Energic Plus M-1001L User manual

IN CHARGE OF YOUR BATTERIES
www.energicplus.com
Original
operating
manual
06/2021 –
V01
OPERATING MANUAL
BATTERY REGENERATOR
M-1001L / M-1005G / M-1007F / M-101

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© 06-2021. Energic Plus is a trademark of TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved. No part of this publication may be
reproduced or communicated in any form or by any means, electronic or mechanical, including copying, recording or use in an information storage or
retrieval system, without prior and explicit permission of TVH Parts Holding NV. Printing errors reserved. Photographs and illustrations are included for
reference purposes only. Responsible editor: TVH Parts Holding NV, Brabantstraat 15, BE-8790 Waregem. TVH is a supplier of after-market spare parts and
accessories that are suitable for the maintenance and repair of OEM equipment. Photographs and illustrations are included for reference purposes only.

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www.tvh.com/regenerator_RV01
BG Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по – долу.
CS Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže.
DA Danish Du kan finde denne vejledning på dit sprog via nedenstående link.
DE German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link.
EL Greek Μπορείτε να βρείτε αυτό το εγχειρίδιο στη γλώσσα σα έσω του παρακάτω συνδέσου.
EN English You can find this manual in your language via below link.
ES Spanish Encontrarás este manual en su propio idioma a través del siguiente enlace.
ET Estonian Oma emakeelse juhendi leiate allolevalt lingilt.
FI Finnish Löydät tämän manuaalin omalla kielelläsi alla olevan linkin takaa.
FR French Vous trouverez ce manuel dans votre langue via le lien ci-dessous.
GA Irish Tá an lámhleabhar seo ar fáil i do theanga tríd an nasc thíos.
HR Croatian Ovaj prirucnik mozete pronaci na svom jeziku putem donjeg linka.
HU Hungarian Ez a kézikönyv az Ön nyelvén az alábbi link alatt található.
IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan.
IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua.
LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą.
LV Latvian Rokasgrāmatu latviešu valodā Jūs varat atrast izmantojot zemāk esošo saiti.
MT Maltese Tista’ssib dan il-manwal bil-lingwa tiegħek permezz tal-link ta’hawn taħt.
NL Dutch Je vindt deze handleiding in jouw taal via onderstaande link.
NO Norwegian Du finner denne håndboken på ditt språk via linken nedenfor.
PL Polish Niniejsza instrukcja obsługi dostępna jest wTwoim języku za pośrednictwem poniższego linku.
PT Portuguese Pode encontrar este manual no seu idioma através do link abaixo.
RO Romanian Puteţi găsi acest manual în limba dvs. prin link-ul de mai jos.
SK Slovak Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku.
SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave.
SV Swedish Du kan hitta denna manual på ditt språk via länken nedan.
TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz.

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Thank you for using our product. For your safety and to ensure a correct operation, we would like to
bring to your attention some aspects of this manual:
• This booklet supplies useful instructions for the correct operation and maintenance of the product.
It is therefore necessary to pay the utmost attention to all of the paragraphs that illustrate the most
simple and secure way to operate and use this product.
• This booklet must be considered an integral part of the machine and must be included with the
deed of sale.
• Neither this publication, nor part of it, can be reproduced without written authorisation on the part
of the manufacturer.
• All of the information reported herein is based on data available at the moment of printing; the
manufacturer reserves the right to carry out modifications to its own products at any moment,
without notice and without incurring in any sanction. It is therefore suggested to always check for
possible updates.
The person responsible for the use of the product must make sure that all of the safety rules in force in
the country of its use are applied, to guarantee that the equipment is used conform with the use for
which it is destined and to avoid any dangerous situation for the user.
The following warning signs are used in this manual to warn you for dangers and risks:
Informative, be careful.
Warning, can lead to injury and damage if instructions aren’t followed.
Danger, can lead to serious or fatal injury and serious damage if instructions aren’t
followed.

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The following conventions are used in this manual for REF 139TA1918, REF 139TA1917, REF 138TA6595:
6
1
5
4
2
3
1 Front
2 Right
3 Bottom
4 Back
5Left
6Top
The following conventions are used in this manual for REF 166TA4100:
6
3
2
1
5
4
1 Front
2 Right
3 Bottom
4 Back
5Left
6Top

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TABLE OF CONTENTS
1. INTRODUCTION...............................................................................................8
2. DESCRIPTION................................................................................................ 10
2.1. Technical data....................................................................................................................10
2.2. Main components of the product .......................................................................................14
2.3. Type plate..........................................................................................................................15
3. SAFETY INSTRUCTIONS.................................................................................. 16
3.1. Explanation of the safety decals ..........................................................................................16
3.2. General safety instructions..................................................................................................16
4. TRANSPORT AND STORAGE............................................................................ 18
5. ASSEMBLY .................................................................................................... 20
5.1. Packing list.........................................................................................................................20
6. COMMISSIONING........................................................................................... 21
6.1. How can I ground my device correctly? ...............................................................................21
6.2. What settings must be made before the device is put into operation? ..................................23
6.2.1. Date ..................................................................................................................................23
6.2.2. Time..................................................................................................................................23
6.2.3. Touch calibration ...............................................................................................................23
6.2.4. Screen lock ........................................................................................................................25
6.2.5. Bluetooth ..........................................................................................................................25
6.2.6. Backlight............................................................................................................................25
6.2.7. Language ..........................................................................................................................25
6.2.8. Firmware upgrade.............................................................................................................25
6.2.9. Temperature limit...............................................................................................................25
6.2.10. Use of the discharger..........................................................................................................25
6.2.11. Board version.....................................................................................................................25
6.2.12. Application version ............................................................................................................25
6.2.13. Firmware version................................................................................................................25
6.2.14. Serial number ....................................................................................................................26
6.3. How can I turn the device off?.............................................................................................26
7. OPERATION................................................................................................... 28
7.1. Safety instructions for operating the product.......................................................................28
7.2. Operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.2.1. Manual mode setting .........................................................................................................31
7.2.2. Program mode setting .......................................................................................................35
7.2.3. Automatic mode setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.2.4. Converting the process into a graph ...................................................................................40
7.2.5. Filter option .......................................................................................................................40
7.2.6. Log file...............................................................................................................................41

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8. MAINTENANCE.............................................................................................. 43
8.1. Safety instructions for the repair of the product ...................................................................43
8.2. Maintenance schedule .......................................................................................................43
8.3. Maintenance instructions ...................................................................................................43
9. TROUBLESHOOTING ...................................................................................... 45
10. FINAL DECOMMISSIONING AND DISPOSAL...................................................... 48
11. ANNEXES ...................................................................................................... 49
11.1. The emergency stop ..........................................................................................................49
11.2. Input breaker and electrical capacity according to output...................................................50
11.3. Spare parts list....................................................................................................................51
11.4. Useful accessories ..............................................................................................................55
11.5. Installing a BMS..................................................................................................................56
11.6. Connecting your discharger to your regenerator..................................................................58
11.7. PC Software .......................................................................................................................59
11.8. SD card/USB.......................................................................................................................70
11.9. Memory batteries only for M-1001L, M-1005G, M-1007F ......................................................70
11.10. Upgrading your device.......................................................................................................71
11.11. Medical and first-aid treatment...........................................................................................72
11.12. CE certificate......................................................................................................................74

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1. INTRODUCTION
This manual contains all the necessary information on operation of the Energic Plus battery
regenerator. The installation, comissioning and some of the maintenance operations should only be
carried out by professional technicians.
If you require this information and the maintenance steps, please contact your dealer.
Also included in this manual are a number of safety instructions to create a safe working environment.
The greater the age of a battery, the more the capacity of the lead-acid battery decreases through
a repeated charge and discharge cycle.This is primarily caused by the formation of crystallised
lead sulphate and deactivation during the discharge cycle. This may result in an increase in internal
resistance, a decrease in sulphate gravity and a decline in battery life. The REPLUS regenerator is a
battery regenerator that increases battery capacity and lifespan by dissolving and activating lead
sulphate using electrical methods, not chemical or battery dissolution methods.
The Energic Plus REPLUS battery regenerator is classified into several models according to the purpose
and capacity of the battery and REPLUS has models for capacities up to 3500 Ah.
The REPLUS has the advantage of being able to restore several batteries simultaneously.
Model Setting max voltage Setting max amperage
MCS M-1001I / REF 139TA1918 100 V 30 A
MCS M-1005G / REF 139TA1917 120 V 50 A
MCS M-1007F / REF 138TA6595 125 V 100 A
MCS M-101 / REF 166TA4100 30 V 30 A
Please read the manual thoroughly and observe the safety procedures before putting the unit into
operation. The operator and all persons who come into contact with the equipment should read it
carefully and regularly and have access to it at all times.
Keep this manual in a safe place for future reference.
Contact your dealer for any further questions or concerns you may have.
We hope you will enjoy working with your battery regenerator.
If you wish to use the battery regenerator in extreme conditions such as extreme heat,
extreme cold, extreme drought, etc. Please contact your dealer to discuss whether this
product is suitable for the activities you wish to undertake with the battery regenerator.
In the annexes of this template (see chapter 12.K) you can find a section on first aid. Please read
this chapter thoroughly before you start.
Not following this manual can lead to serious injuries or death.

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To protect against shock, have a competent electrician verify that the equipment is adequately
grounded and learn what terminals and parts are electrically hot.
This battery regenerator may be unsafe if adequate maintenance is neglected.Therefore,
adequate maintenance facilities, trained personnel and procedures should be provided.
Maintenance and inspection shall be performed in conformity with the following practices
1. A scheduled planned maintenance and inspection system should be followed
(see maintenance instructions in chapter 8).
2. Only qualified and authorised personnel shall be permitted to maintain, repair, adjust and
inspect the battery discharger.
3. Modifications and additions which affect capacity and safe operation shall not be
performed by the customer or user without the manufacturer’s prior written approval.
Capacity, operation and maintenance plates or decals shall be changed accordingly.
4. If modifications are made without the written approval of the manufacturer, the warranty
will no longer apply.
Any person in charge of putting the machine into operation, the operation itself or the
maintenance of the machine is urged to carefully read and observe the following instructions.
Make sure that the operators of this product are familiar with the safety instructions and follow
all the procedures. Neglecting these instructions can risk injury or death.
We guarantee a long period of trouble free operation if the unit is operated and maintained
correctly.

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2. DESCRIPTION
2.1. Technical data for 139TA1918
Always check the type plate for the correct information.
Type Regenerator
Input power AC 1P2W + PE 220 V, 50/60 Hz, 35 A max
Output DC 1.2 V ~ 100V, 0 ~ 30 A
Battery capacity 300 Ah
Transformer 7.5 kW
Suitable for non-sinusoidal current load with K-factor
not to exceed 13
Power (kW) 615
Frequency SP2
Software Yes
Possibility for data logging Yes
Total width (mm) 400
Total height (mm) 1330
Total length (mm) 610
Total weight (kg) 123.5
Minimum working temperature (°C) 0
Maximum working temperature (°C) 45
Centre of gravity is at the bottom
400 mm 610 mm 380 mm
990 mm
1330 mm
800 mm
80 mm