameplate of the Micropilot M (example)
2.1.2 Ordering structure
Ordering structure Micropilot M FMR 230
10 Approval:
A Non-hazardous area
F Non-hazardous area, WHG
1 ATEX II 1/2 G EEx ia IIC T6, IECEx Zone 0/1
2 ATEX II 1/2 G EEx ia IIC T6, XA, IECEx Zone 0/1
Note safety instruction (XA) (electrostatic charging)!
3 ATEX II 1/2 G EEx em [ia] IIC T6, IECEx Zone 0/1
4 ATEX II 1/2 G EEx d [ia] IIC T6, IECEx Zone 0/1
6 ATEX II 1/2 G EEx ia IIC T6, WHG, IECEx Zone 0/1
7 ATEX II 1/2 G EEx ia IIC T6, WHG, XA, IECEx Zone 0/1
Note safety instruction (XA) (electrostatic charging)!
8 ATEX II 1/2 G EEx em [ia] IIC T6, WHG, IECEx Zone 0/1
G ATEX II 3 G EEx nA II T6
H ATEX II 1/2G EEx ia IIC T6, ATEX II 3D
S FM IS - Cl.I Div.1 Gr. A-D
T FM XP - Cl.I Div.1 Group A-D
N CSA General Purpose
U CSA IS - Cl.I Div.1 Group A-D
V CSA XP - Cl.I Div.1 Group A-D
K TIIS EEx ia IIC T4
L TIIS EEx d [ia] IIC T4
M TIIS EEx d [ia] IIC T1
W AUS Ex ib IIC T6
Y Special version
FMR 230- Product designation (part 1)

Micropilot M FMR 230 with HART/4...20 mA Identification
Endress + Hauser 7
Ordering structure Micropilot M FMR 230 (continued)
20 Antenna:
1 w/o horn, for pipe installation
280mm/3"
3 100mm/4"
4 150mm/6"
5 200mm/8"
6 250mm/10"
30 Antenna seal; Temperature:
V FKM Viton; -40°C…200°C/-40°F…392°F, conductive media max 150°C/302°F
E EPDM; -40°C…150°C/-40°F…302°F
K Kalrez; -20°C…200°C/-4°F…392°F, conductive media max 150°C/302°F
L Graphit; -60°C…280°C/-76°F…536°F
M Graphit; -60°C…400°C/-76°F…752°F
H Enamel; PTFE -40°C…200°C/-40°F…392°F
Y Special version
40 Process connection:
CMJ DN80 PN16 B1, 316L flange EN1092-1 (DIN2527 C)
CNJ DN80 PN40 B1, 316L flange EN1092-1 (DIN2527 C)
CQJ DN100 PN16 B1, 316L flange EN1092-1 (DIN2527 C)
CQ5 DN100 PN10/16, AlloyC4>316Ti flange EN1092-1 (DIN2527 C)
CRJ DN100 PN40 B1, 316L flange EN1092-1 (DIN2527 C)
CWJ DN150 PN16 B1, 316L flange EN1092-1 (DIN2527 C)
CW5 DN150 PN10/16, AlloyC4>316Ti flange EN1092-1 (DIN2527)
EWT DN150 PN16, Enamel>steel flange EN1092-1 (DIN2527)
CXJ DN200 PN16 B1, 316L flange EN1092-1 (DIN2527 C)
EXT DN200 PN16, Enamel>steel flange EN1092-1 (DIN2527)
C6J DN250 PN16 B1, 316L flange EN1092-1 (DIN2527 C)
C65 DN200 PN16, AlloyC4>316Ti flange EN1092-1 (DIN2527)
ALJ 3" 150lbs RF, 316/316L flange ANSI B16.5
AMJ 3" 300lbs RF, 316/316L flange ANSI B16.5
APJ 4" 150lbs RF, 316/316L flange ANSI B16.5
AQJ 4" 300lbs RF, 316/316L flange ANSI B16.5
AVJ 6" 150lbs RF, 316/316L flange ANSI B16.5
AV5 6" 150lbs, AlloyC4>316Ti flange ANSI B16.5
AVT 6" 150lbs, Enamel>steel flange ANSI B16.5
A3J 8" 150lbs RF, 316/316L flange ANSI B16.5
A35 8" 150lbs, AlloyC4>316Ti flange ANSI B16.5
A3T 8" 150lbs, Enamel>steel flange ANSI B16.5
A5J 10" 150lbs RF, 316/316L flange ANSI B16.5
A55 10" 150lbs, AlloyC4>316Ti flange ANSI B16.5
KA2 10K 80A RF, 316Ti flange JIS B2220
KH2 10K 100A RF, 316Ti flange JIS B2220
KV2 10K 150A RF, 316Ti flange JIS B2220
KD2 10K 200A RF, 316Ti flange JIS B2220
K52 10K 250A RF, 316Ti flange JIS B2220
TL2 Tri-Clamp ISO2852 DN70-76.1 (3"), 316Ti
YY9 Special version
FMR 230- Product designation (part 2)

Identification Micropilot M FMR 230 with HART/4...20 mA
8Endress + Hauser
Ordering structure Micropilot M FMR 230 (continued)
50 Output; Operation:
A 4-20mA HART; 4-line display VU331, envelope curve display on site
SIL2, IEC61508/IEC61511-1
B 4-20mA HART; w/o display, via communication
SIL2, IEC61508/IEC61511-1
K 4-20mA HART; Prepared for FHX40, remote display (Accessory)
SIL2, IEC61508/IEC61511-1
C PROFIBUS PA; 4-line display VU331, envelope curve display on site
D PROFIBUS PA; w/o display, via communication
L PROFIBUS PA; Prepared for FHX40, remote display (Accessory)
E FOUNDATION Fieldbus; 4-line display VU331, envelope curve display on site
F FOUNDATION Fieldbus; w/o display, via communication
M FOUNDATION Fieldbus; Prepared for FHX40, remote display (Accessory)
Y Special version
60 Housing:
A F12 Alu, coated IP65 NEMA4X
B F23 316L IP65 NEMA4X
C T12 Alu, coated IP65 NEMA4X, separate conn. compartment
D T12 Alu, coated IP65 NEMA4X+OVP, separate conn. compartment,
OVP=overvoltage protection
YSpecialversion
70 Cable entry:
2 Gland M20 (EEx d > thread M20)
3ThreadG1/2
4 Thread NPT1/2
5PlugM12
6 Plug 7/8"
9 Special version
80 Additional option:
A Basic version
B EN10204-3.1B (316L wetted parts) inspection certificate
N EN10204-3.1B, NACE MR0175 (316L wetted parts) inspection certificate
S GL/ABS/NK marine certificate
Y Special version
FMR 230- Complete product designation

Micropilot M FMR 230 with HART/4...20 mA Identification
Endress + Hauser 9
2.2 Scope of delivery
"Caution!
It is essential to follow the instructions concerning the unpacking, transport and storage of
measuring instruments given in the chapter "Incoming acceptance, transport, storage" on Page 11!
The scope of delivery consists of:
• Assembled instrument
• 2 ToF Tool - FieldTool®Package CD-ROMs
– CD 1: ToF Tool - FieldTool®Program
Program including Device Descriptions (device drivers) for all Endress+Hauser devices wich are
operable using ToF Tool
– CD 2: ToF Tool - FieldTool®Documentation
Documentation for all Endress+Hauser devices wich are operable using ToF Tool)
• Accessories (→Chap. 8)
Accompanying documentation:
• Short manual (basic setup/troubleshooting): housed in the instrument
• Operating manual (this manual)
• Approval documentation: if this is not included in the operating manual.
!Note!
The operating manual "Description of Instrument Functions" you can be found on the enclosed CD-
ROM.
2.3 Certificates and approvals
CE mark, declaration of conformity
The device is designed to meet state-of-the-art safety requirements, has been tested and left the
factory in a condition in which it is safe to operate. The device complies with the applicable
standards and regulations as listed in the EC declaration of conformity and thus complies with the
statutory requirements of the EG directives. Endress+Hauser confirms the successful testing of the
device by affixing to it the CE mark.
2.4 Registered trademarks
KALREZ®, VITON®, TEFLON®
Registered trademark of the company, E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP®
Registered trademark of the company, Ladish & Co., Inc., Kenosha, USA
HART®
Registered trademark of HART Communication Foundation, Austin, USA
ToF®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany
PulseMaster®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany
PhaseMaster®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany

Mounting Micropilot M FMR 230 with HART/4...20 mA
10 Endress + Hauser
3Mounting
3.1 Quick installation guide
L00-FMR230xx-17-00-00-en-012
90°
90°
90°
90°
90°
90°
90°
90°
90°
90°
9
DN150
ANSI 6”
DN50
ANSI 2”
DN50
ANSI 2”
DN200…250
ANSI 8…10”
DN80…150
ANSI 3…6”
DN80…150
ANSI 3…6”
90°
90°
90°
90°
90°
90°
90°
1
1
2
2
#
mark at instrument flange
F12/F23 housing
T12 housing
mark at instrument flange
mark at instrument flange
Turn housing
Observe orientation when installing!
Installation in tank (free space):
Mark on process connector facing the nearest tank wall!
Installation in stilling well:
Mark on process connector pointed towards the slots or vent holes!
Installation in bypass:
Mark on process connector 90° offset from the tank connections!
The housing can be turned 350°
in order to simplify access to the
display and the terminal compartment
Allen key
4 mm