
3Bentone BFG1
General
Table of contents
GENERAL
Important to think about!_____________________________________________4
Safety instructions______________________________________________________4
Warning ____________________________________________________________________4
Safety instruction________________________________________________________5
Delivery check____________________________________________________________5
Preparations for installation__________________________________________5
1. TECHNICAL DATA _________________________________________________________6
1.1 Dimensions BFG1 ____________________________________________________6
1.1.1 Dimensions flanges________________________________________6
1.2 Capacity range BFG1 H1, BFG1 H2 and BFG1 H3______7
1.3 Model BFG1 H1_______________________________________________________8
1.3.1 Burner output/ Basic settings_________________________8
1.4 Model BFG1 H2_______________________________________________________9
1.4.1 Burner output/ Basic settings_________________________9
1.5 Model BFG1 H3_____________________________________________________10
1.5.1 Burner output/ Basic settings_______________________ 10
1.6 Description____________________________________________________________ 12
1.6.1 Components_______________________________________________13
2. INSTALLATION ____________________________________________________________ 14
2.1 Skeleton diagrams _________________________________________________14
2.2 Delivery check _______________________________________________________15
2.3 Preparations for installation_____________________________________15
2.4 Gas supply ____________________________________________________________15
2.5 Electric connection_________________________________________________15
2.6 Setting brake plate and air flow________________________________15
2.7 Burner installation___________________________________________________ 16
2.7.1 Hole pattern________________________________________________ 16
2.7.2 Burner installation________________________________________ 16
2.7.3 Gas connections _________________________________________16
2.7.4 Electric connection ______________________________________16
2.8 Control measures___________________________________________________ 17
2.8.1 Gas quality _________________________________________________ 17
2.8.2 Bleeding_____________________________________________________17
2.8.3 Function test_______________________________________________17
2.8.4 Leakage testing___________________________________________17
3. BASIC SETTINGS ________________________________________________________ 18
3.1 Determination of gas quantity for the system_____________18
3.1.1 Example of how to calculate the gas quantity
(natural gas):_______________________________________________ 18
3.1.2 Nozzle assembly adjustment ________________________ 19
3.1.3 Air intake adjustment ___________________________________19
3.1.4 Air quantity setting procedure _______________________ 19
3.1.5 Inlet cone, air control ___________________________________20
3.1.6 Rotation of air intake____________________________________20
3.1.7 Air duct ______________________________________________________20
4. BURNER SERVICE ______________________________________________________ 21
4.1 Service__________________________________________________________________ 21
4.1.1 Combustion device service___________________________ 21
4.1.2 Fan motor replacement________________________________22
4.1.3 Air intake and inlet cone service ____________________23
4.1.4 Fan wheel check _________________________________________ 23
4.1.4.1 Inspection ______________________________________________23
4.1.5 Fan wheel service________________________________________ 24
4.1.6 Electrical package _______________________________________24
4.1.6.1 Complete electrical package replacement _____________25
4.1.6.2 Single electrical package component replacement____26
5. MULTIBLOCK______________________________________________________________ 27
5.1 GB-LD055 D01...___________________________________________________27
5.1.1 Setting multiblock, GB-LD055 D01..._____________ 28
5.1.1.1 Setting the gas flow ____________________________________28
5.1.1.2 Setting the pressure regulator__________________________28
5.1.1.3 Coil replacement _______________________________________28
5.1.1.4 Replacement of gas pressure switch (GW...A5)________28
5.1.1.5 Important _______________________________________________28
5.2 MBC-65-DLE-S20__________________________________________________29
5.2.1 Setting multiblock, MBC-65-DLE-S20 ___________30
5.2.1.1 Setting gas flow ________________________________________30
5.2.1.2 Setting pressure regulator______________________________30
5.2.1.3 Replacement of coil ____________________________________30
5.2.1.4 Replacement of gas pressure switch (GW...A5)________30
5.2.1.5 Important _______________________________________________30
5.3 MBC-120-DLE-S20________________________________________________31
5.3.1 Setting multiblock, MBC-120-DLE-S20 _________32
5.3.1.1 Setting gas flow ________________________________________32
5.3.1.2 Setting pressure regulator______________________________32
5.3.1.3 Setting start gas flow___________________________________32
5.3.1.4 Replacement of coil ____________________________________33
5.3.1.5 Replacement of gas pressure switch (GW...A5)________33
5.3.1.6 Important _______________________________________________33
6. GENERAL INSTRUCTIONS __________________________________________ 34
6.1 Flame monitoring and ionisation current check__________ 34
6.1.1 Flame monitoring ionisation __________________________ 34
6.1.2 UV –detector (QRC)_____________________________________34
6.1.3 Flame monitoring UV-detector (QRC)_____________34
6.1.4 Setting of air pressure switch________________________35
6.1.5 Setting gas pressure switch min____________________ 35
6.1.6 Setting gas pressure switch max___________________35
6.1.7 Air pressure switch, gas pressure switch________36
6.1.8 Handing over of the installation _____________________37
7. ELECTRIC EQUIPMENT LME...____________________________________ 38
7.1 Wiring diagram ______________________________________________________38
7.1.1 List of components______________________________________39
7.1.2 Function LME...___________________________________________39
7.2 Control program at faults; fault mode indicator LME ....__40
7.2.1 Colour codes ______________________________________________40
7.2.1.1 Diagnosing alarm causes_______________________________40
7.2.1.2 Limiting of starting repetitions __________________________40
7.2.1.3 Alarm code table _______________________________________41
7.2.1.4 Interface diagnostics ___________________________________41
8. FAULT LOCATION GUIDE ____________________________________________ 42
8.1 Gas Burner____________________________________________________________ 42
9. DECLARATION OF CONFORMITY _______________________________ 46
10. GENERAL INSTRUCTIONS FOR GASBURNERS_______ 47
General