ENERAC 700 User manual

1
INSTRUCTION MANUAL
MANUAL de INSTRUCOES
INTEGRATED EMISSIONS SYSTEM
MODEL 700
MODEL 700MODEL 700
MODEL 700
ENERAC, INC
67 BOND ST.
WESTBURY,NY. 11590

2
(800) 695
(800) 695(800) 695
(800) 695-
--
-3637
36373637
3637
FAX (516) 997
FAX (516) 997FAX (516) 997
FAX (516) 997-
--
-2129
21292129
2129

3
Edition 2
Hardware >= F
Software 2.6+

4
TABLE OF CONTENTS
LIST OF ABBREVIATIONS ...................................................................................................... 5
OPTIONS....................................................................................................................................... 6
CHAPTER1
FUNDAMENTALS ....................................................................................................................... 9
CHAPTER 2
THE INSTRUMENT KEYBOARD .......................................................................................... 21
CHAPTER 3
BASIC INSTRUMENT OPERATION ..................................................................................... 23
CHAPTER 4
POWER REQUIREMENTS...................................................................................................... 25
CHAPTER 5
SAMPLE FLOW SAMPLE CONDITIONING SYSTEM ................................................. 27
CHAPTER 6
SENSORS .................................................................................................................................... 37
CHAPTER 7
ANALYZER SETUP .................................................................................................................. 44
CHAPTER 8
INTERNAL DATA STORAGE ................................................................................................ 47
CHAPTER 9
INTERNAL PRINTER .............................................................................................................. 49
CHAPTER 10
CALIBRATION .......................................................................................................................... 51
CHAPTER 11
COMMUNICATIONS ............................................................................................................... 57
CHAPTER 12
MAINTENANCE ........................................................................................................................ 64
APPENDIX A
MODEL 700 – SEM SERIES SPECIFICATIONS ................................................................. 68
APPENDIX B
FIRMWARE PROGRAMMING .............................................................................................. 72

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LIST OF ABBREVIATIONS
PARAMETERS
AIR Excess air
AMB TEMP Ambien (room) empera ure
CO Carbon monoxide (a oxic gas)
CO
2
Carbon dioxide – NDIR measuremen OR calcula ed from O
2
COMBUST Combus ible gases
DUTY Du y cycle, % of opera ing parame er
EFF Combus ion efficiency (for boilers and furnaces, does no apply
o engines)
FPS Fee per second (s ack gas veloci y)
HC Hydrocarbons (NDIR) measuremen - calibra ed o propane
N.A. Parame er no available (no sensor ins alled)
NO Ni ric oxide (a oxic gas)
NO
2
Ni rogen dioxide (a oxic gas)
NOX Oxides of ni rogen (a oxic mix ure of ni ric oxide and ni rogen
dioxide gases)
OXYGEN REF Oxygen reference basis for correc ion of oxic gas concen ra ion
SEM
TM
New ype of compliance level oxic gas sensors
SO
2
Sulfur dioxide (a oxic gas)
ST S ack empera ure
THERMAL EFF Engine hermal efficiency (hea loss me hod of calcula ion, no
he same as combus ion efficiency)
UNITS
PPM Par s (of pollu an ) per million (volume basis-dry)
MGM Milligrams (of pollu an ) per cubic me er
GBH Grams (of pollu an ) per (engine) brake horsepower-hour.
#/B Lbs. (of pollu an ) per million BTU (of fuel).
" Inches of wa er (draf measuremen ).
% Percen by volume dry basis
Analyzer is connec ed o charger/adap er
Uni opera ing on ba ery-remaining ba ery life indica ed by solid

6
OPTIONS- OPCOES
The ENERAC Model 700 is an ex remely versa ile emissions measuremen sys em
ha mee s prac ically all emissions requiremen s. I has been designed as a
modular sys em, permi ing he ins alla ion, in he field, of mos of he various
available op ions. This manual describes he comple e ins rumen s equipped wi h
all he op ions.
O ENERAC modelo 700 e um sis ema medidor de emissoes ex remamen e
versa ile que a ende a odos requisi os de emissão. O sis ema e modular que
permi e ins alação das variadas opções duran e operação. Es e manual descreve o
ins rumen os com suas opções.
S andard capabili ies include ambien and s ack empera ure measuremen s,
oxygen, carbon monoxide and draf measuremen s, over 100 in ernal s orage
buffers serial communica ions, and ex ensive help-screens. The varie y of available
op ions are separa ed in o hree ca egories:
O equipamen o s andard inclui medicoes de ambien e “s ack”, oxigenio, monoxide
de carbono e “draf ”, capacidade de armazenamen o de a e 100 medicoes.
Comunicação serial e menu de ajuda. As opções são separadas em rês ca egorias:
1. ANALYZER SENSORS – SENSORES de ANALISE
A. Ni ric oxide (NO) sensor - SEM ype elec rochemical sensor, wi h low
empera ure circui for elimina ion of zero drif s
Oxido Ni rico (NO) Sensor- - sensor ele ro- quimico com baixa circui o de
empera ure para eliminar ‘drif ’ em vol a do valor zero
B. Ni rogen dioxide (NO
2
) sensor - SEM ype elec rochemical sensor- sensor
ele ro- quimico
C. Sulfur dioxide (SO
2
) sensor - SEM ype elec rochemical sensor - sensor
ele ro- quimico
D. Hydrocarbons / Carbon dioxide / carbon monoxide sensor bench – NDIR
(infrared sensors) – sensored infra-vermelho
2. SAMPLE CONDITIONING SYSTEMS - SISTEMAS “SAMPLING”
CONDICIONADO
A. Inconel probe wi h la ex sample line and wa er rap
B. Inconel probe wi h Teflon or Vi on sample line (10 –100 f . long) and
hermoelec ric condenser

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C. Inconel probe wi h permea ion driver and Vi on sample line (10-100 f .
long).
3. ACCESSORY OPTIONS - OPCOES ACESSORIOS
A. In egra ed 2” fas graphic prin er – Rapida Impressora
B. Addi ional pump for dual range and purging capabili y – Bomba adicional
para dupla medicos e capacidade de “purging”
C. Heavy du y 6 “D” cell ba ery op ion – Ba erias amanho “D”
D. Cus om fuel programming op ion – Programacao de oleos cus omizados
E. Enercom Windows
TM
sof ware and Enerpalm sof ware – Programas sobre
Windows e programa Enerpalm
F. Blue oo h wireless communica ions – Comunicao sem fio Blue oo h

8

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CHAPTER 1
FUNDAMENTALS
The ENERAC Model 700 In egra ed Emissions Sys em is hand held s a e of he ar
analyzer designed o measure, record and ransmi remo ely combus ion
parame ers used for he following asks:
O ENERAC MODELO 700 e um sis ema por a il fei o para medir, graver and
ransmi parame ros de combus ao usado para as seguin es arefas:
A. To measure he oxide of ni rogen emissions from s a ionary combus ion
sources by means of high quali y proprie ary elec rochemical sensors (SEM)
in accordance wi h he EPA Provisional Reference Me hod (EMTIC CTM-
022, CTM-030, & CTM-034) for por able NOX analyzers. Medicao de
emissao de Oxido de Ni rogenio de acordo com com as definicoes da EPA
para medidores por a eis de NOX
B. To measure he emissions of carbon monoxide, sulfur dioxide and oxygen
sources from s a ionary and mobile combus ion sources by means of high-
quali y proprie ary elec rochemical sensors (SEM). Para medicoes de
monoxide de carbono de fixo ou movel fon es de combus ao a raves de al a
qualidade sensores ele ro-quimico.
C. To use NDIR echnology o measure simul aneously, gaseous hydrocarbons
as propane, carbon monoxide and carbon dioxide. The Model 700 Meets
EPA’s Reference Method 25B Appendix A 40CFR60 “Determination of
Total Gaseous Organic Concentration Using a Nondispersive Infrared
Analyzer”. O uso de tecnologia MDIR para medicao simultanea de gases
hydrocarbonatos como propeno, monoxide de carbono e dioxide de
carbono.. O modelo 700 atende ao método 25B da EPA- Appendix A
40CFR60.
D. To compu e he emission ra es in lbs/million BTU or lbs/hour (mass
emissions) for carbon monoxide, NOX and sulfur dioxide, and in ons/day for
carbon dioxide according o he EPA’s 40CFR75 regula ions for con inuous
emissions moni oring. Para calcular a emissao em libras/milhoes BTU ou
LIBRAS/HORAS para monoxide de carbono, NOX e dioxide de sulfuro, e
em oneladas/dia para dioxide de carbono de acordo com regulamen acao de
con inua sypervisao de emissao da EPA (40CFR75)

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E. To measure he s ack gas veloci y and volume ric flow ra e and emission ra es
according o he EPA Method 2, or Method 2C, Appendix A of 40CFR60.
Para medir a velocidade do gas e volume de corrente e emissoes de
acordo com regulamentos EPA…
F. To assis he opera or of a combus ion source wi h he ask of op imizing i s
performance and saving fuel. Para ajudar o operador de uma fon e de
combus ao com obje ivo de o imizar a combus ao para economia de fon es de
energia.
G. To be used as a managemen ool o assis he plan manager wi h keeping
records and con rolling cos s. A ser usado na adminis racao assim como
guaradr dados de cus so.

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The ENERAC Model 700 is he mos advanced ins rumen of i s ype. I uses he
la es proprie ary (SEM INSIDE
TM
) elec rochemical sensor echnology o measure
emissions. To mee he accuracy requiremen s of he EPA reference me hods, each
SEM sensor is available wi h ei her one of wo Precision Con rol Modules (PCMs),
whose func ion is o selec he measuremen range ( he ENERAC’s analy ical
range is divided in o low, mid and high ranges) ha is appropria e for a par icular
measuremen .
O ENERAC Modelo700 e o mais avancado ins rumen em sua ca egoria. Usa
sensors ele ro quimico ( SEMINSIDE ) para medir emissoes. Para a precisao
necesaria de acordo com a me odolgia definida pela EPA, cada sensor con em um
ou dois modulos (PCM) cuja funcao e para selecionar o dominio de sensibildade
(baixo, medio ou al o) de acordo coma medicao necessaria.
The ENERAC also uses he bes available condi ioning sys em echnology
(proprie ary ba ery opera ed hermoelec ric condenser, or permea ion drier
configura ion) for accura e ranspor of he sample gas o he ins rumen . I also
uses sophis ica ed elec ronics and programming design for increased accuracy and
flexibili y. I measures 3 empera ures and 6 differen s ack gases. I compu es
efficiency of combus ion as well as excess air and carbon dioxide. In addi ion, i
compu es emissions in five differen sys ems of uni s (PPM, milligrams/m
3
,
lbs/MMBTU, grams/brake horsepower-hour and lbs/hour). I s ores, prin s and
plo s da a. I communica es wi h a varie y of o her compu ers and PDAs loca ed
nearby Blue oo h
TM
echnology and also via i s RS-232 por , or remo ely by
elephone connec ion. I has a library of 15 fuels and a dedica ed “HELP” bu on
wi h diagnos ic and help messages. I can opera e ei her on i s in ernal
rechargeable ba eries, AC power, or from 4 or 6 “D” cell alkaline ba eries.
O ENERAC ambem em o melhor sis ema de exaus ao pra ranspor er o gas da
forma mais acurada para os sensors. Ele usa uma sofis icada ele ronica and
programas para aumen ar flexibilidade e precisao.O equipo mede 3 empera uras e
6 diferen es gases. Calcula eficiencia de combus ao assim como dioxide de carbon
e excessive ar. Tambem, calcula emissoes em 5 diferen es unidades (PPM,
milligrams/m
3
, lbs/MMBTU, grams/brake horsepower-hour and lbs/hour).
Armazena, imprime informacao e graficos. Tem capacidade de se comunicar com
uma variedade de compu adores e PDA localizados em sua cercania a raves de
pro ocolos BlueThou h e RS232, ou a raves de ligacao elefonica. Com em livraria
de 15 combus iveis e um bo ao de ajuda “Help” com diagnos icos e mensagens.
Pode operar com in ernas ba erias, curren al ernada ex ernas ou 6 ba erias
alkalinas amanho “D”.

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ENERAC has 25 years of experience in he manufac ure and marke ing of
combus ion and por able emission analyzers. The model 700 is based on his
experience, oge her wi h he la es innova ions in elec ronic and sensor
echnology. I also expresses our basic convic ion ha communica ions and
ar ificial in elligence are he basic ingredien s of he ins rumen of he fu ure.
O ENERAC em 25 anos de experiencia em producao e marke ing he combus ao
e analizadores de emissao por a eis.. O modlo 700 e baseado nes a acumulada
experiencia jun o com a ul imas novidades em ele ronica e ecnologia de sensors.
Inclui a nossa filosofia de ine ligencia ar ificial e comunicacao sao os ingredien s
basicos do fu ure.
The ins rumen opera es basically as follows:
O ins rumen opera da seguin e forma:
You inser he probe in he s ack of an opera ing combus ion source such as a
boiler, furnace or combus ion engine. A pump loca ed inside he ins rumen draws
a small sample of he s ack gas. The sample is condi ioned before en ering he
analyzer. A number of sensors analyze he con en s of he s ack gas and i s
empera ure and calcula e and display he resul s. In addi ion, an S ype pi o ube
measures he veloci y of he s ack gases. The resul s can also be prin ed, s ored or
sen remo ely o ano her compu er ei her using he Blue oo h op ion or using i s
in ernal modem and a elephone line. The source opera or makes he required
adjus men s based on he analysis of he s ack condi ions o op imize performance.
Voce coloca o “probe” den ro do “s ack” emu ma fon e de combus ao como
“boiler”, chamine, ou mo or d combus ao. A bomba in ernal do ins rumen puxa
um pequeno exemplar do gas. Os sensors analizam o con eudo,a empera urae
mos ra os resul ados. O ubo ipo S permi e medicao de velocidade dos gases. Os
resul ados pocdem ser impressos, ar,azenados or ransmi idos a ou ro compu ador
usando in ernas opcoes como Blu oo h, modem ou linha elefonica. A fon e do
operador fazer os ajus es mecessarios baseado na analise das condicoes do “s ack”
A. UNPACKING THE INSTRUMENT
Every ENERAC Model 700 includes as s andard equipmen :
Todo ENERAC modelo 700 inclui os seguin es equipamen os
• One Emissions Analyzer Model 700 (includes a roll of prin er hermal paper).
• Um ins rumen modelo 700 ( inclui rolo depapel para impressora)

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• One s ack probe ha includes he probe sample line and sample condi ioning
sys em, ei her a wa er rap or a hermoelec ric condenser or a permea ion drier.
• Um’probe” que inclui a linha usada para medicos, um “wa er rap” or
condensador ermoele rico.
• One 14" inconel probe ex ension and Has elloy X sin ered fil er.
• ???
• A ba ery charger / adap or
• Carregador de bac eria com adap ador
• One ex ra Has elloy X sin ered fil er and hree disposable fiber fil ers.
Um fil ro Has elloy X ex ra e res fil ros descar aveis
• One ins ruc ion manual.
• Um mabual de ins rucoes
• One Enercom
TM
for Windows
TM
CD-ROM and ins ruc ion manual.
Um CD com programa ENERCOM e manual do ins rumen .
B. ENERAC MODEL 700 STARTING INSTRUCTIONS
1. Remove he ins rumen from i s case and connec he hermo-elec ric cooler
and probe o he uni . Or, if you have a permea ion ype probe, connec he
permea ion ype probe o he ins rumen .
Remova o ins rumen da caixa e conec e o sys em de esfriamen o hermo-
ele rico e o “probe” a unidade. Caso voce enha o probe de “permea ion” ,
ligue ao equipamen o.

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2. Make sure he ins rumen is in a clean-air, room- empera ure environmen
and urn i on. If you have a problem wi h he display ini ializing, please
RESET he uni .
Verifique que o ins rumen es a em local de ar limpo e empera ure ambien al.
Ligue e caso haja problemas duran e a inicializacao use o bo ao RESET.
3. The ins rumen has six elec rochemical sensors, hree infrared sensors ( his
is an op ion) and hree empera ure sensors.
O INSTRUMENTO em 6 sensoresele ro-quimicos, 3 infra-vermelhos (opcional) e
3sensores de empera ure,
4. IF YOU HAVE THE PERMEATION DRIER probe, you mus wai a few
minu es un il he GREEN LED ligh which is moun ed on he back of he
probe urns on.
Caso voce enha um probe que incui uam secadora, voce e obrigado a esperar
a;guns minu es a e que a luz verde acenda. Aluz es a mon ada a ras de “probe”
5. IF YOU HAVE THE INFRARED OPTION, you mus press ENTER o begin
an au ozero coun down. Once he las line of he display s a es AUTOZERO
COMPLETE, you are ready o use he ins rumen for your measuremen s.
Caso haja sensor infra vermelho voce em que pressionar o bo ao “ENTER” para
comecar o processo de “au ozero”. Quando o sis ema indica o inal da operacao
“AUTOZERO COMPLETE”, o equipamen o es a preparado para fazer medicos.
6. IF YOU DON’T HAVE THE INFRARED OPTION, you can bypass an
ini ial au ozero by pressing he DISPLAY DATA bu on. However i is
recommended ha you firs zero he ins rumen before beginning your es s.
To au ozero he analyzer, firs press he ZERO SPAN bu on, and hen press
ENTER . The display will au oma ically swi ch o he DATA DISPLAY
mode and he las line will execu e a coun down. A he end of he
coun down you are ready o use he ins rumen .
Caso nah opcao de sensors infra vemelho o usuario pode evi ar o procedimen o
de”au ozero” pressionando o bo al “DISPLAY DATA”. Recomandamos que
sempre no inicio dos es es o ususario face “au ozero”. Para calibrar o ins rumen
primeiro pressione o bo ao “ZERO SPAN’ e depois pressione “ENTER”. O
moni or au oma icamen e modifica para o modo operacional de mos rar
informacaoe a ul ima linha mos ra a con agem regressive. No final da con agem o
equipemen o es a pron o a fazer medicos.
7. If a he end of he coun down he display shows an error message for a
par icular sensor, con ac he fac ory. The ins rumen will measure correc ly
all sensors ha do no show an error message.
Caso no final da con agem o moni or mos ra mensagens de erros para um sensor
em par icular , con a e nossos es abelecimen o. Caso nao haja mensagens de erros
o equipemen o es a probn o para medicos.

15
8. The LOW RANGE mode is he s andard se ing. In LOW RANGE mode,
maximum concen ra ions are ypically 2000 PPM for CO & NO, and 1000
PPM for NO
2
& SO
2
. If any of hese parame ers read OVER on he display,
you mus wi hdraw he probe from he s ack immedia ely o preven sensor
sa ura ion.
A medicao no dominio baixo e o mais comum. Nes e dominio as concen racoes
sao de 2000 PPM pra CO e NO. e 1000 PPMpara NO2 E SO2. Caso apareca a
palavra ‘OVER” no moni or ha necessiadade de re irar imedia amen e o “probe”
para prevenir sa uracao do sensor.
DUAL RANGE OPTION
OPCAO DE DUPLO DOMINIO
9. If you suspec HIGH concen ra ions of gases in your s ack, or if you read
OVER in he LOW RANGE, press he PUMP bu on o swi ch he
ins rumen o i s HIGH RANGE mode (This is an op ion).
Caso suspei e de concen racoes de gases al as, ou o moni or mos ra a
palavra “OVER”, PRESSIONE O BOTAO “PUMP” que causa a
mudanca prar o dominio al o

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D. IMPORTANT ADVICE
IMPORTANTE CONSELHO
Mos s ack gases are ho , full of mois ure, corrosive and laden wi h soo par icles.
A maior par e dos gases sao quen es, cheios de humidade,corrosives.
To make sure ha your ins rumen will give you a long ime of rouble-free
performance, please observe he following recommenda ions.
Para que o ins rumen de um longo period de rabalho con inuo, por favor siga as
seguin es recomendacoes
1. Follow he ins ruc ions in your manual. – Siga as ins rucoes do manual
2. Never use he ins rumen wi hou he fiber fil er loca ed inline wi h he
hermoelec ric cooler or inside he permea ion-drier probe. Opera ing he
ins rumen wi hou he fil er will damage he pump and sensors. (This is a
cos ly replacemen !)
Numca use o ins rumen sem o fil ro de fibras locvlizado jun o do
esfriador ermo-ele rico ou den ro do secador. Uso do equipamen o sem
os fil ros criara danos na bomba e sensors.
3. Preven mois ure from en ering he analyzer. If he elec rochemical
sensors ge we hey will no work un il hey can dry ou . If he NDIR
bench ge s we i will no read properly, and af erward, i may no
au ozero successfully. Once dried, ypically overnigh , he
elec rochemical sensors will usually recover. However, he NDIR op ics
will probably require cleaning, a he fac ory.
Preven e en rada de humidade no equipamen o. Caso os sensors fiquem
humidados nao poderam operara a e serem secados. Caso o NDIR fique
molhado nao podera fazer lei ura adequada e ampouco fazer o
“au ozero”. Seco, normalmen e duran e a noi e, os sensors ele ro
quimicos serecuperarao pore, o NDIR op ico necessi ara limpesa em
nosso esr abelecimen os.
4. Do no expose he probe ip o open flame.
Numca faca con a o do “probe” com fofgo.
5. Do no res he s ack probe’s hose on a ho boiler surface.
Numca deixe o “probe” em cima de superficies quen es.
6. Allow he probe ip o cool off and he ins rumen aspira e air before
packing he probe.
Permi a que o “probe” esfrie e que o equipamen e aspire ar an es he
guarda-lo.

17
7. Always be sure o use single span gas mix ures preferably wi h balance
ni rogen when calibra ing he sensors. Never use CO/NO or CO/SO
2
span
gas blends!
Sempre use uma mis ura de gasaes, de preferencia com Ni rogenio duran e
calibracao de sensors. Numca use mis uras com CO/NO ou CO/NO2
Every ENERAC sold has s ored in i s memory informa ion regarding
manufac uring and sensor da es, as well as produc iden ifica ion, serial
number of uni , version and original cus omer.

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D. AUTOZERO ERROES & BASIC TROUBLESHOOTING
AUTOZERO ERRORS
Channel Possible Causes Resolution
(Elec rochemical sensors)
CO
NO
NO2
SO2
O2
Sensor has been recen ly
exposed o gas and has
no re urned o zero.
Wai 10 minu es, moni or
sensor vol age, and re-zero.
Ba ery was dead, sensor
has des abilized.
Charge ba ery, wai 24
hours for sensor o
s abilize, and re-zero.
Sensor cell is dead. Call for a replacemen .
S ack Tempera ure
Thermocouple is no
connec ed
Check elec rical
connec ions running o he
probe
Thermocouple is ho Probe ip should be cool
S ack Draf Probe no connec ed Draf vol age will be high.
Connec probe and re-zero
or ignore draf readings.
Fil ers are dir y Draf vol age will be low.
Check fil ers
Hose is kinked, possibly
in ernally
Draf vol age will be zero.
Check for suc ion a end of
probe.
Infrared CO-CO2-HC 00 No response from
infrared sys em
Au ozero period mus be a
leas 40 seconds. Zero he
ins rumen again.
(VELOCITY OPTION)
Veloci y probe is no
connec ed
Infrared CO-CO2-HC XX Infrared sys em is
repor ing error code XX
Infrared sys em may need
main enance.
Combus ibles Sensor is dead Call for a replacemen .
Veloci y Veloci y probe is no
connec ed
Check probe and
connec ions.

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TROUBLESHOOTING
Symptoms Possible Causes Resolution
Analyzer will no urn
on. (Screen is off)
Ba ery is dead. Plug in he charger.
Analyzer should urn on.
Ba ery is no charging. Check charger and jack.
Check charger swi ch inside
analyzer, nex o paper roll.
In ernal ini ializa ion
problem.
Rese he analyzer.
Analyzer urns on bu
screen is blue or faded.
In ernal ini ializa ion
problem.
Rese he analyzer.
Analyzer is
overhea ing.
Unplug charger.
Check fan.
Turn on & off o reini ialize.

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