Endress+Hauser Proline Promag 50 User manual

Products Solutions Services
BA00046D/06/EN/16.15
71279854
Valid as of version
V 2.04.XX (device software)
Operating Instructions
Proline Promag 50
HART
Electromagnetic flowmeter
6

Promag 50
Endress+Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . . . . 4
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Notes on safety conventions and icons . . . . . . . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 8
2.3 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9
3 Installation . . . . . . . . . . . . . . . . . . . . . . .10
3.1 Incoming acceptance, transport and storage . . . 10
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . 12
3.3 Installation instructions . . . . . . . . . . . . . . . . . . . . 20
3.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . 46
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.1 Connecting the remote version . . . . . . . . . . . . . . 47
4.2 Connecting the measuring unit . . . . . . . . . . . . . . 53
4.3 Potential equalization . . . . . . . . . . . . . . . . . . . . . . 56
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 59
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . 60
5 Operation. . . . . . . . . . . . . . . . . . . . . . . . . 61
5.1 Display and operating elements . . . . . . . . . . . . . 61
5.2 Brief operating instructions on the
function matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5.3 Displaying error messages . . . . . . . . . . . . . . . . . . 64
5.4 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6 Commissioning. . . . . . . . . . . . . . . . . . . .73
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.2 Switching on the measuring device . . . . . . . . . . 73
6.3 Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.4 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6.5 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.6 Data storage device (HistoROM) . . . . . . . . . . . . . 77
7 Maintenance. . . . . . . . . . . . . . . . . . . . . .78
7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.2 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8 Accessories . . . . . . . . . . . . . . . . . . . . . . . 79
8.1 Device-specific accessories . . . . . . . . . . . . . . . . . . 79
8.2 Measuring principle-specific accessories . . . . . . 79
8.3 Communication-specific accessories . . . . . . . . . 80
8.4 Service-specific accessories . . . . . . . . . . . . . . . . . 81
9 Troubleshooting . . . . . . . . . . . . . . . . . . 82
9.1 Troubleshooting instructions . . . . . . . . . . . . . . . . 82
9.2 System error messages . . . . . . . . . . . . . . . . . . . . . 83
9.3 Process error messages . . . . . . . . . . . . . . . . . . . . . 85
9.4 Process errors without messages . . . . . . . . . . . . . 86
9.5 Response of outputs to errors . . . . . . . . . . . . . . . . 87
9.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.7 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
9.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
9.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
10 Technical data . . . . . . . . . . . . . . . . . . . . 99
10.1 Technical data at a glance . . . . . . . . . . . . . . . . . . . 99
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Safety instructions Promag 50
4Endress+Hauser
1 Safety instructions
1.1 Designated use
The measuring device described in this Operating Manual is to be used only for measuring
the flow rate of conductive fluids in closed pipes.
A minimum conductivity of 20 μS/cm is required for measuring demineralized water. Most
liquids can be measured as of a minimum conductivity of 5 μS/cm.
Examples:
• Acids, alkalis
• Drinking water, wastewater, sewage sludge
• Milk, beer, wine, mineral water, etc.
Resulting from incorrect use or from use other than that designated the operational safety
of the measuring devices can be suspended. The manufacturer accepts no liability for
damages being produced from this.
1.2 Installation, commissioning and operation
Please note the following:
• Installation, connection to the electricity supply, commissioning and maintenance of the
device must be carried out by trained, qualified specialists authorized to perform such work
by the facility's owner-operator. The specialist must have read and understood this
Operating Manual and must follow the instructions it contains.
• The device must be operated by persons authorized and trained by the facility's owner-
operator. Strict compliance with the instructions in the Operating Manual is mandatory.
• With regard to special fluids, including fluids used for cleaning, Endress+Hauser will be
happy to assist in clarifying the corrosion-resistant properties of wetted materials.
However, minor changes in temperature, concentration or in the degree of contamination
in the process may result in variations in corrosion resistance. For this reason,
Endress+Hauser does not accept any responsibility with regard to the corrosion resistance
of wetted materials in a specific application.
The user is responsible for the choice of suitable wetted materials in the process.
• If welding work is performed on the piping system, do not ground the welding appliance
through the Promag flowmeter.
• The installer must ensure that the measuring system is correctly wired in accordance with
the wiring diagrams. The transmitter must be grounded apart from when special
protective measures are taken (e.g. galvanically isolated SELV or PELV power supply)
• Invariably, local regulations governing the opening and repair of electrical devices apply.
1.3 Operational safety
Please note the following:
• Measuring systems for use in hazardous environments are accompanied by separate Ex
documentation, which is an integral part of this Operating Manual. Strict compliance with
the installation instructions and ratings as stated in this supplementary documentation is
mandatory. The symbol on the front of this Ex documentation indicates the approval and
the certification body (e.g. 0Europe, 2USA, 1Canada).
• The measuring device complies with the general safety requirements in accordance with
EN 61010-1, the EMC requirements of IEC/EN 61326 and NAMUR Recommendations
NE 21 and NE 43.
• Depending on the application, the seals of the process connections of the Promag H sensor
require periodic replacement.

Promag 50 Safety instructions
Endress+Hauser 5
• When hot fluid passes through the measuring tube, the surface temperature of the
housing increases. In the case of the sensor, in particular, users should expect
temperatures that can be close to the fluid temperature. If the temperature of the fluid is
high, implement sufficient measures to prevent burning or scalding.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser distributor will supply you with current information and updates to these
Operating Instructions.
1.4 Return
The measuring device must be returned if repairs or a factory calibration are required, or if
the wrong measuring device has been ordered or delivered. According to legal regulations,
Endress+Hauser, as an ISO-certified company, is required to follow certain procedures when
handling returned products that are in contact with medium.
To ensure swift, safe and professional device returns, please read the return procedures and
conditions on the Endress+Hauser website at www.services.endress.com/return-material
1.5 Notes on safety conventions and icons
The devices are designed to meet state-of-the-art safety requirements, have been tested,
and left the factory in a condition in which they are safe to operate. The devices comply with
the applicable standards and regulations in accordance with EN 61010-1 "Safety
requirements for electrical equipment for measurement, control and laboratory use".
The devices can, however, be a source of danger if used incorrectly or for anything other than
the designated use. Consequently, always pay particular attention to the safety instructions
indicated in this Operating Manual by the following icons:
#Warning!
"Warning" indicates an action or procedure which, if not performed correctly, can result in
injury or a safety hazard. Comply strictly with the instructions and proceed with care.
"Caution!
"Caution" indicates an action or procedure which, if not performed correctly, can result in
incorrect operation or destruction of the device. Comply strictly with the instructions.
!Note!
"Note" indicates an action or procedure which, if not performed correctly, can have an indirect
effect on operation or trigger an unexpected response on the part of the device.

Identification Promag 50
6Endress+Hauser
2 Identification
2.1 Device designation
The flow measuring system consists of the following components:
• Promag 50 transmitter
• Promag D/E/H/L/P/W sensor
In the compact version, the transmitter and sensor form a single mechanical unit; in the
remote version they are installed separately.
2.1.1 Nameplate of the transmitter
A0005412
Fig. 1: Nameplate specifications for the "Promag 50" transmitter (example)
1 Ordering code/serial number: See the specifications on the order confirmation for the meanings of the individual letters and
digits.
2 Power supply, frequency, power consumption
3 Additional information:
EPD/MSÜ: with Empty Pipe Detection
ECC: with electrode cleaning
4 Outputs available:
I-OUT (HART): with current output (HART)
f-OUT (HART): with frequency output
STATUS-IN: with status input (power supply)
5 Reserved for information on special products
6 Observe device documentation
7 Reserved for additional information on device version (approvals, certificates)
8 Permitted ambient temperature range
9 Degree of protection
Promag 50
-20°C (-4°F) <Tamb<+60°C (+140°F)
IP67 / NEMA/Type 4XOrder Code:
Ser.No.:
TAG No.:
50PXX-XXXXXXXXXXXX
12345678901
ABCDEFGHJKLMNPQRST
20-55VAC/16-62VDC
50-60Hz
I-OUT (HART), f-OUT
15VA/W
i
EPD / MSÜ
STATUS-IN
2
3
4
5
9
8
1
N12895
ECC
6
7

Promag 50 Identification
Endress+Hauser 7
2.1.2 Nameplate of the sensor
A0004374
Fig. 2: Nameplate specifications for the "Promag" sensor (example)
1 Ordering code/serial number: See the specifications on the order confirmation for the meanings of the individual letters and
digits.
2 Calibration factor with zero point
3 Nominal diameter / Pressure rating
4 Fluid temperature range
5 Materials: lining/measuring electrodes
6 Reserved for information on special products
7 Permitted ambient temperature range
8 Observe device documentation
9 Reserved for additional information on device version (approvals, certificates)
10 Calibration tolerance
11 Additional information (examples):
– EPD/MSÜ: with Empty Pipe Detection electrode
– R/B: with reference electrode
12 Degree of protection
13 Flow direction
-20°C (-4°F)<Tamb<+60°C (+140°F) NEMA/Type4X
50PXX-XXXXXXXXXXXX
1.0000/0000
–10 ...150°C/+14 ...300°F°C °F
PFA
12345678901 RY
ABCDEFGHJKLMNPQRST
DN100 DIN EN PN40/ pnom =PS= 40bar
EPD/MSÜ, R/B
TM:
Order Code:
Materials:
K-factor:
Ser.No.:
TAG No.:
PROMAG P
1
2
3
7
13
12
1.4435/316L Electrodes:
0.2% CAL
4
5
6
10
11
i
9
8
IP67
2007
N12895

Identification Promag 50
8Endress+Hauser
2.1.3 Nameplate, connections
A0000963
Fig. 3: Nameplate specifications for transmitter (example)
1 Serial number
2 Possible configuration of current output
3 Possible configuration of relay contacts
4 Terminal assignment, cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L– for DC
5 Signals present at inputs and outputs, possible configuration and terminal assignment (20 to 27),
see also "Electrical values of inputs/outputs"
6 Version of device software currently installed
7 Installed communication type, e.g.: HART, PROFIBUS PA, etc.
8 Information on current communication software (Device Revision and Device Description), e.g.:
Dev. 01 / DD 01 for HART
9 Date of installation
10 Current updates to data specified in points 6 to 9
2.2 Certificates and approvals
The devices are designed to meet state-of-the-art safety requirements in accordance with
sound engineering practice. They have been tested and left the factory in a condition in
which they are safe to operate.
The devices comply with the applicable standards and regulations in accordance with EN
61010-1 "Safety requirements for electrical equipment for measurement, control and
laboratory use" and with the EMC requirements of IEC/EN 61326/A1.
The measuring system described in this Operating Manual is therefore in conformity with
the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing
of the device by affixing to it the CE mark.
The measuring system meets the EMC requirements of the "Australian Communications and
Media Authority (ACMA)".
Communication:
Drivers:
Device SW:
IDxxxx (HEX)
XX.XX.XX (WEA)
XXXXXXXXXX
Date: DD.MMM.YYYY
Ex-works/ab-Werk/réglages usine
26(+) /27(-)
NC:
Versorgung /
Tension d'alimentation
Observer manueld'instruction
See operating manual
Betriebsanleitung beachten
Active: 0/4...20mA, RL max.=700 Ohm
Passive: 4...20mA, max. 30VDC
Passive: 30VDC, 250mA
Active: 24VDC/25mA (max. 250mA/20ms)
Passive: 30VDC, 250mA
(HART:RL.min.=250 OHM)
fmax=1kHz
3...30VDC, Ri =5kOhm
f-OUT
I-OUT(HART)
12345678912Ser.No.:
Supply/
24(+) /25(-)
22(+) /23(-)
20(+) /21(-)
N/L-
PE
A:
NO:
P:
L1/L+
12
319475-00XX
A
P
active
passive
normally open contact
normallyclosed contact
X
STATUS-OUT
STATUS-INX
Update 1 Update 2
2
3
1
4
5
6
7
8
9
10

Promag 50 Identification
Endress+Hauser 9
2.3 Registered trademarks
KALREZ® and VITON®
Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP®
Registered trademark of Ladish & Co., Inc., Kenosha, USA
HART®
Registered trademark of the HART Communication Foundation, Austin, USA
HistoROM™, S-DAT®, Field Xpert™, FieldCare®, Fieldcheck®, Applicator®
Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH

Installation Promag 50
10 Endress+Hauser
3Installation
3.1 Incoming acceptance, transport and storage
3.1.1 Incoming acceptance
On receipt of the goods, check the following:
• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply matches
your order.
3.1.2 Transport
The following instructions apply to unpacking and to transporting the device to its final
location:
• Transport the devices in the containers in which they are delivered.
• Do not remove the protective plates or caps on the process connections until you are ready
to install the device. This is particularly important in the case of sensors with PTFE linings.
Special notes on flanged devices
"Caution!
• The wooden covers mounted on the flanges from the factory protect the linings on the
flanges during storage and transportation. In case of Promag L they are additionally used
to hold the lap joint flanges in place. Do not remove these covers until immediately before
the device in the pipe.
• Do not lift flanged devices by the transmitter housing, or the connection housing in the
case of the remote version.
Transporting flanged devices DN
 300 (12")
Use webbing slings slung round the two process connections. Do not use chains, as they
could damage the housing.
#Warning!
Risk of injury if the measuring device slips. The center of gravity of the assembled measuring
device might be higher than the points around which the slings are slung.
At all times, therefore, make sure that the device does not unexpectedly turn around its axis
or slip.
a0004294
Fig. 4: Transporting sensors with DN  300 (12")