Energic Plus M-1001L User manual

IN CHARGE OF YOUR BATTERIES
www.energicplus.com
Original
operating
manual
06/2021 –
V01
OPERATING MANUAL
BATTERY REGENERATOR
M-1001L / M-1005G / M-1007F / M-101

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© 06-2021. Energic Plus is a trademark of TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved. No part of this publication may be
reproduced or communicated in any form or by any means, electronic or mechanical, including copying, recording or use in an information storage or
retrieval system, without prior and explicit permission of TVH Parts Holding NV. Printing errors reserved. Photographs and illustrations are included for
reference purposes only. Responsible editor: TVH Parts Holding NV, Brabantstraat 15, BE-8790 Waregem. TVH is a supplier of after-market spare parts and
accessories that are suitable for the maintenance and repair of OEM equipment. Photographs and illustrations are included for reference purposes only.

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www.tvh.com/regenerator_RV01
BG Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по – долу.
CS Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže.
DA Danish Du kan finde denne vejledning på dit sprog via nedenstående link.
DE German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link.
EL Greek Μπορείτε να βρείτε αυτό το εγχειρίδιο στη γλώσσα σα έσω του παρακάτω συνδέσου.
EN English You can find this manual in your language via below link.
ES Spanish Encontrarás este manual en su propio idioma a través del siguiente enlace.
ET Estonian Oma emakeelse juhendi leiate allolevalt lingilt.
FI Finnish Löydät tämän manuaalin omalla kielelläsi alla olevan linkin takaa.
FR French Vous trouverez ce manuel dans votre langue via le lien ci-dessous.
GA Irish Tá an lámhleabhar seo ar fáil i do theanga tríd an nasc thíos.
HR Croatian Ovaj prirucnik mozete pronaci na svom jeziku putem donjeg linka.
HU Hungarian Ez a kézikönyv az Ön nyelvén az alábbi link alatt található.
IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan.
IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua.
LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą.
LV Latvian Rokasgrāmatu latviešu valodā Jūs varat atrast izmantojot zemāk esošo saiti.
MT Maltese Tista’ssib dan il-manwal bil-lingwa tiegħek permezz tal-link ta’hawn taħt.
NL Dutch Je vindt deze handleiding in jouw taal via onderstaande link.
NO Norwegian Du finner denne håndboken på ditt språk via linken nedenfor.
PL Polish Niniejsza instrukcja obsługi dostępna jest wTwoim języku za pośrednictwem poniższego linku.
PT Portuguese Pode encontrar este manual no seu idioma através do link abaixo.
RO Romanian Puteţi găsi acest manual în limba dvs. prin link-ul de mai jos.
SK Slovak Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku.
SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave.
SV Swedish Du kan hitta denna manual på ditt språk via länken nedan.
TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz.

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Thank you for using our product. For your safety and to ensure a correct operation, we would like to
bring to your attention some aspects of this manual:
• This booklet supplies useful instructions for the correct operation and maintenance of the product.
It is therefore necessary to pay the utmost attention to all of the paragraphs that illustrate the most
simple and secure way to operate and use this product.
• This booklet must be considered an integral part of the machine and must be included with the
deed of sale.
• Neither this publication, nor part of it, can be reproduced without written authorisation on the part
of the manufacturer.
• All of the information reported herein is based on data available at the moment of printing; the
manufacturer reserves the right to carry out modifications to its own products at any moment,
without notice and without incurring in any sanction. It is therefore suggested to always check for
possible updates.
The person responsible for the use of the product must make sure that all of the safety rules in force in
the country of its use are applied, to guarantee that the equipment is used conform with the use for
which it is destined and to avoid any dangerous situation for the user.
The following warning signs are used in this manual to warn you for dangers and risks:
Informative, be careful.
Warning, can lead to injury and damage if instructions aren’t followed.
Danger, can lead to serious or fatal injury and serious damage if instructions aren’t
followed.

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The following conventions are used in this manual for REF 139TA1918, REF 139TA1917, REF 138TA6595:
6
1
5
4
2
3
1 Front
2 Right
3 Bottom
4 Back
5Left
6Top
The following conventions are used in this manual for REF 166TA4100:
6
3
2
1
5
4
1 Front
2 Right
3 Bottom
4 Back
5Left
6Top

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TABLE OF CONTENTS
1. INTRODUCTION...............................................................................................8
2. DESCRIPTION................................................................................................ 10
2.1. Technical data....................................................................................................................10
2.2. Main components of the product .......................................................................................14
2.3. Type plate..........................................................................................................................15
3. SAFETY INSTRUCTIONS.................................................................................. 16
3.1. Explanation of the safety decals ..........................................................................................16
3.2. General safety instructions..................................................................................................16
4. TRANSPORT AND STORAGE............................................................................ 18
5. ASSEMBLY .................................................................................................... 20
5.1. Packing list.........................................................................................................................20
6. COMMISSIONING........................................................................................... 21
6.1. How can I ground my device correctly? ...............................................................................21
6.2. What settings must be made before the device is put into operation? ..................................23
6.2.1. Date ..................................................................................................................................23
6.2.2. Time..................................................................................................................................23
6.2.3. Touch calibration ...............................................................................................................23
6.2.4. Screen lock ........................................................................................................................25
6.2.5. Bluetooth ..........................................................................................................................25
6.2.6. Backlight............................................................................................................................25
6.2.7. Language ..........................................................................................................................25
6.2.8. Firmware upgrade.............................................................................................................25
6.2.9. Temperature limit...............................................................................................................25
6.2.10. Use of the discharger..........................................................................................................25
6.2.11. Board version.....................................................................................................................25
6.2.12. Application version ............................................................................................................25
6.2.13. Firmware version................................................................................................................25
6.2.14. Serial number ....................................................................................................................26
6.3. How can I turn the device off?.............................................................................................26
7. OPERATION................................................................................................... 28
7.1. Safety instructions for operating the product.......................................................................28
7.2. Operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.2.1. Manual mode setting .........................................................................................................31
7.2.2. Program mode setting .......................................................................................................35
7.2.3. Automatic mode setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.2.4. Converting the process into a graph ...................................................................................40
7.2.5. Filter option .......................................................................................................................40
7.2.6. Log file...............................................................................................................................41

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8. MAINTENANCE.............................................................................................. 43
8.1. Safety instructions for the repair of the product ...................................................................43
8.2. Maintenance schedule .......................................................................................................43
8.3. Maintenance instructions ...................................................................................................43
9. TROUBLESHOOTING ...................................................................................... 45
10. FINAL DECOMMISSIONING AND DISPOSAL...................................................... 48
11. ANNEXES ...................................................................................................... 49
11.1. The emergency stop ..........................................................................................................49
11.2. Input breaker and electrical capacity according to output...................................................50
11.3. Spare parts list....................................................................................................................51
11.4. Useful accessories ..............................................................................................................55
11.5. Installing a BMS..................................................................................................................56
11.6. Connecting your discharger to your regenerator..................................................................58
11.7. PC Software .......................................................................................................................59
11.8. SD card/USB.......................................................................................................................70
11.9. Memory batteries only for M-1001L, M-1005G, M-1007F ......................................................70
11.10. Upgrading your device.......................................................................................................71
11.11. Medical and first-aid treatment...........................................................................................72
11.12. CE certificate......................................................................................................................74

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1. INTRODUCTION
This manual contains all the necessary information on operation of the Energic Plus battery
regenerator. The installation, comissioning and some of the maintenance operations should only be
carried out by professional technicians.
If you require this information and the maintenance steps, please contact your dealer.
Also included in this manual are a number of safety instructions to create a safe working environment.
The greater the age of a battery, the more the capacity of the lead-acid battery decreases through
a repeated charge and discharge cycle.This is primarily caused by the formation of crystallised
lead sulphate and deactivation during the discharge cycle. This may result in an increase in internal
resistance, a decrease in sulphate gravity and a decline in battery life. The REPLUS regenerator is a
battery regenerator that increases battery capacity and lifespan by dissolving and activating lead
sulphate using electrical methods, not chemical or battery dissolution methods.
The Energic Plus REPLUS battery regenerator is classified into several models according to the purpose
and capacity of the battery and REPLUS has models for capacities up to 3500 Ah.
The REPLUS has the advantage of being able to restore several batteries simultaneously.
Model Setting max voltage Setting max amperage
MCS M-1001I / REF 139TA1918 100 V 30 A
MCS M-1005G / REF 139TA1917 120 V 50 A
MCS M-1007F / REF 138TA6595 125 V 100 A
MCS M-101 / REF 166TA4100 30 V 30 A
Please read the manual thoroughly and observe the safety procedures before putting the unit into
operation. The operator and all persons who come into contact with the equipment should read it
carefully and regularly and have access to it at all times.
Keep this manual in a safe place for future reference.
Contact your dealer for any further questions or concerns you may have.
We hope you will enjoy working with your battery regenerator.
If you wish to use the battery regenerator in extreme conditions such as extreme heat,
extreme cold, extreme drought, etc. Please contact your dealer to discuss whether this
product is suitable for the activities you wish to undertake with the battery regenerator.
In the annexes of this template (see chapter 12.K) you can find a section on first aid. Please read
this chapter thoroughly before you start.
Not following this manual can lead to serious injuries or death.

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To protect against shock, have a competent electrician verify that the equipment is adequately
grounded and learn what terminals and parts are electrically hot.
This battery regenerator may be unsafe if adequate maintenance is neglected.Therefore,
adequate maintenance facilities, trained personnel and procedures should be provided.
Maintenance and inspection shall be performed in conformity with the following practices
1. A scheduled planned maintenance and inspection system should be followed
(see maintenance instructions in chapter 8).
2. Only qualified and authorised personnel shall be permitted to maintain, repair, adjust and
inspect the battery discharger.
3. Modifications and additions which affect capacity and safe operation shall not be
performed by the customer or user without the manufacturer’s prior written approval.
Capacity, operation and maintenance plates or decals shall be changed accordingly.
4. If modifications are made without the written approval of the manufacturer, the warranty
will no longer apply.
Any person in charge of putting the machine into operation, the operation itself or the
maintenance of the machine is urged to carefully read and observe the following instructions.
Make sure that the operators of this product are familiar with the safety instructions and follow
all the procedures. Neglecting these instructions can risk injury or death.
We guarantee a long period of trouble free operation if the unit is operated and maintained
correctly.

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2. DESCRIPTION
2.1. Technical data for 139TA1918
Always check the type plate for the correct information.
Type Regenerator
Input power AC 1P2W + PE 220 V, 50/60 Hz, 35 A max
Output DC 1.2 V ~ 100V, 0 ~ 30 A
Battery capacity 300 Ah
Transformer 7.5 kW
Suitable for non-sinusoidal current load with K-factor
not to exceed 13
Power (kW) 615
Frequency SP2
Software Yes
Possibility for data logging Yes
Total width (mm) 400
Total height (mm) 1330
Total length (mm) 610
Total weight (kg) 123.5
Minimum working temperature (°C) 0
Maximum working temperature (°C) 45
Centre of gravity is at the bottom
400 mm 610 mm 380 mm
990 mm
1330 mm
800 mm
80 mm

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2.1. Technical data for 139TA1917
Always check the type plate for the correct information.
Type Regenerator
Input power AC 3P3W + PE 380/400 V, 50/60 Hz, 20 A max
Output DC 1.2 V ~ 120V, 0 ~ 50 A
Battery capacity 500 Ah
Transformer 10 kW
Suitable for non-sinusoidal current load with K-factor
not to exceed 13
Power (kW) 615
Frequency MP3
Software Yes
Possibility for data logging Yes
Total width (mm) 500
Total height (mm) 1330
Total length (mm) 610
Total weight (kg) 184
Minimum working temperature (°C) 0
Maximum working temperature (°C) 45
Centre of gravity is at the bottom
500 mm 610 mm
380 mm
990 mm
1330 mm
950 mm
80 mm 180 mm

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2.1. Technical data for 138TA6595
Always check the type plate for the correct information.
Type Regenerator
Input power AC 3P3W + PE 380/400 V, 50/60 Hz, 35 A max
Output DC 1.2 V ~ 125V, 0 ~ 100 A
Battery capacity 1.000 Ah
Transformer 20 kW
“Suitable for non-sinusoidal current load with K-factor
not to exceed 13”
Power (kW) 615
Frequency MP3
Software Yes
Possibility for data logging Yes
Total width (mm) 500
Total height (mm) 1130
Total length (mm) 610
Total weight (kg) 251
Minimum working temperature (°C) 0
Maximum working temperature (°C) 45
Centre of gravity is at the bottom
500 mm 610 mm
380 mm
990 mm
1130 mm
950 mm
80 mm 180 mm

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2.1. Technical data for 166TA4100
Always check the type plate for the correct information.
Type Regenerator
Input power AC 1P W + PE 220V, 50/ 60 Hz, 12 A max
Output DC 1.2V ~ 30 V, 0 ~ 30 A
Battery capacity 300 Ah
Transformer 15 A
Power (kW) 3
Frequency MP3
Software Yes
Possibility for data logging No
Total width (mm) 480
Total height (mm) 320
Total length (mm) 265
Total weight (kg) 15
Minimum working temperature (°C) 0
Maximum working temperature (°C) 45
Centre of gravity is at the bottom
265 mm 480 mm
320 mm

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2.2. Main components of the product 139TA1918
1
2
4
3 5
7
6
10
11
8
9
12
N° Component
1SD card and USB
communication port
2AC single-phase input
terminal
3Temperature sensor
4Output breaker
5 Grounding
6DC output terminal
7 Antenna
8Touch screen
9Emergency stop switch
10 Power lamp
11 Power switch
12 Ventilation opening
2.2. Main components of the product 139TA1917
1
7
8
2
43 5
6
10
9
11
12
N° Component
1SD card and USB
communication port
2AC 3-phase input
terminal
3Temperature sensor
4Output breaker
5 Grounding
6DC output terminal
7 Antenna
8Touch screen
9Emergency stop switch
10 Power lamp
11 Power switch
12 Ventilation opening

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2.2. Main components of the product 138TA6595
1
2
4
3 5
12
6
7
810
9
11
N° Component
1SD card and USB
communication port
2AC single-phase input
terminal
3Temperature sensor
4Output breaker
5 Grounding
6DC output terminal
7 Antenna
8Touch screen
9Emergency stop switch
10 Power lamp
11 Power switch
12 Ventilation opening
2.2. Main components of the product 166TA4100
1
2
7
5
8
6
3
4
N° Component
1Power switch
2AC single-phase input
terminal
3Ventilation opening
4DC O /P termination
block
5USB port
6Communication port
7Touch screen
8 Antenna
2.3. Type plate
M-1007F
Battery Recovery System
addressed at
Brabantstraat 15 • BE-8790 WAREGEM
T [phone] • F [phone]
[email protected]
specified in
• Ratings IN:
OUT:
• Dimension (L/W/H)
• Serial Number
• Weight
• Construction Date
kA
• Short-circuit
interrupting capacity
[phone] www.energicplus.com
[email protected]
1
11
10
2
3
4
5
6
7
8
9
N° Explanation
1 Model
2Safety icons
3Ratings for in- and output
4 Dimensions
5Serial number
6 Weight
7Construction date
8Short-circuit interrupting capacity
9Contact details in case of problems
10 Address details
11 Brand

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3. SAFETY INSTRUCTIONS
3.1. Explanation of the safety decals
You can find the safety icons on your type plate.
If the safety symbols on your type plate are damaged, you can choose to replace the entire type plate,
or order the safety stickers separately.
Safety symbols must always be available regardless of whether they are on the type plate or on a safety
sticker.
Decal Explanation Reference
Read the manual before use Model M-1001I
Type plate: 166TA4346
Model M1005G
Type plate: 166TA4347
Model M1007F
Type plate: 166TA4348
Safety sticker: 163TA4390
This product is CE marked Model M-1001I
Type plate: 166TA4346
Model M1005G
Type plate: 166TA4347
Model M1007F
Type plate: 166TA4348
Safety sticker: 163TA3056
3.2. General safety instructions
• TVH Parts Holding NV cannot envisage each possible circumstance that may result
in danger. Therefore the warnings given in this publication and which appear on the
equipment are not exhaustive.
In the event that equipment, procedures, work methods or working techniques are used
that are not specifically advised by theTVH Parts Holding NV company, it is necessary to
make sure that there is no danger to the operator or other people.
• Read the manual before using the product.
• A damaged or malfunctioning machine must never be used. If damage or malfunctions are
discovered during pre-operation inspection or function tests, the machine must be tagged
and removed from service.
• Electrical equipment must be installed and maintained in accordance with all the applicable
national and local codes. A power disconnect switch must be located on the equipment.
Check the data label for voltage and phase requirements.
• Always keep sparks, flames, burning cigarettes and other sources of ignition away from the
battery discharging or charging area.

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• Do not expose the regenerator to rain or snow.
• Use of an attachment not recommended or sold by the battery charger manufacturer,
may result in a risk of fire, electric shock or injury to persons.
• To reduce the risk of damage to the electric plug and cord, disconnect the charger by
pulling the plug rather than the cord.
• Do not operate a charger with a damaged cord or plug – replace the cord or plug
immediately.
• The cables must never be tensioned. Make sure there is always a little slack.
• An extension cord should not be used unless absolutely necessary. Use of an improper
extension cord could result in a risk of fire and electric shock. If an extension cord must be
used, make sure:
– That the pins on the plug of the extension cord are the same number, size and shape as
those of the plug on charger.
– That the extension cord is properly wired and in good electrical condition.
– That the wire size can accommodate the AC current rating of the regenerator.
• Do not operate a regenerator that has received a sharp blow, been dropped or otherwise
damaged in any way. Take it to a qualified serviceman.
• Use the regenerator for charging a LEAD-ACID or NICAD battery only. It is not intended for
supplying power to a low-voltage electrical system. Do not use the battery regenerator to
charge dry-cell batteries that are commonly used with home appliances.These batteries
may burst and cause injury to persons and damage to property.
• Never use the regenerator on a frozen battery.
• Keep children away from the work area. Children must never touch the battery or be
involved in the handling of the battery.
• Fire prevention: heating the battery or using it near open flames may cause an explosion.
Always keep sparks, flames, burning cigarettes and other sources of ignition away from the
handling area.
• Keep vinyl or objects that produce static electricity away from the battery.
Batteries generate hydrogen gas that becomes explosive in certain concentrations in the air.
Do not use vinyl or metal as a battery cover. This may cause sparking or short circuits due to
heating or an explosion due to static electricity.
• Do not touch battery terminals while the equipment is operating.
• Keep the internal parts clean and dry. Dirt and/or moisture can cause insulation failure.
This failure can result in high voltage at the regenerator output.
• The battery produces very high currents when short circuited and will burn the skin severely
if it comes into contact with any metal conductor that is carrying this current.
• Make sure that any kind of jewellery does not come into contact with the battery terminals
or the cell connectors on top of the battery.
• Ensure that the operator or user is not wearing any conductive materials.
• Battery acid is very corrosive.The operator or persons using the regenerator and/or battery
must always wear protective gloves and eye protection.
• We strongly recommend to wear rubber aprons and face protection as well.
• The ventilation system in the room where the batteries are stored should be designed
to provide an adequate amount of fresh air for the number of batteries being charged or
discharged.
• Do not lay tools or anything metallic on top of any battery.
• Be sure the regenerator is OFF before connecting or disconnecting the battery. The digital
display must be completely OFF.
• Do not open the cabinet. Only qualified personnel is permitted to open this.

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4. TRANSPORT AND STORAGE
1. Transport
It is recommended to mount the unit in a fixed place and not move it. If you wish to move it again,
the regenerator should always be wheeled to the work area if possible –only transport the regenerator
with a cart or pallet truck if it cannot be wheeled safely.Wheel the regenerator only across smooth
surfaces. If the surface is rough or uneven, use a cart or pallet truck instead of wheeling it.
Jolting caused by the wheels catching on uneven surfaces can cause physical strain and
personal injury.
Transport the regenerator in an upright position as the centre of gravity must be at the bottom.
When moving the machine:
1. Set the REPLUS key switch to OFF.
2. Set the main power shut-off to OFF.
3. Remove the power CABLE at the rear of the REPLUS.
4. Release the castor and move it slowly to a level area.
For long-distance movement or movement of packaging products, contact the supplier or
manufacturer for advice.
2. Storage
• Do not cover the regenerator so that it can cool down sufficiently.
• Do not place the regenerator in a humid area or a place where splashes of any kind of liquid can fall
on it.
• The regenerator should be stored in a space between 0 °C and 45 °C. Any temperatures below or
above these values will damage the regenerator.
• Relative humidity must be between 20% and 80% .
• Store the regenerator on a flat surface.
• Shield the regenerator from direct sunlight.
• Keep the regenerator away from areas where sparks are generated.
• Provide good ventilation to prevent the accumulation of oxyhydrogen.
• Place protection around the regenerator so that no one can drive into or collide with it.
• Position the regenerator as far away from the battery as the DC cables permit.
• Never place the regenerator directly above the battery being charged. Gases from the battery will
corrode and damage the charger.
• Do not place a battery on top of the regenerator.
• Place a fire extinguisher close by.
• Provide smoke detectors nearby.
• Do not place any objects on the regenerator.

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Transport and storage M-101L
1. Transport
The M101L model is easy to move thanks to the handle mounted on the top. Because it weighs less
than 15 kg, it is easy to carry by 1 person.
Always carry the device by the handle.
Transport the regenerator in an upright position as the centre of gravity must be at the bottom.
2. Storage:
• Do not cover the regenerator so that it can cool down sufficiently.
• Do not place the regenerator in a humid area or a place where splashes of any kind of liquid can fall
on it.
• The regenerator should be stored in a space between 0 °C and 45 °C. Any temperatures below or
above these values will damage the regenerator.
• Relative humidity must be between 20% and 80% .
• Store the regenerator on a flat surface.
• Shield the regenerator from direct sunlight.
• Keep the regenerator away from areas where sparks are generated.
• Provide good ventilation to prevent the accumulation of oxyhydrogen.
• Place protection around the regenerator so that no one can drive into or collide with it.
• Position the regenerator as far away from the battery as the DC cables permit.
• Never place the regenerator directly above the battery being charged. Gases from the battery will
corrode and damage the charger.
• Do not place a battery on top of the regenerator .
• Place a fire extinguisher closeby.
• Provide smoke detectors nearby.
• Do not place any objects on the regenerator.
If the regenerator won’t be used for more than 14 days straight, take the following points into account:
• Pull out the plug.
• Place a light cloth over the regenerator. Do this only when the plug has been removed from the
socket.
• Do not bend or crack the cables! Do not squeeze the cables together using stretchers or quick-
release straps.
If you put the regenerator back into service after 6 months, check if new updates are available.

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5. ASSEMBLY
5.1. Packing list
Description Amount Reference
Regenerator 1 See annexx 11.C
Cable for electrical in-/output 1See annexx 11.C
Operating manual 11 6221541
Spare parts list 1See annexx 11.C