LGMG SS0407E User manual

Operation Manual
SS0407E/SS0507E/SS0607E/AS0607E/AS0607WE
/AS0608E/AS0808E/AS0612E/AS0812E/AS1012E/
AS1212E/AS1413E/AS0607/AS0607W/AS0608/
AS0808/AS0612/AS0812/AS1012/AS1212/AS1413
Mobile Elevating Work Platform
CE
！
WARNING
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
HSS2066 (A14B)

Operation Manual of Elevating Work Platform
I
Foreword
Thank you for choosing to use this Mobile Elevating Work Platform from LGMG. This machine is designed
according to EN280:2013/A1:2015.The information specified in this manual is intended for the safe and proper
operation of this machine for its’ intended purpose.
For maximum performance and utilization of this machine, thoroughly read and understand all the information in
this manual before starting, operating, or performing maintenance on this machine.
Due to continuous product improvements, LGMG reserves the right to make specification changes without any
prior notifications. For any updated information, contact LGMG.
Ensure all preventive maintenance to the machine is performed according to the interval specified in the
maintenance schedule.
Keep this manual with this machine for reference at all times. When the ownership of this machine is transferred,
this manual shall be transferred with this machine. This manual must be replaced immediately if it is lost,
damaged, or becomes illegible.
This manual is copyrighted material. The reproduction or copy of this manual is not allowed without the written
approval of LGMG.
The information, technical specifications and drawings in this manual are the latest available when this manual is
issued. Due to continuous improvement, LGMG reserves the right to change the technical specifications and
machine design without notice. If any specifications and information in the manual are not consistent with your
machine, please contact the service department of LGMG.
△
!WARNING
Only personnel who have been properly trained and qualified to operate or maintain this
machine can operate, repair and maintain this machine.
Improper operation, maintenance, and repair are dangerous and can cause personal injury and
death.
Before any operation or maintenance, the operator shall thoroughly read this manual. Do not
operate, perform any maintenance or make any repairs on this machine before reading and
understanding this manual.
The user shall load the platform strictly according to the load rating of the platform. Do not
overload the platform or make any modifications to the platform without permission from LGMG.
The operation regulations and preventions in this manual are only applicable for the specified
use of this machine.

Operation Manual of Elevating Work Platform
II
Safety Precautions
The operator of this machine shall understand and follow the existing safety regulations of state and local
governments. If these are unavailable, the safety instructions in this manual shall be followed.
To help prevent accidents, read and understand all warnings and precautions in this manual before
operation or performing maintenance.
The safety measures are specified in Chapter 1 Safety.
It is impossible to foresee every possible hazard and the safety instructions in this manual may not cover all
safety prevention measures. Always ensure the safety of all personnel and protect the machine against any
damage. If unable to confirm the safety of some operations, contact LGMG.
The operation & maintenance prevention measures listed in this manual are only applicable to the specified
uses of this machine. LGMG assumes no responsibility if this machine is used beyond the range of this
manual. The user and the operator shall be responsible for the safety of such operations.
Do not perform any operation forbidden in this manual in any situation.
The following signal words are applicable for identifying the level of safety information in this manual.
△
! Danger:
An imminent situation, that if not avoided, will result in severe injuries or death. This is also
applicable to situations that will cause serious machine damage, if not avoided.
△
! Warning:
A potentially dangerous situation, that if not avoided, may result in severe injuries or death. This is
also applicable to situations that may cause serious machine damage, if not avoided.
△
! Notice:
A situation, that if not avoided, may result in minor or intermediate injury. This is also applicable to
situations that may cause machine damage or shorten machine service life.

Operation Manual of Elevating Work Platform
III
Contents
Chapter 1 Safety................................................................................................ 1
1.1 Description .................................................................................................................................2
1.2 Maintenance of Safety Signs and Decals ...................................................................................2
1.4 Battery Safety.............................................................................................................................8
1.5 Lock After Each Use...................................................................................................................8
Chapter 2 Machine Nomenclature ................................................................... 11
Chapter 3 Controls........................................................................................... 13
3.1 Ground Controls .......................................................................................................................13
3.1.1 Key Switch ......................................................................................................................................... 13
3.1.2 Emergency Stop Switch................................................................................................................... 13
3.1.3 Platform Lift Switch ........................................................................................................................... 13
3.2 Platform Controls......................................................................................................................14
3.2.1 Horn Button........................................................................................................................................ 14
3.2.2 Lift Switch ..............................................................................................................................14
3.2.3 Display ................................................................................................................................................ 14
3.2.4 Emergency Stop Switch................................................................................................................... 14
3.2.5 Drive/Lift Control Lever .................................................................................................................... 15
3.2.6 Drive Speed Button........................................................................................................................... 15
3.2.7 Drive Function Button....................................................................................................................... 15
3.2.8 Steer Switch....................................................................................................................................... 15
3.2.9 Enabling Switch................................................................................................................................. 15
3.2.10 Indoor or outdoor mode selection (If equipped)......................................................................... 15
Chapter 4 Pre-Operation Inspection ................................................................ 17
4.1 Basic Principles ........................................................................................................................17

Operation Manual of Elevating Work Platform
IV
4.2 Pre-Operation Inspection..........................................................................................................17
Chapter 5 Workstation Inspection .................................................................... 19
5.1 General Information..................................................................................................................19
5.2 Workstation Inspection .............................................................................................................19
Chapter 6 Function Test................................................................................... 21
6.1 General Information..................................................................................................................21
6.2 Function Test............................................................................................................................21
6.3 Tests from the Ground Controls................................................................................................21
6.4 Test the Emergency Stop Switch..............................................................................................22
6.5 Test of Lifting/Lowering Function ..............................................................................................22
6.6 Emergency Lowering Function Test .........................................................................................22
6.7 Platform Controller Test............................................................................................................22
6.8 Horn Test .................................................................................................................................22
6.9 Lift Function and Function Enable Switch Test .........................................................................23
6.10 Steering Test ..........................................................................................................................23
6.11 Driving and Braking Function Test..........................................................................................24
6.12 Driving Function Test..............................................................................................................24
6.13 Operation of Tilt Sensor Test..................................................................................................25
6.14 Pothole Guard Test ................................................................................................................25
Chapter 7 Operating Instructions ..................................................................... 27
7.1 General Information..................................................................................................................27
7.2 Emergency Stop.......................................................................................................................27
7.3 Emergency Lowering................................................................................................................27
7.4 Operation from the Ground Controls.........................................................................................27
7.5 Platform Positioning..................................................................................................................28
7.6 Operation from the Platform Controls .......................................................................................28

Operation Manual of Elevating Work Platform
V
7.7 Platform Positioning..................................................................................................................28
7.8 Steering....................................................................................................................................28
7.9 Drive.........................................................................................................................................28
7.10 Drive Speed Option ................................................................................................................29
7.11 Driving the Machine from the Ground .....................................................................................29
7.12 Using the Safety Prop.............................................................................................................30
7.13 How to Stow the Guardrail......................................................................................................30
7.14 How to Erect the Guardrail .....................................................................................................32
7.15 Extending and Retracting the Extending Platform Deck..........................................................32
7.16 Error Codes ............................................................................................................................33
Chapter 8 Transport and Lifting Instructions .................................................... 39
8.1 Releasing the Brake .................................................................................................................39
8.2 Transport Safety.......................................................................................................................41
8.3 Loading the Machine with a Forklift ..........................................................................................42
8.4 Lifting Precautions ....................................................................................................................43
8.5 Parking and Storage.................................................................................................................44
Chapter 9 Decals and Warning Labels............................................................. 45
Chapter 10 Specifications ................................................................................ 75
10.1 Hydraulic Oil Specifications ....................................................................................................93
Chapter 11 Maintenance Schedule .................................................................. 95

Operation Manual of Elevating Work Platform
1
Chapter 1 Safety
△
!Danger
Death or severe injuries can be caused if the
instructions and safety regulations in this
manual are not followed.
△
!Warning
Operation of the machine is forbidden, unless:
The safe operation rules of the machine are
understood and practiced.
Dangerous conditions are avoided. All safety
regulations shall be acknowledged and
understood before the next step.
The pre-operation inspection is always
completed before operation of the machine.
The function test is always made before
operation of the machine.
The workstation is inspected and tested.
The machine is used for its design purposes
The manufacturer’s instruction and safety
regulations-the safe operation manuals and
machine labels, shall be read, comprehended
and followed.
The safety regulations for user and the site
regulations shall be read, comprehended and
followed.
All applicable laws and regulations of the
government are read, understood and
followed.
The appropriate training on safe operation of
machine has been completed.
△
!Notice
Classification of hazards
The meanings of symbols, color codes and
characters of LGMG’s products are as follows:
Security warning symbol: are used for
warning of potential personal injuries.
Observe all safety instructions below these
signs, to avoid situations causing potential
personal injury and death.
Red: Signifies dangerous situations. If not
avoided, will result in personal death or
severe injury.
Orange: Signifies dangerous situations. If not
avoided, may result in personal death or
severe injury.

Operation Manual of Elevating Work Platform
2
Yellow: Signifies dangerous situations. If not
avoided, may result in minor or intermediate
personal injury.
Blue: Signifies dangerous situations. If not
avoided, property loss or damage can occur.
1.1 Description
This machine is a mobile elevating work platform,
consisting of a work platform on a scissor
mechanism. It is electrically powered and drive
power is provided by electric motors.
1.2 Maintenance of Safety
Signs and Decals
Replace any missed or damaged safety signs or
decals. If necessary, use mild soap and water to
clean safety signs. Do not use solvent-based
cleaners because they may damage the safety
sign material.
1.3 Workstation Safety
△
!Electrocution Danger
This machine is not electrically insulated and
does not provide protection from touching or
getting close to electrical power lines. Please
keep a safe distance from power lines and power
equipment according to the applicable laws and
regulations. Refer to the following table for safe
approach distances for power lines.
Table 1 Minimum Safe Approach Distance
Voltage
Required
Clearance
0 to 50KV
3.05m
50KV to 200KV
4.6m
200KV to 350KV
6.10m
350KV to 500KV
7.62m
500KV to 750KV
10.67m
750KV to 1000KV
13.72m
Always take into account the influence of
strong or gusty winds on the platform and
also on the swinging of the electrical power
lines.

Operation Manual of Elevating Work Platform
3
Stay away from the machine if it contacts a
live electric wire. Do not touch or operate the
machine from the ground or the platform
before cutting off the power supply.
Do not operate the machine in inclement
weather.
Do not use the machine as a ground for
welding. This could damage electrical
components on the machine.
Do not touch the battery charger when
charging the batteries.
△
!Tip Over Hazard
The personnel, equipment, and material
on the platform shall not exceed the
maximum bearing capacity of the
platform and the extending platform.
Refer to Chapter 10 –Specifications for
model capacities.
1) The platform can only be elevated on flat,
solid ground.
2) The maximum elevated drive speed for
models AS0607E/AS0607WE/AS0608E/
AS0808E/AS0612E/AS0812E/AS1012E/AS1
212E/AS1413E/AS0607/AS0607W/AS0608/
AS0808/AS0612/AS0812/AS1012/AS1212/A
S1413 is 0.8 kph. The maximum elevated
drive speed for models
SS0407E/SS0507E/SS0607E is 0.5 kph.
3) Do not use the tilt alarm as a level indicator.
The tilt alarm only sounds when the machine
is severely tilted.
4) If the tilt alarm sounds: lower the platform and
move the platform to flat, solid ground. If the
tilt alarm sounds when elevating the platform,
lower the platform immediately.
5) If the machine is used outdoors, do not
elevate the platform when wind speed is
above 12.5 m/s. If wind speed exceeds the
limit after elevating the platform, immediately
lower the platform and stop all machine
operation.
6) If the machine is used indoors, do not elevate
the platform when wind speed is above 0m/s.
7) The ambient temperature range for use of
this machine is -20℃to 40℃.
8) The relative humidity for use of this machine
shall be no greater than 90% (20℃).
9) The allowable voltage fluctuation of the
machine is ±10%.
10) Do not increase the surface area of platform
or load. Increasing the exposure area in wind
will reduce the stability of machine.

Operation Manual of Elevating Work Platform
4
11) When the platform is caught, stuck or blocked
by a nearby item and is unable to normally
move, do not try to release the platform using
the platform controller. All personnel must be
removed from the platform before releasing
the platform using the ground controller.
12) Be cautious and lower drive speed when the
machine is fully lowered and driving on an
uneven road, a gravel road, an unstable or
smooth surface, near a hole, or on a slope.
13) Do not drive the machine on any uneven or
unstable roads or in any other dangerous
conditions, when the platform is elevated.
14) Do not use the platform to push any item or
object.
15) Do not use the machine as a crane.
16) Do not place, anchor, or suspend any load
from any part of the machine.
17) Do not push the machine or other items using
the platform.
18) Do not operate the machine when the
chassis tray is pulled out.
19) Do not lean the platform against any nearby
structure or wall.
20) Do not modify or limit the use of the limit
switch.
21) Do not bind or tie the platform to a nearby
structure or wall.
22) Do not place the load outside the platform
guard rail.
23) Do not modify or change the aerial work
platform without the written consent of the
manufacturer. Installing an additional device used
for carrying tools or other materials on the
platform, pedal, or guard rail will increase
platform weight, platform surface area, and load.
24) Do not modify or damage any safety or
stability related parts of the machine.
25) Do not replace any key stability-related parts
with those with different weights or specifications.
26) It is forbidden to use a battery weighing less
than the original battery. The battery installed on
the chassis is used and counterweight and is vital
for the stability of machine. Every battery has a
different weight (as detailed in the following
table).
Table 2 Battery Weights
Model
Battery weight
(Kg)
SS0407E
28
AS0607
AS0607E
AS0607W
AS0607WE
AS0608
AS0608E
AS0808
AS0808E
AS0612
30
AS0612E
AS0812
AS0812E
AS1012
AS1012E
SS0507E
39