ENERCORP Mr. Heater 1000ID Assembly instructions

OPERATING INSTRUCTIONS AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: Read
and follow all instructions. Place instructions in
a safe place for future reference. Do not allow
anyone who has not read these instructions to
assemble, light, adjust or operate the heater.
MODEL
MODEL
1000ID, 2000ID
3000ID
1000ID, 2000ID
3000ID, 4000ID
06/11 #50120 Rev.AENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 800-251-0001
INDIRECT FIRED
PORTABLE HEATER
HEATSTAR
BY ENERCO
MR. HEATER
If the information in this manual is not followed exactly, afire or explosion
may result causing property damage, personal injury or loss of life.
WARNING:
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
— Service must be performed by a qualified service agency.
This is a vented portable heater. It uses air (oxygen) from the area in which it is used. Adequate
combustion air and ventilation must be provided. Refer to page 5.

2
ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual
WARNING:
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MA-
TERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE
AWAY FROM THE HEATER AS RECOMMENDED BY THE
INSTRUCTIONS NEVER USE THE HEATER IN SPACES
WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE
COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE,
SOLVENTS, PAINT THINNER, DUST PARTICLES OR UN-
KNOWN CHEMICALS.
WARNING:
COMBUSTION BY-PRODUCTS PRODUCED WHEN US-
ING THIS PRODUCT CONTAIN CARBON MONOXIDE,
A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA
TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER
REPRODUCTIVE HARM).
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND
INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN
RESULT IN DEATH, SERIOUS BODILY INJURY AND
PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE,
EXPLOSION, BURN, ASPHYXIATION, CARBON MONOX-
IDE POISONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW
THE INSTRUCTIONS SHOULD USE OR SERVICE THIS
HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION
SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC.
CONTACT THE MANUFACTURER.
WARNING:
NOT FOR HOME OR RECREATIONAL VEHICLE USE
WARNING:
YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS,
SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU
OPERATE THIS HEATER.
The State of California requires the following warning:
CONTENTS
WARNINGS.................................................................................. 2
SPECIFICATIONS........................................................................... 3
OPERATION ................................................................................. 4
SAFETY DEVICES.......................................................................... 4
MAINTENANCE............................................................................ 5
VENTILATION............................................................................... 5
TROUBLESHOOTING .................................................................... 6
WIRING DIAGRAMS..................................................................... 7
PARTS LIST.............................................................................11-16
WARNING:
READ THE INSTRUCTIONS GIVEN IN THIS
MANUAL BEFORE USING THE APPLIANCE.
•DO NOT USE GASOLINE, NAPHTHA OR VOLATILE
FUELS.
•THE ELECTRICAL SYSTEM TO WHICH THE APPLIANCE
IS CONNECTED MUST COMPLY WITH ALL SAFETY
REGULATIONS IN FORCE. A RESIDUAL CURRENT
CIRCUIT BREAKER MUST BE PROVIDED ON THE MAIN
DISTRIBUTION BOARD.
•UNPLUG THE HEATER BEFORE ATTEMPTING ANY
SERVICE OR MAINTENANCE.
•ALWAYS CHECK THE POWER SUPPLY CABLE BEFORE
USE. IT MUST NOT BE BENT, CRUSHED, OR ANYWAY
DAMAGED.
•THE POWER SUPPLY CABLE MUST BE REPLACED ONLY
BY QUALIFIED PERSONNEL.
•ONLY USE AN ORIGINAL H07RN-F POWER CABLE
WITH WATERPROOF PLUG.
•DO NOT TOUCH THE EXHAUST GAS OUTLET. DANGER
OF BURNS!

3Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Indirect Fired Portable Heater
TECHNICAL SPECIFICATIONS MH 1000ID
HS 1000ID
MH 2000ID
HS 2000ID
MH 3000ID
HS 3000ID HS 4000ID
Heat input [kBTU/h] 110 205 300 400
Air flow [cfm] 880 1,530 2,500 2,760
Fuel Type Diesel/Kerosene/#1-2 Fuel Oil
Heat output [kBTU/h] 91.9 174.9 254.4 335.6
Fuel consumption [gal/h] 0.80 1.48 2.28 2.82
[lb/h] 5.53 10.35 15.07 20.07
Power supply
Phase 1 1 1 1
Voltage [V] 120 120 120 120
Frequency [Hz] 60 60 60 60
Electric consumption [W] 520 785 1.240 1.440
[A] 5.76 8.30 11.40 13.20
Nozzle [USgal/h] 0.60-80° S 1.00-45° W 1.20-45° W 1.50-45° W
Pump pressure [psi] 167 P1: 137 P1: 160 P1: 203
P2: 239 P2: 350 P2: 348
Max static pressure [in WC] 0.5 0.5 0.5 0.5
Recommended max. temp. in the air
duct [°F] 250 250 250 250
Adjustment of combustion air flap [in] a=0.32 ---
N° - A=1.02 A=1.50 B=1.14
Flue diameter [in] 5.9 5.9 5.9 5.9
Compulsory flue draft [in WC] 0.05 0.05 0.05 0.05
Tank capacity [gal] 10.8 17.2 27.7 35.7
Dimensions, L x W x H [in] 49.3x20.0x30.5 56.5x23.2x37.60 68.5x27.6x37.7 66.3x27.6x45.6
Net Weight [lb] 94 176 264 330
IMPORTANT
Before using the heater, read and understand all instructions and
follow them carefully. The manufacturer is not responsible for
damages to goods or persons due to improper use of units.
GENERAL RECOMMENDATIONS
This indirect-red heater runs on diesel fuel. Those with direct
combustion send hot air and the combustion products into
the room, while those with indirect combustion are fitted
with a flue to take the fumes away through the chimney.
Always follow local ordinances and codes when using this
heater:
• Read and follow this owner’s manual before using the
heater.
• Use only in places free of ammable vapors or high dust
content.
• Never use heater in immediate proximity of ammable
materials (the minimum distance must be 6 ft.).
• Make sure re ghting equipment is readily available.
• Make sure sufcient fresh outside air is provided according
to the heater requirements. Direct combustion heaters
should only be used in well vented areas in order to avoid
carbon monoxide poisoning.
• The heater is installed near a chimney to take away the
fumes (see “Ventilation” on page 5) and connected to an
electrical switchboard.
• When the heater is connected to a ue pipe, the ue pipe
shall terminate in a vertical section at least two feet long
and sufficient draft shall be created to assure safe and
proper operation of the heater.
• Never block air inlet (rear) or air outlet (front).
• In case of very low temperatures add kerosene to the
heating oil.
• Make sure heater is always under surveillance and keep
children and animals away from it;
• Before starting the heater always check free rotation of
ventilator fan.
• Indirect red units only can be connected to air ducts to
distribute warm air, with respect to the max. static pressure
declared (see “TECHNICAL SPECIFICATION” sheet).
• Unplug heater when not in use.

4
ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual
Models X Y Z
ID1000 .079 in .118 in .256 in
ID2000 .158 in .098 in .158 in
ID3000 .158 in .098 in .158 in
ID4000 .158 in .098 in .158 in
• Floors and ceilings must be made of reproof materials in
the room where the heater is operated.
• The air inlet and outlet must never be blocked for any
reason.
• Install the heater on a at, level oor in a steady postion.
• It is forbidden to connect direct-red heaters to air ducts.
WARNING
• DO NOT USE GASOLINE, NAPHTHA OR VOLATILE FUELS.
• STOP HEATER BEFORE ADDING FUELS.
• ALWAYS FILL OUTDOORS AWAY FROM OPEN FLAME
• DO NOT USE EXTERNAL FUEL SOURCE.
• DO NOT OPERATE HEATER WHERE FLAMMABLE LIQUIDS
OR VAPORS MAY BE PRESENT.
• DO NOT START HEATER WHEN CHAMBER IS HOT
• DO NOT START HEATER WHEN EXCESS FUEL HAS ACCUMU-
LATED IN THE CHAMBER.
• DO NOT PLACE COOKING UTENSILS ON TOP OF THE
HEATER.
• PLUG ELECTRICAL CORD INTO A PROPERLY GROUNDED
THREE-PRONG RECEPTACLE.
The heater can only work automatically when a control device,
such as for example a thermostat or a timer, is connected to the
heater. Connection to the heater is made by removing the socket
cover(4) and inserting the thermostat plug.
To start the machine you must:
•If connected to the thermostat, turn the switch to (ON + );
•If not connected to the thermostat, turn the switch to (ON).
When unit is started for the first time or is started after the oil
tank has been totally emptied, the flow of oil to the burner may
be impaired by air in the circuit. In this case the control box will
cut out the heater and it might be necessary to renew the starting
procedure once or twice by depressing the reset button (1).
Should the heater not start, check that oil tank
is full and depress reset button (1).
Should the heater still not work, please refer to chapter
“OBSERVED FAULTS, CAUSES AND REMEDIES”.
STOPPING THE HEATER
Set main switch (3) on “0” position or turn thermostat or other
control device on lowest setting.
The flame goes out and the fan continues to work for approx.
90sec. cooling the combustion chamber.
SAFETY DEVICES
The unit is fitted with an electronic flame control box. In case of
malfunction this box will cut in and stop the heater, at the same
time the pilot lamp in the control box reset button (1) will light up.
Heaters are also equipped with an overheat thermostat safety
cutout which will stop the heater in case of overheating. This
thermostat will reset automatically but you will have to depress
button (1) on control box before being able to restart the heater.
TRANSPORT
WARNING
• Before making any attempt to restart heater nd and elimi-
nate reason of overheating.
Before heater is moved it must be stopped and unplugged. Before
moving the heater wait till it has totally cooled off and make sure
oil tank cap is securely fixed.
1 4
O N
O N
0
3 2 5
1 RESET BUTTON WITH CONTROL LAMP
2 CONTROL LAMP
3 MAIN SWITCH
4 ROOM THERMOSTAT PLUG
5 POWER CORD
OPERATION
Before any attempt of starting the heater is made, check that
your electrical supply conforms to the data on the model plate.
Control Board
Gap of Electrodes
Clearances
The following minimum safety clearances from materials or objects
in the surroundings of the heater must be ensured:
Sides 2.5 ft. Air Inlet 2.5 ft.
Top 6 ft. Air outlet 12 ft.
X
Z
Y

5Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Indirect Fired Portable Heater
5
4
A
3
2
D
C
1
B
The hot air heaters with wheels must be wheeled. The suspended
version which has no wheels must be transported with adequate
machinery.
MAINTENANCE
Preventive and regular maintenance will ensure a long trouble free
life to your heater.
WARNING
• Never service heater while it is plugged in, operating or hot.
Severe burns or electrical shock can occur.
Every 50 hours of operation: disassemble filter and wash with
clean oil, remove upper body parts and clean inside and ventilator
with compressed air, check correct attachment of H.T. connectors
to the electrodes and check H.T. cables, remove burner assembly,
clean and check electrode settings, adjust according to scheme
“GAP OF ELECTRODES”.
Flue Connections Diagram
VENTILATION
A
6
2
D
C
1
B
5
E
Description
A) Minimal 39”
B) Minimal 39”
C) The shortest
D) The same or bigger than the smokes outlet diameter of
heater
E) Minimal 1m
1) Anti-wind device provided with the heater
2) Horizontal crossing with minimal upside angle pitch of 5°
3) Chimney 8” x 8” of minimal inside measure
4) Chimney anti-explosion ap door
5) External seating wall
6) Chimney ending H shape
N.B. Above recommendation indicative only. Have your
installation checked by local authority.
6 “

6
ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual
TROUBLESHOOTING
YDEMERESUACTLUAFDEVRESBO
• Check mains
• Check proper positioning and functioning of
• switch
• Check fuse
• Wrong setting of room thermostat or other
• control
• Check correct setting of heater control.
• If thermostat, make sure selected temperature
• is higher than room temperature
• Thermostat or other control defective • Replace control device
• rotom lacirtcele ecalpeR •evitcefed rotom lacirtcelE
• Electrical motor bearings defective • Replace electrical motor bearings
• Burned out c resnednoc ecalpeR •resnedno
• Check connection of H.T. Ieads to electrodes
• and transformer
• Check electrodes setting (see scheme
• “REGULATION OF ELECTRODES”)
• Check electrodes for cleanliness
• Replace H.T. transformer
• Flame control box defective • Replace control box
• Photocell llecotohp ecalper ro naelC •evitcefed
• Check state of motor-pump plastic coupling
• Check fuel line system including fuel filter for
• possible leaks
• Clean or replace oil nozzle
• Check electrical connection
• Check thermostat LI
• Clean or replace solenoid
• Make sure air inlet and outlet are free
• Check setting of combustion air flap
• Clean burner disc
palf ria noitsubmoc fo gnittes kcehC •ria noitsubmoc hcum ooT •
• Drain fuel in tank with clean fuel
• Clean oil filter
• Air l retlif leseid eht dna stcud eht no slaes eht kcehC •tiucric leuf ni skae
• Check pump pressure
• Clean or replace fuel nozzle
• Check pump pressure
• Replace nozzle
dione
los etelpmoc ro lioc dionelos ecalpeR •evitcefed dioneloS •pots ton seod retaeH •
If heater still not working properly, please revert to nearest authorized dealer.
• Not enough combustion air
• Fuel contaminated or contains water
• Not enough fuel at burner
• Too much fuel at burner
• Motor starts, heater emits smoke
• No electrical current
• Motor does not start, no ignition
• Electric ignitor defective
• Not enough or no fuel at all at burner
• Motor starts, no ignition or cuts out
• Solenoid defective

7Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Indirect Fired Portable Heater
WIRING DIAGRAM
1000ID SERIES MODELS
FUA FUSE 6,3 A
FUSIBLE 6,3 A
LI1 OVERHEAT THERMOSTAT
THERMOSTAT DE SURCHAUFFE
EV1 SOLENOID VALVE 1°
ELECTROVANNE 1°
FO PHOTOCELL
PHOTORESISTANCE
CO CONDENSER
CONDENSATEUR
MV FAN MOTOR
MOTEUR DU VENTILATOR
ST ELECTRIC PILOT LAMP
LAMPE TEMOIN D’ALIMENTATION
RV CONTROL
COMMUTATEUR
TA ROOM THERMOSTAT PLUG
PRISE THERMOSTAT D’AMBIACE
AP CONTROL BOX
COFFRET DE SECURITE
PA AIR PRESSURE CONTROL
PRESSOSTATS AIR
RF HEATED FILTER
FILTRE GASOIL R ECHAUFFE Optional only for metal tank

8
ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual
WIRING DIAGRAM
2000ID AND 3000ID SERIES MODELS
FU FUSE 20 A
FUSIBLE 20 A
IT TRANSFORMER H.V.
TRANSFORMATEUR H.T.
LI1 OVERHEAT THERMOSTAT
THERMOSTAT DE SURCHAUFFE
EV1 SOLENOID VALVE 1°
ELECTROVANNE 1°
FO PHOTOCELL
PHOTORESISTANCE
CO CONDENSER
CONDENSATEUR
MV FAN MOTOR
MOTEUR DU VENTILATOR
ST ELECTRIC PILOT LAMP
LAMPE TEMOIN D’ALIMENTATION
RV CONTROL
COMMUTATEUR
TA ROOM THERMOSTAT PLUG
PRISE THERMOSTAT D’AMBIACE
RE RELAY
RELAIS
AP CONTROL BOX
COFFRET DE SECURITE
RF HEATED FILTER
FILTRE GASOIL R ECHAUFF
PA AIR PRESSURE SWITCH
PRESSOSTATS AIR
FUA FUSE 6,3 A
FUSIBLE 6,3 A
Optional

9Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Indirect Fired Portable Heater
WIRING DIAGRAM
4000ID SERIES MODELS
FU FUSE 20 A
FUSIBLE 20 A
IT TRANSFORMER H.V.
TRANSFORMATEUR H.T.
LI1 OVERHEAT THERMOSTAT
THERMOSTAT DE SURCHAUFFE
EV1 SOLENOID VALVE 1°
ELECTROVANNE 1°
FO PHOTOCELL
PHOTORESISTANCE
CO CONDENSER
CONDENSATEUR
MV FAN MOTOR
MOTEUR DU VENTILATOR
ST ELECTRIC PILOT LAMP
LAMPE TEMOIN D’ALIMENTATION
RV CONTROL
COMMUTATEUR
TA ROOM THERMOSTAT PLUG
PRISE THERMOSTAT D’AMBIACE
RE RELAY
RELAIS
AP CONTROL BOX
COFFRET DE SECURITE
FUA FUSE 6,3 A
FUSIBLE 6,3 A
RF HEATED FILTER
FILTRE GASOIL R ECHAUFF
PA AIR PRESSURE SWITCH
PRESSOSTATS AIR
Optional
120V - 1~ - 60Hz

10

11

12

13

13A

13B

14

15

16

ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual
OPERATING INSTRUCTIONS AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: Read
and follow all instructions. Place instructions in
a safe place for future reference. Do not allow
anyone who has not read these instructions to
assemble, light, adjust or operate the heater.
MODEL
MODEL
1000ID, 2000ID
3000ID
1000ID, 2000ID
3000ID, 4000ID
HEATSTAR
BY ENERCO
MR. HEATER
ENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 800-251-0001
Mr. Heater is a registered trademark of Enerco Group, Inc.
© 2004, ENERCO GROUP, INC. All rights reserved
WARNING:
USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS
COULD CAUSE INJURY OR DEATH. REPLACEMENT PARTS ARE ONLY AVAILABLE
DIRECT FROM THE FACTORY AND MUST BE INSTALLED BY A QUALIFIED SERVICE
AGENCY.
PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any Mr. Heater/HeatStar local dealer
or direct from the factory
FOR INFORMATION REGARDING SERVICE
Please call Toll-Free 800-251-0001 • www.enerco-mrheater.com
Our of¯ce hours are 8:30 AM – 5:00 PM, EST, Monday through Friday.
Email to: [e-mail]
Please include the model number, date of purchase, and description of problem in all
communication.
LIMITED WARRANTY
The company warrants this product to be free from imperfections in material or workmanship,
under normal and proper use in accordance with instructions of The Company, for a period
of one year from the date of delivery to the buyer. The Company, at its option, will repair or
replace products returned by the buyer to the factory, transportation prepaid within said one
year period and found by the Company to have imperfections in material or workmanship.
If a part is damaged or missing, call our Technical Support Department at 800-251-0001.
Address any Warranty Claims to the Service Department, Enerco Group, Inc., 4560 W. 160TH
ST., Cleveland, Ohio 44135. Include your name, address and telephone number and include
details concerning the claim. Also, supply us with the purchase date and the name and address
of the dealer from whom you purchased our product.
The foregoing is the full extent of the responsibility of the Company. There are no other
warranties, express or implied. Speci¯cally there is no warranty of ¯tness for a particular
purpose and there is no warranty of merchantability. In no event shall the Company be liable for
delay caused by imperfections, for consequential damages, or for any charges of the expense
of any nature incurred without its written consent. The cost of repair or replacement shall be
the exclusive remedy for any breach of warranty. There is no warranty against infringement of
the like and no implied warranty arising from course of dealing or usage of trade. This warranty
will not apply to any product which has been repaired or altered outside of the factory in any
respect which in our judgment affects its condition or operation.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation or exclusion may not apply to you. This Warranty gives you speci¯c legal
rights, and you may have other rights which vary from state to state.
Enerco Group, Inc. reserves the right to make changes at any time, without notice or obligation,
in colors, speci¯cations, accessories, materials and models.
08/08 #50120