Enerpac SBL1100 Instructions for use

Instruction-
and Maintenance Manual
Super Boom Lift
Document Number:
ED.03622.00.001.R03.ENG
Status:
Final
Original
instructions
SBL1100 / SBL900
1068 / 915 metric ton
hydraulic portal lift system
www.enerpac.com

Revisions
Rev
Description
Date
Author
Checked
Approved
by
00
Initial
version
2
3 M
arch 2017
D.
Rosier
Th. Westerhof
B. Geerdink
A. Holterman
R. Broenink
01
Added:
-
Transporting frame
-
Index table
- Document lined up with other Gantry manuals:
-
Pictures and illustrations
-
Standardized texts
- ASME B30 implemented
9
May 2017
D. Rosier
R. Bosman
R. Corbeek
R. Broenink
02
On request of Reinder Hilarius:
-
Safety sheets should be of the same
manufacturer as the type of hydraulic oil
(Shell)
-
Add safety data sheets for all other
prescribed
lubricants (Kroon oil)
19 July 2017
D. Rosier
R. Broenink
On request of Ruben Bosman: minimum operating
temperature set to -10 degrees
03
- Changed the extending time during lifting and
added the retracting time during lowering of
the load.
-
New front page.
-
Remote control: explanation arrows.
-
Editorial changes.
-
Safety data sheet HF95 hydraulic oil.
- Added Section 7.2 Warning Signs
13 March 2018
R. Corbeek
R. Broenink
R. Broenink
04
- Tracks alignment requirements changed.
-
Additional lubrication of the running
surfaces of the booms within the
chapter
“maintenance”.
1
5
March 2018
R. Corbeek
R. Broenink
R. Broenink

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Preface
Dear customer,
This is the manual for assembling, using and maintaining of both the SBL1100 and the SBL900
Super Boom Lift systems. In this manual, those machines are referred to by the term “System”.
The manual is meant to be used by operators and by maintenance engineers.
)
It is essential that the user reads
this manual completely before
start working
with the System.
xAll information, illustrations and technical data in this manual are applicable to the System as it
was at the time of issuing of this manual.
xWe continuously improve our products and therefore reserve the right to implement
improvements and changes whenever it is necessary and possible to do so, without any
obligation to apply improvements or changes to models purchased previously. Nevertheless,
when the system is improved due to serious safety issues, you as a customer will be
informed.
xIf this manual becomes unreadable, in whole or in part, you can order a copy by providing us
the number given on the front cover.
xDespite the fact that this manual has been drafted with great care, we cannot guarantee that
it does not contain any errors.
xThe use and interpretation of all information in this manual and the possible consequences
through improper use of the system are wholly the responsibility of the user. Enerpac shall
under no circumstances accept any responsibility for such improper use.
Pictures and illustrations in this manual may differ from reality.
Within this document use is made of structured text. The following conventions are applied:
- Procedural steps are numbered. Execute the steps sequentially. Do not skip any step.
- Responses of the system are written on the next line in italic font
- Choices are indicated with bullets.
Example:
1. Press the button
The indicator turns green
2. Click on the square icon
The system starts moving
3. Select one of the following options:
xClick the red icon for lifting
xClick the green icon for lowering
xClick the blue icon for ending the operation
© All rights reserved. Nothing in this publication may be duplicated, stored in an automated
database or made public in any form or in any manner, whether electronic, mechanical, by
photocopying, recording or any other means, without prior written approval by Enerpac.
We hope this manual will help you to use the System properly.
Enerpac.

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Contents
Preface _______________________________________________________________________ 3
Contents ______________________________________________________________________ 4
1. Introduction ________________________________________________________________ 7
1.1. Manufacturer address __________________________________________________________ 7
1.2. Declaration ___________________________________________________________________ 7
1.3. Referenced documents__________________________________________________________ 7
1.4. Identification__________________________________________________________________ 7
1.5. Liability ______________________________________________________________________ 8
1.6. Intended use __________________________________________________________________ 8
1.7. Modifications _________________________________________________________________ 8
1.8. Personnel and obligations _______________________________________________________ 9
1.9. Lifetime _____________________________________________________________________ 13
1.10. Warning symbols used within this document _____________________________________ 14
2. General safety aspects ______________________________________________________ 15
2.1. Mandatory protective gear _____________________________________________________ 15
2.2. General safety regulations ______________________________________________________ 16
2.3. Symbols applied to the System __________________________________________________ 17
2.4. Welding work ________________________________________________________________ 19
2.5. Working on the electrical system_________________________________________________ 19
2.6. Working on the hydraulic system ________________________________________________ 19
2.7. Fire_________________________________________________________________________ 19
2.8. Working with hazardous substances ______________________________________________ 20
2.9. Assembly and disassembly______________________________________________________ 23
2.10. Transport, loading and unloading of the System __________________________________ 23
3. System Overview ___________________________________________________________ 24
3.1. General _____________________________________________________________________ 24
3.2. System specifications __________________________________________________________ 30
3.3. System configurations _________________________________________________________ 33
3.4. Service conditions_____________________________________________________________ 35
4. Plan a lifting operation ______________________________________________________ 36
4.1. Ground bearing pressure calculation______________________________________________ 37
4.2. Check the lifting capacity of the System ___________________________________________ 44
4.3. Side shift units and lifting lugs ___________________________________________________ 48
4.4. The bearing capacity of the header beam __________________________________________ 49

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4.5. Side load ____________________________________________________________________ 51
5. Install the System __________________________________________________________ 53
5.1. How to hoist parts of the System_________________________________________________ 53
5.2. Place the Skid Tracks __________________________________________________________ 57
5.3. Put the units upon the skid tracks ________________________________________________ 61
5.4. Connect the power cables ______________________________________________________ 62
5.5. Put the boom in upright position_________________________________________________ 63
5.7. Mount the header beams_______________________________________________________ 66
5.8. Put the side shifts on the header beams ___________________________________________ 68
5.9. Mount the longitudinal beams___________________________________________________ 71
5.10. Check the stroke sensor ______________________________________________________ 71
5.11. Install the remote control console (RCC) _________________________________________ 72
5.12. Perform an all-over visual inspection of the System________________________________ 77
6. How to control the System ___________________________________________________ 78
6.1. The Emergency buttons ________________________________________________________ 78
6.2. The Control Panel of the unit ____________________________________________________ 79
6.3. The remote control console (RCC) ________________________________________________ 81
7. Execute a lifting operation ___________________________________________________ 87
7.1. Risks and Warnings____________________________________________________________ 87
7.2. Warning signs on the System ____________________________________________________ 88
7.3. Suspend the load _____________________________________________________________ 89
7.4. Lift the load __________________________________________________________________ 90
7.5. Move the load in longitudinal direction ___________________________________________ 92
7.7. Move the load in transversal direction ____________________________________________ 94
7.8. Tilt the load __________________________________________________________________ 95
8. Solve problems ____________________________________________________________ 97
8.1. Main problem localization procedure _____________________________________________ 97
8.2. List of problems and solutions ___________________________________________________ 98
9. Storage__________________________________________________________________ 100
10. Maintenance ___________________________________________________________ 101
10.1. Mechanical _______________________________________________________________ 102
10.2. Hydraulic _________________________________________________________________ 112
10.3. Electrical _________________________________________________________________ 119
11. Quality ________________________________________________________________ 120
12. Recycling the machine____________________________________________________ 120
13. Index__________________________________________________________________ 121
Appendices __________________________________________________________________ 123

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A. Checklist for planning a lifting operation_______________________________________ 123
B. Checklist for installing the System ____________________________________________ 124
C. Final checks ______________________________________________________________ 126
D. Recording a lifting operation ________________________________________________ 128
E. Recording maintenance ____________________________________________________ 130
F. Drawings for the skid tracks _________________________________________________ 133
G. Drawing of the units _______________________________________________________ 135
H. Drawings of the side shift units ______________________________________________ 137
I. Drawings of the lifting lug __________________________________________________ 139
J. Hydraulic fluid safety information ____________________________________________ 140
K. Kroon Oil Multi purpose grease 3_____________________________________________ 144
L. Torque settings ___________________________________________________________ 150

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1. Introduction
1.1. Manufacturer address
Enerpac Heavy Lifting Technology B.V
Spinelstraat 15, 7554 TS
Hengelo
The Netherlands
Tel. [phone]
Fax. [phone]
Email: [e-mail]
Website: www.enerpac.com
1.2. Declaration
Declaration of Conformity according to machine Directive 2006/42/EC.
For the EC Declaration of Conformity reference is made to ref [6] “EC Declaration of
conformity”which is part of the product delivery.
1.3. Referenced documents
Ref
Name
Identification
Manufacturer
1. Operation of electrical
installations - Low voltage
NEN 3140
NEN
2. Operation of electrical
installations
NEN-EN 50110-1
NEN
3. General rules and safety
requirements for systems
and their components
NEN-EN-ISO 4413
NEN
4. USB stick Wind calculations
Enerpac
5. Technical handbook
Enerpac
6. EC Declaration of
conformity
Enerpac
7. ASME B30.1-2015
Jacks, Industrial
Rollers, Air Casters,
and Hydraulic Gantries.
(
Safety Standard for Cableways, Cranes, D
erricks,
Hoists, Hooks, Jacks and Slings)
American
Society of
Mechanical
Engineers
1.4. Identification
Each main component is fitted with a name plate as shown below.
)
The name plates are official documents.
Altering or rendering them is illegible.

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1.5. Liability
xPersonnel as well as other people involved in the usage of the System are expected to
have read and understood this manual.
xIn cases of doubt about the use or application of this machine, always contact with
Enerpac for advice and recommendations.
xUnauthorised alterations to the machine may have a deleterious effect on the
characteristics of the machine and may disrupt the control functions. Unauthorised
alterations therefore annul any resultant damage claims against the manufacturer.
xThe risk analysis conducted by Enerpac, intended usage and reasonably foreseeable
incorrect usage of the System were assessed. The instructions in this manual were
drawn up based on this analysis.
xUnauthorised modifications to the machine may adversely affect its properties or
disrupt normal functioning. Therefore, the manufacturer shall not be liable for any
claims resulting from unauthorised modifications.
1.6. Intended use
The System is intended to move a load in vertical, longitudinal and transverse direction.
The definition of 'intended use' excludes any and all uses which do not meet the descriptions,
including use that exceeds the machine's technical limitations. The manufacturer shall not
accept any liability for damage resulting from use that is not in accordance with the machine's
intended use. The user shall bear any and all risks. The definition of 'intended use' also
includes strict compliance with the instructions in the user manual and assumes that the
equipment is inspected and maintained at the indicated times.
xThe System should only be used in the intended manner as described in the
instructions in this manual, in particular listed in section 3.3. “System configurations”.
xThe System should only be operated by operators with full knowledge of the
applicable safety regulations and the hazards which may arise during use.
xThe System was developed and built according to the officially recognised safety
regulations. However, if the machine is not used as intended:
oThis may pose a risk to the health and lives of operators and bystanders.
oThe System may not function properly or may create hazardous situations.
xThe System should only be used if the machine is in perfect technical condition.
xFaults which may result in hazardous situations must be resolved immediately.
xThe machine must not be used in potentially explosive environments.
1.7. Modifications
Never make any modifications or additions which could have an adverse impact on safety
without prior approval from the manufacturer. This also applies to the installation and
adjustment of safety devices and valves and welding work on the System.
Spare parts must always meet the technical specifications given by Enerpac in the
construction file and the component construction lists for the machine. It is recommended to
use original spare parts. In cases of doubt, please contact Enerpac.

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1.8. Personnel and obligations
xOnly qualified personnel are allowed to operate the System.
Qualified personnel are those who have followed the official Gantry training of Enerpac
and have obtained the Certificate.
xOnly qualified personnel are allowed to maintain the System.
Qualified personnel are those who have certified main education for the jobs they have
perform, either mechanical, hydraulically or electrical.
xQualification of the personnel is a responsibility of the customer.
xAlways comply with legal minimum age stipulations.
xThe System should only be used, maintained and repaired by properly instructed and
trained personnel. Clearly describe the qualifications of the relevant employees with
regard to use, commissioning, assembly, disassembly and all maintenance and repair
work. If must be performed by third parties, they must receive clear instructions so both
the client and the contractor are up-to-date on the agreements reached.
xThe supervisor and operator are authorized to refrain from following any instructions
from third parties that may pose a risk to the machines or bystanders.
xPersonnel who have not been fully trained and instructed in the use of the machine,
or personnel who have only received general training, may only perform work on the
System under continuous supervision of a qualified person.
xWork on the electrical and the hydraulics systems must be performed by competent,
qualified personnel, or by trained personnel under the direct supervision of qualified
personnel, in compliance with all applicable rules and regulations.
xAssembly and disassembly may only be performed by trained installers under the
supervision of an authorized person who has adequate knowledge of the System.
The responsibilities are conform the standard as referred to in Ref [7] ASME B30.1-2015
xIn some situations, the owner and the user may be the same entity and is therefore
accountable for all of the following responsibilities a listed in this chapter.
xIn other cases, the user may lease or rent the system from the system without
supervisory, operational, maintenance, support personnel, or services from the system
owner. In these situations the following sections apply.
1.8.1. The owner of the system
The responsibilities of the owner of the system are:
a) make sure the system meets the requirements as given in this manual as well as specific
job requirements defined by the user.
b) make sure the system and all necessary components, specified by the manufacturer,
meet the user's requested configuration and capacity.
c) providing the applicable capacity charts to the user.
d) providing this manual to the user to enable correct assembly, disassembly, operation and
maintenance information.
e) make sure all inspections and maintenance activities are performed.
f) designating personnel for maintenance, repair, transport, assembly, and disassembly.
g) designating personnel for inspections as required in the applicable chapters.
1.8.2. The user of the system
The responsibilities of the user of the system are:
a) complying with the requirements of this manual and all regulations applicable at the work
site.
b) using supervisors for activities
c) ensure that the system is in proper operating condition, prior to initial use by
xverifying that the Owner has provided this manual.
xverifying that a frequent inspection has been performed.

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d) verifying that the system has the necessary capacity to perform the proposed operations in
the planned configuration.
e) ensuring the assigned operators have has been notified of adjustments or repairs that
have not yet been completed, prior to commencing operations.
f) designating personnel for inspections as required in the applicable chapter.
g) designating personnel for maintenance, repair, transport, assembly, and disassembly.
h) ensuring that all personnel involved in maintenance, repair, transport, assembly,
disassembly, and inspection are aware of their responsibilities, assigned duties, and the
associated hazards.
i) ensuring that the inspection, testing, and maintenance programs specified by owner are
followed.
1.8.3. The site supervisor
In some cases the site supervisor and the system director may be the same person.
The responsibilities of the site supervisor shall include the following:
a) ensuring that the system meets the requirements prior to initial site usage.
b) determining if additional regulations or requirements are applicable.
c) ensuring that a qualified person is designated as the system director.
d) ensuring that the operations are coordinated with other jobsite activities that will be
affected by or will affect the operations.
e) ensuring that the area for the system is adequately prepared. The preparation includes,
but is not limited to, the following:
1. access for the system and associated equipment.
2. sufficient room to assemble and disassemble the system.
3. an operating area that is suitable for the system with respect to levelness, surface
conditions, support capability, proximity to power lines, excavations, slopes,
underground utilities, subsurface construction, and obstructions to operation.
4. traffic control as necessary to restrict unauthorized access to the system's working
area.
5. ensuring that work involving the assembly and disassembly of system is supervised by
a qualified person .
6. ensuring that operators meet the physical, knowledge, and skill requirements as
described in this manual.
7. ensuring that conditions that may adversely affect the operations are addressed. Such
conditions include, but are not limited to, the following:
xpoor soil or support conditions
xwind velocity or gusting winds
xweather conditions
xextreme temperatures
xinadequate lighting
xoperating surface conditions
xexcessive noise proximity to energized sources (e.g., power lines, pressurized
lines)
xensuring that work performed by the rigging crew is supervised by a qualified
person
xensuring that maintenance is performed by a designated person
1.8.4. The system director
The system Director's responsibilities shall include the following:
a) being present at the job site during the operations.
b) stopping the operations if alerted to an unsafe condition.
c) ensuring that the preparation of the area needed to support the operation has been
completed before the operation starts.
d) ensuring necessary traffic controls are in place to restrict unauthorized access to the
system's work area.

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e) ensuring that personnel involved in the operations understand their responsibilities,
assigned duties, and the associated hazards.
f) addressing safety concerns raised by the system operator or other personnel and
being responsible if he decides to overrule those concerns and directs the operation to
continue. In all cases the manufacturer's criteria for safe operation and the
requirements of this manual shall be followed.
g) designating the signal person(s) and conveying that information to the system operator.
h) evaluating the operation in proximity to energized sources.
i) ensuring precautions are implemented when hazards associated with special load
handling operations are present. Such operations may include, but are not limited to,
the following:
xmultiple types of system used simultaneously
xshifting centre(s) of gravity or lifting below the centre or gravity
xshifting, inclined, or moving surfaces
xoperating barges
j) informing the system operator of the weight and planned movement of the loads to be
handled.
k) obtaining the system operator's verification that this weight does not exceed the
system's rated load.
l) ensuring that load rigging personnel have been designated for the system.
m) ensuring that the load is properly rigged and stable.
1.8.5. The operators
The system Operator shall be responsible for the following listed items.
The system Operator shall not be responsible for hazards or conditions that are not under his
direct control and that adversely affect the system operations.
Whenever the system Operator has doubt as to the safety of operation, the system Operator
shall stop the system functions in a controlled manner. System operations shall resume only
after safety concerns have been addressed and the continuation of the operation is directed by
the system Director.
The system Operator's responsibilities shall include the following:
a) reviewing the requirements for the system with the Director before the operations.
b) knowing what types of site conditions could adversely affect the operation of the
system and consulting with the system Director concerning the possible presence of
those conditions.
c) understanding and applying the information contained in this manual.
d) understanding the system's functions and limitations as well as its particular operating
characteristics.
e) using the system's load/capacity chart(s) and diagrams and applying all notes and
warnings related to the charts to confirm the correct system configuration to suit the
load, site, and load handling conditions.
f) refusing to operate the system when any portion of the load or the system could be
adversely affected by proximity to energized sources until evaluated and approved by a
qualified person.
g) performing inspections as specified in the applicable chapter.
h) promptly reporting the need for any adjustments or repairs.
i) following applicable lock out/tag out procedures,
j) not operating the system when physically or mentally unfit.
k) ensuring that all controls are in the off or neutral position and that all personnel are in
the clear before energizing the system.
l) not engaging in any practice that will divert his attention while actually operating the
system controls.
m) testing the system function controls that will be used and operating the system only if
those function controls respond properly.
n) operating the system's functions, under normal operating conditions, in a smooth and
controlled manner.

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o) knowing and following the procedures specified by the system manufacturer or
approved by a qualified person for assembly, disassembly, and setting up the system.
p) knowing how to travel the system, if applicable.
q) ensuring that the load and rigging weight(s) have been provided.
r) calculating or determining the rated load for all configurations that will be used and
verifying, using the capacity chart(s), that the system has sufficient capacity for the
proposed operation.
s) considering all factors known that might affect the system capacity and informing the
system Director of the need to make appropriate adjustments.
t) knowing the standard and special signals as specified in the applicable chapter and
responding to such signals from the signalperson. When a signalperson is not required,
the system Operator is then responsible for the movement of the system. However, the
system Operator shall obey a stop signal at all times, no matter who gives it.
u) understanding bask load rigging procedures. For responsibility of rigging the load and
ensuring that the load is rigged properly
v) if power fails during the operations
xset all locking devices
xmove all power controls to the OFF or neutral position
xsecure and stabilize the load, if practical
w) before leaving the system unattended
xsecure and stabilize the load
xset all locking devices
xput the system controls in the OFF or neutral position
xturn off the system power source
xfollow the recommendations as given in this manual or given by a qualified
person for securing the system
1.8.6. Hand signals
The following hand signals are applicable when using the system:
RAISE.
With forearm
vertical, forefinger
pointing up, move
hand
in small
horizontal circle.
LOWER.
With arm extended
downward, forefinger
pointing
down, move
hand in small
horizontal circle.
GANTRY
TRAVEL.
Arm extended
forward,
hand
open and slightly
raised, make
pushing motion in
direction of travel.
SIDE SHIFT.
Palm up,
fingers closed, thumb
pointing
in direction
of motion, jerk hand
horizontally
.

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STOP.
Arm extended,
palm
down, move
arm back and forth
horizontally
.
EMERGENCY
STOP.
Both arms
extended,
palms down, move
arms back and forth
horizontally.
END
EVERYTHING.
Clasp hands in
front of body.
INDIVIDUAL LEGS.
Hold up:
one
finger for leg
marked
: "1,"
two
fingers
for leg
marked "2”.
Regular si
gnals
follow.
1.9. Lifetime
No lifetime of the System is specified, since its safe and effective lifetime strongly depends on
xthe intensity of the use,
xthe quality of the maintenance,
xthe service conditions in which the System is applied, like wet or salty environments,
xand the masses of the loads to which the System is exposed.

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1.10. Warning symbols used within this document
This manual uses warnings and symbols to draw your attention to important safety information.
The table below indicate the most common used labels in industrial documents.
)
NB
‘NB’ is used to highlight important
work activities and
for additional information
Caution
'Caution' is used if failure
to heed the given instructions may result
in
damage to the system.
Attention
General warning to the operator
of potential damage to equipment and the
environment
.
Hazard
Draws the user's attention to potential
hazards to personnel if work
instructions are not followed precisely.

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2. General safety aspects
Subjects that must be followed are covered not only in this chapter; also in other chapters are
specific safety directions that must be read and followed.
2.1. Mandatory protective gear
While using the System ensure that the applicable safety regulations are observed.
Make sure that all people on the working place observe the following safety regulations:
Always wear •
safety goggles
and a safety
helmet
Always wear •
safety footwear
Wear safety
gloves.
But we strongly advise not to wear them when
operating
handheld control consoles
Wear a safety
harness
when working at heights
more than 2 meters

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2.2. General safety regulations
Special safety regulations are given in the relevant national legislations or company
regulations for accident prevention. Compliance with these rules and regulations is a legal
requirement and a condition of employment. In addition to the safety regulations set out under
the law, also observe the following points:
xKeep the worksite clean.
xBefore every start-up, always check that there are no persons in an unsafe situation or
position with respect to the System. Stop working if, despite warnings, there are still
employees in an unsafe situation.
xOnly use the System on an adequately stable and robust subsurface.
xKeep all equipment out of the area of above-ground power lines.
xThe coverings must be closed (this does not apply to the covering on control panels).
xThe operator must switch off the System before leaving it unattended.
xUse all required Personal Protection Equipment (PPE).
xDo not wear any loose clothing or jewelry. Long hair must be tied back.
xTools and equipment, necessary for (dis-)assembly of the System, as well as for
maintenance has to be in good condition. Badly maintained equipment can cause time
wastage and lead to permanent damage to the equipment and/or it surroundings
xKeep the hydraulic and moving equipment of the System clean to prevent it from
jamming or causing damage to itself or other equipment.
xDo not use the System, whether loaded or not, while unauthorized people are in its
vicinity. The System can be operated remotely.
xMaintain concentration during the work. Carelessness may result in serious injuries.
xAdditional lifting gear and accessories such as hawsers, shackles, lugs, slings etc. must
comply with the legal requirements imposed in the country of use.
xInspect the condition of the System before every individual start-up, given the fact that
the slightest defect may have severe consequences.
Enerpac is not liable for improper use of accessories in combination with the System.

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2.3. Symbols applied to the System
The System is labelled with
xwarning symbols
xsymbols with mandatory directions.
The table below show the most common used warning symbols.
Danger
of contact with moving machine parts
Danger
Lethal voltage
in the control panels
Danger of
parts of hands getting trapped/caught
Danger of
parts of feet getting trapped/caught
Danger of
falling
Danger
Exercise extreme attention and caution when
under moving loads.
Danger of getting
trapped/caught between moving parts.

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The table below shows the most commonly symbols with mandatory directions in industrial
environments:
Read
the instruction manual.
Wear
gloves to prevent injury from and/or exposure to chemicals.
Wear safety
glasses to prevent eye injuries.
Wear safety
shoes
to prevent injuries caused by falling objects and/or feet
getting caught in machinery.
Wear
hearing protection.
Wear a safety
helmet to prevent injuries caused by falling objects.
Wear a safety
harness
)
The stickers on the machine are official documents and it is not permitted to
alter them or render them illegible.
)
It is strictly obligatory to observe the warning symbols and the mandatory
symbols applied to the machine.

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2.4. Welding work
xWelding, cutting and grinding work on the System is only permitted with the prior
written consent of the manufacturer. Welders must be properly qualified and must
have a valid welding certificate.
xIf welding work needs to be performed on the System then
oSwitch the machine off
oDisconnect all power cables and communications cables
oConnect the system to a direct earth line.
)
Welding, cutting or grinding
work on the System is not permitted without the
manufacturer's prior written permission.
2.5. Working on the electrical system
xIn the event of an electrical fault in the electric control system, you must bring all
connected device into a safe condition. Switch off the System.
xWork on the electrical system must be performed by a competent, qualified
electrician or by trained personnel under the direct supervision of a qualified
electrician, in compliance with all applicable rules and regulations such as
oRef 1 “Operation of electrical installations - Low voltage”
oRef 2 “Operation of electrical installations”
xSwitch the power off before inspection, maintenance or repair of the System.
Make certain that the relevant parts are no longer receiving power. If necessary,
connect the machine to earth. Insulate any adjacent components that are still receiving
power.
xCheck and inspect the electrical system of the System at regular intervals.
Problems, such as loose connections and damaged or stuck wiring, must be resolved
immediately. Only use original fuses and circuit breakers with the correct current value.
xIf work does need to be performed on components receiving power, then cordon off
the work zone and only use certified and properly insulated tools.
2.6. Working on the hydraulic system
xWork on the hydraulics system or other components in a pressurized system must be
performed by a competent, qualified installer or by trained personnel under the direct
supervision of a qualified installer, in compliance with all applicable rules and
regulations.
xCheck all pipes, hoses, quick-release couplings and screw joints regularly for leaks
and visible external damage. Repair damage immediately. Pressurized hydraulic fluid
leaks may cause serious injury, and it may cause fire and damage to the environment.
xIf parts need to be removed from the hydraulic system, the hydraulic pressure must
be released according to the instructions in this manual before beginning work.
xExpand and install pressurized hydraulic pipes, tubes and lines in accordance with
professional standards.
xMake certain that no ports have been switched.
All parts and the length and quality of hoses meet the requirements of Ref 3 “General rules
and safety requirements for systems and their components”.
2.7. Fire

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ED.02518.00.001.R08.ENG Page 20
The course of action in the event of an emergency is determined by the rules and regulations
applicable on the worksite. Every company has its own special rules. So make certain you are
up-to-date on these rules.
In any case, the following actions are necessary in the event of a fire:
xKeep calm.
xReport the emergency to the employee responsible for in-house emergency services
(IHES).
Tell who you are, where you are located and describe the emergency situation.
(The IHES employee will notify external emergency services.)
xWarn your colleagues.
xSwitch off the electrical power supply.
xExtinguish the fire if it is still in its early stage, using the extinguishing means available
onsite.
xLeave the scene of the emergency situation and report to the rendez-vous point.
Caution:
Never use water to put out an electrical fire or a fluid fire.
2.8. Working with hazardous substances
It is thought that special first aid procedures are required in cases of accidents with chemicals.
But in cases of small quantities, standard measures suffice:
- rinse thoroughly with water
- wash with soap
- provide fresh air
- remove any contaminated clothing
In common the following rules are applicable:
xContact with the skin:
orinse thoroughly with water
oremove any contaminated clothing
owash the relevant body parts with soap.
xContact with the eyes:
orinse thoroughly with water (5 minutes) using eye wash fountain
oconsult a doctor.
xIngestion:
orinse the mouth out with water.
oIf necessary, dilute the substance by drinking water.
oIf a corrosive substance has been ingested, do not induce vomiting. This is to
prevent the substance coming into contact with the sensitive oesophagus again.
oIf the victim is unconscious, never attempt to induce vomiting or have the victim
drink anything.
Using a ‘neutralizing solution’ (such as a base for an acid) can actually make the situation
worse.
In addition to this, it is advisable to consult the safety information (TREMCARD book, safety
information sheets and the catalogue) and report everything that is relevant to the accident to
a doctor.
When work has to be done in confined spaces: