Enertech Bentone B55 Series Technical specifications

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178 00466-2 2016-08-11
Installation- and maintenance instruction
B55, B65
Modell 2H, 2, 2R, 3R

Contents
01. GENERAL................................................................................................................................... 5
Description B55/B65...................................................................................................................................................5
Declaration of conformity ..........................................................................................................................................7
Manual .........................................................................................................................................................................8
Safety directions ........................................................................................................................................................8
02. TECHNICAL DATA ..................................................................................................................... 9
Type designation B55-2H/B55-2/B55-2R/B55-3R/B65-2H/B65-2/B65-2R/B65-3R ....................................................9
Dimensions .................................................................................................................................................................9
Output range and nozzles recommended ................................................................................................................9
Recommended nozzle and pressure ........................................................................................................................9
Working field.............................................................................................................................................................10
Nozzle table............................................................................................................................................................... 11
03. INSTALLATION ........................................................................................................................ 12
Acceptance inspection ............................................................................................................................................12
Preparations for installation....................................................................................................................................12
Distributionof oil.......................................................................................................................................................12
Electrical connections .............................................................................................................................................12
Choice of nozzle........................................................................................................................................................12
Setting of the brake plate and air flow ....................................................................................................................12
Burner installation ....................................................................................................................................................13
Hole pattern ..............................................................................................................................................................13
Installing the burner .................................................................................................................................................13
Oil lines......................................................................................................................................................................13
Electrical connections .............................................................................................................................................13
04. BASIC SETTINGS ................................................................................................................... 14
Typical basic settings for B65-2H/B65-2/B65-2R/B65-3R ......................................................................................14
Set values for nozzle assembly B55 .......................................................................................................................15
Set values for nozzle assembly B65 .......................................................................................................................15
Set values for air damper B55.................................................................................................................................15
Set values for air damper B65.................................................................................................................................15
Nozzle assembly regulation – fixed brake plate ....................................................................................................16
Nozzle assembly regulation – adjustable brake plate ...........................................................................................16
Hydraulic air adjustment ..........................................................................................................................................16
05. MAINTENANCE ....................................................................................................................... 17
Servicing the burner device.....................................................................................................................................17
Adjusting the ignition electrodes and brake plate .................................................................................................17
Servicing the air damper .........................................................................................................................................18
Replacing the damper motor ...................................................................................................................................18
Replacing the oil pump B55/B65 .............................................................................................................................18
06. INSTRUCTIONS PUMP TYPE RSA 95 & 125....................................................................... 19
Technical data...........................................................................................................................................................19
Components..............................................................................................................................................................19
Mounting/dismountingby-pass plug .......................................................................................................................19
Purging ......................................................................................................................................................................19
Replacing the filter ...................................................................................................................................................19
Function Danfoss RSA 95 - 125 ...............................................................................................................................20
Suction line tables ....................................................................................................................................................21
09. ELECTRIC EQUIPMENT ........................................................................................................ 22
Wiring diagram LOA21.../LOA24.../LMO24... (B55-2H/B65-2H)...............................................................................22
Wiring diagram LOA21.../LOA24.../LMO24... (B55-2H/B65-2H) ..............................................................................23
List of components LOA21.../LOA24...LMO24... (B55-2H/B65-2H) .........................................................................24
FunctionLOA21.../LOA24.../LMO24... .......................................................................................................................24
Technical data LOA21.../LOA24.../LMO24... .............................................................................................................24
10. FAULT LOCATION ................................................................................................................... 25
Burner fails to start ..................................................................................................................................................25
Burner fails to start after normal operation ...........................................................................................................25
Delayed ignition, burners starts violently ...............................................................................................................25
11. SPARE PART LIST................................................................................................................... 26

5171 155 04 05-01
1(2)
01. GENERAL
Description B55/B65
Components
1. Flame cone
2. Brake plate
3. Nozzle
4. Nozzle assembly
5. Ignition electrodes
11. Switch l-ll
12. Indicating lamp Stage 2
13. Cover, inspection glass
14. Indicating lamp Stage 1
15. Switch 0-l
17. Electric panel
20. Motor
21. Locking device, flange
22. Solenoid valves
23a. Connecting pipe
25a. Solenoid valve bloc Stage 2
26a. Nozzle assembly adjustment
fixed
27a. Scale, air regulation
27b. Scale, nozzle assembly
31a. Adjustment device, air
damper
32. Switch ll-lll
33. Indicating lamp Stage 3
34. Fuse
35. Damper motor
31a 27a 26a 27b 25a22 23a
21
12345 17
13
34
33
32
12
11
14
15
20
35

6171 155 04 05-01
Components
6. Ignition cables
7. Ignition transformer
8. Photocell
9. Control box
10. Front plate, relay base
16. Fan wheel
18. Contactor
19. Thermal overload protection
22. Solenoid valve
23a. Connecting pipe
23b. Hydraulic hose
24. Air intake
25a. Solenoid valve bloc Stage 2
2(2)
01. GENERAL
Description B55/B65
25b. Solenoid valve bloc Stage 3
26a. Nozzle assembly adjustment
fixed
26b. Nozzle assembly adjustment
hydrauli
27a. Scale, air regulation
27b. Scale, Nozzle assembly
29. Air damper
30. Pump
31b. Adjustment device, Nozzle
assembly
35. Damper motor
16
19 18 9107
8
6
292425a
23a22
30
26a
27a
35
31b 26b 22 27b
25b
23b
35
26b31b 22 27b
25a
23b
35

8171 355 10 07-01
01. GENERAL
Manual
- The contents of this manual are to be observed by all who work for any
reason on the unit and its appertaining system parts.
- This manual is intended especially for authorised personnel.
- This manual is to be regarded as part of the burner and shall always
be available near the place of installation.
Safety directions
The electrical installation shall be made according to valid regulations for
heavy current and in a professional way, so that the risk of leaking oil, fire
or personal injury is avoided.
Care should be taken by the installer to ensure that no electrical cables or
fuel/gas pipes are trapped or damaged during installation or service/
maintenance.
Condensation in chimney A modern burner works with less air surplus and often with a smaller nozzle
than older models. This improves the efficiency but increases also the risk
of condensation in the chimney. The risk is greater if the cross sectional
area of the chimney flue is too big. Temperature of the flue gases should be
higher than 60°C measured 0.5 m from the top of the chimney.
Setting the burner A flue-gas analysis and measuring of the temperature should be done to
facilitate a correct setting. There is otherwise a risk of soot, poor efficiency
or condensation in the chimney.

9171 535 13 06-01
1(3)
02. TECHNICAL DATA
Type designation B55-2H/B55-2/B55-2R/B55-3R/B65-2H/B65-2/B65-2R/B65-3R
Dimensions
Length of Flange Burner tube Burner tube Length of Flange Burner tube Burner tube
burner tube Measure B Measure C Measure D burner tube Measure B Measure C Measure D
B55 B55 B55 B55 B65 B65 B65 B65
Standard 1 303 273 160 155 288 258 200 155
Standard 2 403 373 160 155 388 358 200 155
Standard 3 503 473 160 155 488 458 200 155
Output range and nozzles recommended
Oil capacity Output Recommended nozzle Recommended
kg/h kW Mcal/h Angle Danfoss Pump pressure
B55-2H, B55-2, B55-2R 14-67 166-795 143-685 45°-60° S, B 14 bar
B55-3R 14-64 166-759 143-654 45°-60° S, B 14 bar
B65-2H, B65-2, B65-2R 24-99 285-1174 246-1012 45°-60° S, B 14 bar
B65-3R 24-99 285-1174 246-1012 45°-60° S, B 14 bar
The net calorific value of 11,86 kWh/kg for light oil has been used.
Recommended nozzle and pressure
Because of the different boiler types, combustion chamber geometries
and combustion chamber loads that exist, it is not possible to specify a
given spray angle or spray pattern.It should be noted that the spray angle
and spray pattern will vary depending on the pump pressure.
Nozzle 45°S Danfoss
45°B Danfoss
60°S Danfoss
60°B Danfoss
Pumppressure 14 bar (12 - 16 bar)
On burners equipped with hydraulic air control or optimization the oil pressure
should not be less than 14 bar.
B


C
405
400
321
610
595
290
D



 







10 171 535 13 06-01
2(3)
02. TECHNICAL DATA
Working field
B55-2
14-67 kg/h
166-795 kW
B55-2R
B55-2H/B55-2
Measured (test)
B65
24-99 kg/h
285-1174 kW
B65
Measured (test)
B55-3R
14-64 kg/h
166-759 kW
B55-3R
Measured (test)
Unbroken line is the approved
working field as per EN267.
Output range kW
100 200 300 400 500 600 700 800
-2
0
2
4
6
8
10
Pressure in fire place mbar
200 300 400 600 700 800 900 1000
-2
6
8
12
14
Pressure in fire place mbar
Output range kW
2
0
4
10
500 1100 1200
Pressure in fire place mbar
Output range kW
100 200 300 400 500 600 700 800
-2
0
2
4
6
8
10

11 171 535 13 06-01
The table applies to oil with a viscosity of 4,4 mm2/s (cSt) with density 830 kg/m3.
02. TECHNICAL DATA
Nozzle table
3(3)
Gph 10 11 12 13
kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h
2,75 10,24 121 104 10,73 127 109 11,21 133 114 11,67 138 119
3,00 11,16 132 114 11,71 139 119 12,23 145 125 12,73 151 130
3,50 13,03 154 133 13,66 162 139 14,27 169 146 14,85 176 151
4,00 14,89 176 152 15,62 185 159 16,31 193 166 16,97 201 173
4,50 16,75 199 171 17,57 208 179 18,35 218 187 19,10 226 195
5,00 18,62 220 190 19,52 231 199 20,39 242 208 21,22 252 216
5,50 20,48 243 209 21,47 255 219 22,43 266 229 23,34 277 238
6,00 22,34 265 228 23,42 278 239 24,47 290 250 25,46 302 260
6,50 24,20 287 247 25,37 301 259 26,51 314 270 27,58 327 281
7,00 26,06 309 266 27,33 324 279 28,55 339 291 29,70 352 303
7,50 27,92 331 285 29,28 347 299 30,59 363 312 31,83 377 325
8,00 29,79 353 304 31,23 370 318 32,63 387 333 33,95 403 346
8,50 31,65 375 323 33,18 393 338 34,66 411 353 36,07 428 368
9,00 33,59 398 343 35,14 417 358 63,71 435 374 38,19 453 389
9,50 35,37 419 361 37,09 440 378 38,74 549 395 40,31 478 411
10,00 37,23 441 380 39,04 463 398 40,78 484 416 42,44 503 433
11,00 40,96 486 418 42,94 509 438 44,86 532 457 46,68 554 476
12,00 44,68 530 456 46,85 556 478 48,94 580 499 50,92 604 519
14,00 52,12 618 531 54,65 648 557 57,10 677 582 59,41 705 606
16,00 59,57 706 607 62,46 741 637 65,26 774 666 67,90 805 692
18,00 67,02 795 683 70,27 833 717 73,41 871 749 76,39 906 779
20,00 74,47 883 759 78,08 926 796 81,57 967 832 84,87 1007 865
Pump pressure bar
Gph 14 15 16 17
kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h
2,75 12,11 144 123 12,53 149 128 12,95 154 132 13,35 158 136
3,00 13,21 157 135 13,67 162 139 14,13 168 144 14,56 173 148
3,50 15,42 183 157 15,95 189 163 16,49 196 168 16,99 201 173
4,00 17,62 209 180 18,23 216 186 18,84 223 192 19,42 230 198
4,50 19,82 235 202 20,51 243 209 21,20 251 216 21,84 259 223
5,00 22,03 261 225 22,79 270 232 23,55 279 240 24,27 288 247
5,50 24,23 287 247 25,07 297 256 25,91 307 264 26,70 317 272
6,00 26,43 313 270 27,49 326 280 28,27 335 288 29,13 345 297
6,50 28,63 340 292 29,63 351 302 30,62 363 312 31,55 374 322
7,00 30,84 366 314 31,91 378 325 32,98 391 336 33,98 403 347
7,50 33,04 392 337 34,19 405 349 35,33 419 360 36,41 432 371
8,00 35,25 418 359 36,47 433 372 37,69 447 384 38,80 460 396
8,50 37,45 444 382 38,74 459 395 40,04 475 408 41,26 489 421
9,00 39,65 470 404 41,02 486 418 42,40 503 432 43,69 518 446
9,50 41,85 496 427 43,30 514 442 44,75 531 456 46,11 547 470
10,00 44,06 523 449 45,58 541 465 47,11 559 480 47,11 559 480
11,00 48,46 575 494 50,14 595 511 51,82 615 528 53,40 633 545
12,00 52,87 627 539 54,70 648 558 56,53 670 576 58,25 691 594
14,00 62,68 732 629 63,81 757 651 65,95 778 669 67,96 806 693
16,00 70,49 836 719 72,93 865 744 75,38 894 769 77,67 921 792
18,00 79,30 940 809 82,05 973 837 84,80 1006 865 87,38 1036 891
20,00 88,11 1045 899 91,17 1081 930 94,22 1117 961 97,09 1151 990
Pump pressure bar

12 171 635 02 04-01
03. INSTALLATION
Acceptance inspection
Ensure that everything is delivered and that there is no transport damage.
If there is anything wrong with the delivery, please report it to the supplier.
Any transport damage should be reported to the forwarding company.
Preparations for installation
Ensure that the size and capacity range of the burner are suitable for the
boiler. Power data on the data plate refer to the minimum and maximum
power of the burner.
Distribution of oil
To ensure satisfactory operation it is essential that the oil distribution sys-
tem is correct.
Observe the following:
- See Pump instructions for choice of tube diameter, tube length and height
difference.
- Fix the tubing with a minimum number of screw fittings.
- Fix the tubes so that the oil hoses are not subjected to tensile stress or
sharp bending when swinging out the burner or removing it for service.
- Fit the oil filter 1½” so that the filter cartridge can easily be replaced.
Electrical connections
The main power switch must be turned off before beginning electrical in-
stallation. If the boiler has a 7-pin and a 4-pin Eurostecker connector these
will often connect straight to the burner. If not, use the connectors supplied.
A 5-pin connector supplies the burner motor with a separate 3-phase supply.
See connection under the Electrical equipment heading.
If another electrical connection is used than the one recommended by
Bentone, there might be a risk of material damage or personal injury.
Choice of nozzle
See under Technical Data: Recommended nozzle and table of nozzles.
Setting of the brake plate and air flow
Basic burner settings can be made before commissioning as shown in the
diagram. See Basic settings. Note that these are just basic settings and
must be correctly adjusted when the burner has been started. Flue gas
analysis and soot measurement should be carried out at this time.

!
Warning

13
03.INSTALLATION
Burner installation
Hole pattern
Check that the hole pattern on the boiler matches the pattern on the burner flange.
Flame head d1d2d3
B55 (160)* 165 M12 (226)* 254-295
B65 (160)* 210 M12 (226)* 254-295
* The hole pattern can be reduced if the burner pipe is fitted from the front
and the heels in the flange are ground off.
Installing the burner
1. Separate the burner body and the flange.
2. Fit the flange and gasket on the boiler.
3. Insulate between the burner pipe and boiler door to reduce heat radiation.
4. Slide the burner body on to the guides.
5. Pull the brake plate off the oil pipe.
6. Fit the chosen nozzles (see Technical data).
7. Fit the brake plate and check the ignition electrodes
(see Servicing the burner).
8. Slide the burner together and secure it with the nuts (E).
Oillines
1. Check the size of the oil line (see Pump instructions).
2. An oil filer (1/2") must be fitted to the oil line. If an air trap is fitted then
the oil filter should be fitted to the oil line before the air trap.
3. With a single pipe system the return plug must be removed
(see Pump instructions).
4. When fitting oil hoses, check that the supply and return hoses are
connected to the right couplings on the oil pump. The hoses must be
positioned so that they are not subjected to tensile stress or sharp
bending.
5. Bleed the oil system. The oil pump will be damaged if it is run dry.
6. The vacuum in the suction line should not exceed 0.3 bar during
commissioning.
Electrical connections
1. Turn off the main power switch.
2. Connect the Eurostecker connectors (see Electrical equipment).
3. Check that the burner control switch (S1) is off.
4. Fit the Eurostecker connectors on the burner.
5. Turn on the main power switch.
6. Check the direction of rotation of the burner motor.
171 635 03 04-01
d2
d1
d3

Return line Suction line

E

14
Choice of nozzle Burner output= 770 kW
B65-2H/B65-2/B65-2R Nozzle Stage 1 : 770 x 0,6 = 460 kW 460 / 11,86 = 38,8 kg/h
Nozzle Stage 2 : 770 x 0,4 = 310 kW 310 / 11,86 = 26,1 kg/h
According to the table of nozzles this gives the following nozzles:
Stage 1 : 8,50 Gph
Stage 2 : 6,00 Gph
Pump pressure : 14 bar
Basicsettings Nozzle assembly Stage 2 = 15
B65-2H Air adjustment Stage 1 = 25°
Stage 2 = 65°
Each graduation on the scale corresponds to 10°.
Basicsettings Power outputs and nozzle choice from example.
B65-2 Nozzle assembly Stage 2 = 15
Damper motor Closed = 0° Blue cam
Stage 1 = 25° Orange cam
MV 2 = 50° Black cam
Stage 2 = 65° Red cam
The black cam for Stage 2 (MV 2) must be placed between the cams for
Stage 1 and Stage 2. The positions of MV 2 are determined by the boiler
characteristics when switching between stages, but for a basic setting the
black cam should be placed in the middle.
Basicsettings Power outputs and nozzle choice from example.
B65-2R Nozzle assembly Stage 1 = 0
Stage 2 = 15
Damper motor Closed = 0° Blue cam
Stage 1 = 25° Orange cam
MV 2 = 50° Black cam
Stage 2 = 65° Red cam
The black cam for Stage 2 (MV 2) must be placed between the cams for
Stage 1 and Stage 2. The positions of MV 2 are determined by the boiler
characteristics when switching between stages, but for a basic setting the
black cam should be placed in the middle.
Choice of nozzle Burner output = 880 kW
B65-3R Nozzle 880 / 3 = 293 kW 293 / 11,86 = 24,7 kg/h
According to the table of nozzles this gives the following nozzles:
Stage 1 : 5,50 Gph
Stage 2 : 5,50 Gph
Stage 3 : 5,50 Gph
Pump pressure : 14 bar
Basicsettings Power outputs and nozzle choice from example.
B65-3R Nozzle assembly Stage 1/2 = 5
Stage 3 = 20
Damper motor Stage 1 = 10° Blue cam
MV 2 = 30° Black cam
Stage 2 = 44° Orange cam
MV 3 = 60° Green cam
Stage 3 = 80° Red cam
The cams for Stage 2 (MV 2) and Stage 3 (MV 3) must be placed between
the cams for Stage 1 and Stage 2, and between Stage 2 and Stage 3,
respectively. The positions of MV 2 and MV 3 are determined by the boiler
characteristics when switching between stages, but for a basic setting the
cams (MV2 and MV3) should be placed in the middle.
171 725 10 04-01
04. BASIC SETTINGS
Typical basic settings for B65-2H/B65-2/B65-2R/B65-3R

15 171 725 11 04-01
04. BASIC SETTINGS
Set values for nozzle assembly B55
Set values for nozzle assembly B65
Set values for air damper B55
Set values for air damper B65
100 700600500400300200 800
kW
0
20
40
80
100
120
60
Air, <°
0
20
60
40
80
100
120
600400200 800 1000 1200
kW
Air, <°
600400200 800
0
10
30
20
40
1000 1200
kW
Scale, nozzle
assembly
kW
40
100
0
10
20
30
700600500400
300
200 800
Scale, nozzle
assembly

16
Nozzle assembly regulation – fixed brake plate
Nozzle assembly regulation is used to achieve the most favourable pressure
drop possible across the brake plate.
Nozzle assembly regulation should be adjusted for Stage 2 output.
Adjustment
Adjust to the desired position on the scale (A) using the set screw (B)
(turning anti-clockwise reduces the pressure drop and moves the brake
plate outwards).
If pulsation occurs, the pressure drop across the brake plate can be alte-
red until pulsation stops.
Nozzle assembly regulation – adjustable brake plate
Nozzle assembly regulation is used to achieve the most favourable pressure
drop possible across the brake plate for each output stage.
Two nozzles
Nozzle assembly regulation adjusts the position of the brake plate between
Stage 1 and Stage 2 by means of a hydraulic piston.
Three nozzles
Nozzle assembly regulation adjusts the position of the brake plate between
Stage 2 and Stage 3 by means of a hydraulic piston.
Low load
Undo the locking nut.
Adjust to the desired position on the scale (A) by sliding the plate to the
desired position. Tighten the locking nut (C).
High load
Adjust to the desired position on the scale (A) using the set screw (D)
(turning anti-clockwise reduces the pressure drop and moves the brake
plate outwards).
If pulsation occurs, the pressure drop across the brake plate can be alte-
red until pulsation stops.
Hydraulic air adjustment
Stage 1
Set the control switch (S2) to low load (I). Undo the screw (E), turn the
damper to the desired position and retighten the screw (E).
Stage 2
Set the control switch (S2) to high load (I). Use the adjuster pin to screw
the sleeve (F) in (to reduce) or out (to increase). The position of the dam-
per can be read from the damper scale (G). Carry out flue gas analysis to
check the air settings.
171 725 12 04-01
04. BASIC SETTINGS
EFG
CAD
BA

17 171 755 12 04-01
05.MAINTENANCE
Servicing the burner device
Removal and fitting 1. Turn off the main power switch and disconnect the Eurostecker
connectors from the burner.
2. Undo the nuts (E) and pull out the burner body on its guides.
3. Undo and remove the brake plate from the oil pipe.
4. Unscrew the nozzles.
5. Fit the nozzles.
6. Fit the brake plate (see Adjusting the brake plate).
7. Check the ignition electrodes (see Adjusting ignition electrodes).
Replace if necessary.
8. Slide the burner together and secure it with the nuts (E).
9. Connect the Eurostecker connectors and turn on the main power switch.
10. Check combustion*.
Note:
* After servicing/replacing components that affect combustion, a flue gas
analysis and soot measurement must be carried out on the installation.
NOTE!
If nozzles are dirty always replace them with new ones. Do not clean them.
On boilers with a hinged door, the door can be opened and the burner pipe
can be removed from the flange and pulled forwards.
With burners that have an extended burner tube, the burner body must be
lifted off the guides, or the oil pipe must be disconnected from the solenoid
valves to be removed for servicing.
Adjusting the ignition electrodes and brake plate
Adjustment dimensions for ignition electrodes.
Burner, type a b c d e
B55-2 2,5-3,0 2,0 6,5-7,0 2,0 6,0-7,0
B55-3 2,5-3,0 0,0 6,5-7,0 2,0 6,0-7,0
B65-2 2,5-3,0 2,0 6,5-7,0 2,0 10,0-12,0
B65-3 2,5-3,0 0,0 6,5-7,0 2,0 10,0-12,0
NOTE!
It is important that the spark does not strike the brake plate or nozzle.
B55 B65





E
b

a
 c
d


a
b

c
d


e
e

18 171 755 13 05-01
05.MAINTENANCE
Servicing the air damper
Removal and fitting 1. Turn off the main power switch and disconnect the Eurostecker
connectors from the burner.
2. Undo the nuts (E) and pull out the burner body on its guides.
3. Remove the intake grille from the air intake.
4. Release the damper motor.
5. Clean the air damper (F) and the intake. Lubricate the damper shaft if applicable.
6. Re-engage the damper motor.
7. Fit the intake grille over the air intake.
8. Slide the burner together and secure it with the nuts (E).
9. Connect the Eurostecker connectors and turn on the main power switch.
10. Check combustion*.
Replacing the damper motor
Removal and fitting 1. Turn off the main power switch and disconnect the Eurostecker
connectors from the burner.
2. Note the positions of the cables and then disconnect the cables from
the damper motor
3. Release the damper motor and lock it at 30°.
4. Undo the screws (G) that secure the mounting plate for the damper motor.
5. Raise it carefully so that the air damper stays in the air intake.
6. Disconnect the (H) link arm from the motor shaft.
7. Separate the damper motor from the mounting plate (I).
8. Refit the damper motor on the mounting plate.
9. Connect the link arm to the damper motor shaft. It is important that the
screw is at right angles to the plane of the shaft.
10. Release the damper motor and lock it at 30°.
11. Fit the mounting plate by guiding the link arm into the attachment
point on the air damper and the air damper shaft into the mounting
plate (make sure that the bushings are fitted between the mounting
plate and damper shaft).
12. Release the damper motor and check that the damper moves freely.
Close the damper and zero the graduated scale on the damper motor.
13. Make the electrical connections to the damper motor.
14. Reset the damper motor cams.
15. Connect the Eurostecker connectors and turn on the main power switch.
16. Check combustion.*
Replacing the oil pump B55/B65
Removal and fitting 1. Turn off the main power switch and disconnect the Eurostecker
connectors from the burner.
2. Disconnect the oil hoses from the pump.
3. Undo the screws (J) and pull out the oil pump.
4. Measure the distance between the pump mounting and the pump coupling
(K).
5. Transfer the pump coupling to the new pump and adjust to give the same
spacing between the pump and pump coupling as before (K)
6. Fit the oil pump on the burner and tighten the screws (J). (It is important that
splines on the pump shaft align correctly with the pump coupling.)
7. Fit the oil hoses.
8. Connect the Eurostecker connectors and turn on the main power switch.
9. Bleed the pump, start the burner and adjust to the correct oil pressure.
10. Check combustion.*
Note:
* After servicing/replacing components that affect combustion, a flue gas
analysis and soot measurement must be carried out on the installation.
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19
06. INSTRUCTIONS PUMP TYPE RSA 95 & 125
Technical data
RSA 95 RSA 125
Viscosity range: 1,3-18,0 mm2/s
Pressure range at viscosity 1,3-1,8: 5,5-12,0 bar
Pressure range at viscosity 1,8-18,0: 2,5-21,0 bar
Oil temperature: -10 to+70°C
Nozzle capacity at viscosity 4,3: 150-190 l/h 215-260 l/h
Gearwheel capacity: 225 l/h 294 l/h
Max pressure on suction- and return side: 4 bar
Components
1. Pressure gauge port G 1/8"
2. Nozzle port G 1/4"
3. Suction line G 1/4"
4. Suction line G 1/4"
5. Return line G 1/4"
6. Return line G 1/4"
7. By-pass plug
8. Pressure adjustment, 4 mm Allen key
Mounting/dismounting by-pass plug
In a 2-pipe-system excess oil is led back direct to the oil tank. In a 1-pipe-
system the by-pass plug must be removed so that there is a free passage
back to the suction side through the return line with the return port closed.
(Pos.7).
Purging
On 1-pipe systems it is necessary to purge the pump. On 2-pipe systems
purging is automatic through the return line.
Replacing the filter
Replace the oil fiter on the oil pump as follows.
- Close the oil valves.
- Unscrew the cover (4 x 5 mm Allen screws).
- Replace the oil filter.
- Replace the cover gasket.
- Refit the cover.
- Open the oil valves.
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20
06. INSTRUCTIONS PUMP TYPE RSA 95 & 125
Function Danfoss RSA 95 - 125
When the pump is started oil is drawn through the suction port "S" via filter
"H" to the suction side of the gearwheel set "C". From here the gearwheel
set pumps the oil to the pressure side and at the same time the oil becomes
pressurized. The oil is led to cut-off and regulating valve "V" which opens
when the set pressure is reached.
The pressure is controlled and kept constant by regulating valve "V". At the
same time the gearwheel set "C" distributes the oil through nozzle port "P"
and pump return side "R" via the shaft seal "F".
The quantity of oil supplied to nozzle port "P" is determined by the pressure
set on regulating valve "V" and the nozzle/resistance in the nozzle line.
In 2-pipe-systems excess oil is led back to the oil tank. In 1-pipe-systems
the by-pass plug "A" must be removed to give free flow back to the suction
side via return line "G" with return port "R" closed.
When the pump is stopped, the pump output drops and produces a drop
in the oil pressure. The spring in the regulating valve presses the regulating
piston forward until it seals in port "P". This cuts off the oil flow to the
nozzle and ensures that the nozzle line is effectively shut off.
If the pump is overloaded, i.e. more oil is demanded than the gearwheel is
able to pump under the given conditions, the oil pressure falls below the
set value because the piston of the regulating valve moves towards its
closed position and partially or wholly cuts off the return oil via port "O".
This can be remedied by
- reducing the pump pressure
- reducing the capacity, i.e. smaller nozzle or greater resistance
- changing to a pump with higher capacity
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Schematic diagram
1. Nozzle Stage 1
2. Nozzle Stage 2
3. Nozzle Stage 3
4. Solenoid valve Stage 1 (Y1)
5. Solenoid valve Stage 2 (Y2)
6. Solenoid valve Stage 3 (Y3)
7. Safety valve for nozzle (Y1S)
Only for capacities over 100 kg/h or on special request by customer.
8. Hydraulic control device
Only on burners with hydraulic air control or nozzle assembly optimisation.
9. Oil pump
Items 3 and 6 are not fitted to two-stage burners. Item 8 is connected after
solenoid valve nozzle 2 (Y2).

21 171 805 10 04-01
06. INSTRUCTIONS PUMP TYPE RSA 95 & 125
Suction line tables
1-pipe system
Height Pipe diameter
H ø12mm ø15mm ø20mm
mm m m
With an underlying tank a 1-pipe-
system is not recommended
Two-pipe system
Height Pipe diameter
H ø12mm ø15mm ø20mm
mm m m
0,0 41 100 100
-0,5 36 89 100
-1,0 31 77 100
-1,5 26 65 100
-2,0 22 53 100
-2,5 17 41 100
-3,0 12 29 91
-3,5 7 17 53
-4,0 2 5 15
The suction line tables consist of theoretically calculated values where the
pipe dimensions and oil velocity have been matched so that turbulences
will not occur. Such turbulences will result in increased pressure losses
and in acoustic noise in the pipe system.
In addition to drawn copper piping a pipe system usually comprises 4 elbows,
a non-return valve, a cut-off valve and an external oil filter.
The sum of these individual resistances is so insignificant that they can be
disregarded.
The tables do not include any lengths exceeding 100 m as experience shows
that longer lengths are not needed. The tables apply to a standard fuel oil of
normal commercial quality according to current standards. On commissioning
with an empty tube system the oil pump should not be run without oil for
more than 5 min. (a condition is that the pump is being lubricated during
operation).
The tables state the total suction line length in metres at a viscosity of
6,0 mm2/s.
1-pipe system
Height Pipe diameter
H ø12mm ø15mm ø20mm
mmmm
With an overlying tank a 1-pipe-
system is not recommended.
Two-pipe system
Height Pipe diameter
H ø12mm ø15mm ø20mm
mmmm
4,0 81 100 100
3,5 76 100 100
3,0 71 100 100
2,5 66 100 100
2,0 61 100 100
1,5 56 100 100
1,0 51 100 100
0,5 46 100 100
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