enertik 100A User manual

Motive Charger
User Manual
Version: 1.1

Table of Contents
1. SAFETY INSTRUCTIONS..........................................................................................................................1
2. INSTALLATION ..........................................................................................................................................2
2.1 Unpacking and Inspection..................................................................................................................2
2.2 Product Overview...............................................................................................................................2
2.3 Mounting the Unit ...............................................................................................................................3
2.4 AC Input Connection ..........................................................................................................................4
2.5 Battery Connection.............................................................................................................................5
3. OPERATION...............................................................................................................................................7
3.1 Power ON/OFF...................................................................................................................................7
3.2 Operation and Display Panel .............................................................................................................7
3.3 LCD Display .......................................................................................................................................8
3.4 LCD Setting......................................................................................................................................10
3.5 Fault Reference Code ......................................................................................................................16
3.6 Warning Indicator .............................................................................................................................18
4. TROUBLE SHOOTING ............................................................................................................................19
5. SPECIFICATIONS....................................................................................................................................21

1
1. SAFETY INSTRUCTIONS
Thanks for choosing our product, please read carefully the following user manual and the safety
instructions before installing the unit or using the unit! Keep this manual for future reference.
CAUTION –The batteries should be match with the voltage and current of this product to operate
charging.
Only qualified personnel can install this device with battery.
Do not disassemble the unit. Take it to a qualified service center when service or repair is required.
Incorrect re-assembly may result in a risk of electric shock or fire.
To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning.
Turning off the unit will not reduce this risk.
Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop
a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input
short circuits.
Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please send this battery charger back to local dealer or service center
for maintenance.

2
2. INSTALLATION
2.1 Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should
have received the following items inside of package:
Charger Unit Manual Mounting bracket x 2M5 screws x 3M10 expansion bolts x 4
U bracket DC cable
2.2 Product Overview
1. LCD display
2. RGB LED bar (refer to LCD setting section for the details)
3. Touchable function keys
4. Power on/off switch
5. Emergency power off device (EPO) button
6. AC input connectors
7. AC on/off breaker
8. DC output
9. Communication port

3
2.3 Mounting the Unit
1) Choose mounting location
Select an appropriate mounting location. Do not mount the battery charger on flammable construction
materials. Locate the unit on a vertical solid surface.
Note: Install this battery charger at eye level in order to allow the LCD display to be read at all times.
2) Check the clearance
Install the unit in a protected area that is free of excessive dust and has adequate air flow. For proper air
circulation to dissipate heat, allow a clearance of approx. 20 cm to the side and approx. 50 cm above and below
the unit. Do NOT operate it where the temperature and humidity is beyond the requirement. Check the
specification for the limitation.
3) Drill the holes
Drill Four holes in proper locations as following marked distance.
4) Mount the unit
Step 1: Remove the wiring cover of the unit. Fix one mounting bracket on the bottom of the charger with three
M5 screws.
Step 2: Use two M10 expansion bolts to fix another mounting bracket onto the mounting surface align with the
two holes drilled previously.
Step 3: Place the unit over the mounting bracket on the surface.
Step 4: Install the unit by screwing two M10 expansion bolts as shown in chart.




WARNING!! Remember that this battery charger is heavy so please be careful when removing it from the
package.
SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON-COMBUSTIBLE SURFACE ONLY.

4
2.4 AC Input Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between the
unit and AC input power source. This will ensure the unit can be securely disconnected during maintenance and
fully protected from over current of AC input. The recommended spec of AC breaker is 100A.
WARNING! All wiring must be performed by a qualified personnel.
WARNING! It's very important for system safety and efficient operation to use appropriate cable for AC
input connection.
WARNING: Be sure that AC power source is disconnected before making AC input connection.
Please follow below steps to implement AC input connection:
1) The suggested cable for AC wires is 12 AWG. Remove insulation sleeve 18mm for five conductors of wires.
18
2) Disassemble the AC connector cover by removing 4 screws.
3) Insert AC input wires through the cable gland, then connect AC input wires according to polarities indicated
on terminal block and tighten the terminal screws. Be sure to connect PE protective conductor ( ) first.
Input Terminal
R
S
T
N
Ground
4) Make sure the wires are securely connected. Fix the AC connector cover with four screws.

5
2.5 Battery Connection
CAUTION: For safety operation and regulation compliance, it’s requested to install a separate DC over-current
protector or disconnect device between battery and battery charger. It may not be requested to have a
disconnect device in some applications, however, it’s still requested to have over-current protection installed.
WARNING! All wiring must be performed by a qualified personnel.
Please follow below steps to implement battery connection:
1) Losing two screws on battery terminals. Insert the ring terminal of battery cable flatly into battery
terminals of the unit and make sure the bolts are tightened with torque of 2.5-3 Nm. Make sure polarity at
both the battery and the unit are correctly connected and ring terminals are tightly screwed to the battery
terminals.
2) If it's necessary to hold battery cable, install U bracket properly.
3) Assemble the wiring cover to the unit with four screws.
CAUTION: Important
Be sure to connect AC wires with correct polarity. If wires are connected reversely, it may cause utility
short-circuited.

6
WARNING: Shock Hazard
Installation must be performed with care due to high battery voltage in series.
CAUTION!! Do not place anything between the flat part of the Battery Charger terminal and the
ring terminal. Otherwise, overheating may occur.
CAUTION!! Do not apply anti-oxidant substance on the terminals before terminals are
connected tightly.
CAUTION!! Before making the final DC connection or closing DC breaker/disconnector, be sure
positive (+) must be connected to positive (+) and negative (-) must be connected to negative
(-).

7
3. OPERATION
3.1 Power ON/OFF
Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch
to turn on the unit.
3.2 Operation and Display Panel
The operation and display panel, shown in below chart, is on the front panel of the unit. It includes a LCD
display, four touchable function keys and RGB LED Bar, indicating the operating status and input/output
power information.
Touchable Function Keys
Function Key
Description
ESC
To exit setting mode
PREVIOUS
To go to previous selection
NEXT
To go to next selection
ENTER
To confirm the selection in setting mode or enter setting mode

8
3.3 LCD Display
The LCD display information will be switched in turns by pressing “ ” “ ” button. The selectable information
is switched as the following table in order.
Display Items
LCD Display
AC input voltage in L1 phase->AC input
voltage in L2 phase->AC input voltage in
L3 phase (three phase voltage display in
turns with 3s interval)
AC Input Frequency
Charger CV Voltage Charger Float Voltage
Maximum Charger Current
Battery Capacity
Charging Current Bar
Charging Voltage
Charging Current
Charging Watt
Charging Time
(Default Display Screen)