enVerid HLR 200R User manual

HLR®200R
Installation, Operation, and Maintenance Manual
Model # 01-660-02
enVerid Systems Inc.
21 Southwest Park, Westwood, MA 02090
617-795-4000
Version 1.0.0, 2023
All rights reserved

HLR 200R Installation, Operation, and Maintenance Manual Contents
enVerid Systems Inc. Page 2 of 58 Version: 1.0.0
Contents
Contents ...................................................................................................2
Acronyms & Abbreviations ....................................................................4
Safety ........................................................................................................5
HLR 200R Module Overview ...................................................................6
HLR 200R Module Components ....................................................................................6
Component Descriptions............................................................................................... 8
Inlet Sensor (Optional) ...................................................................................................9
Required Tools and Materials......................................................................................... 11
Installation Procedure ...................................................................................................... 12
Module Dimensions and Weights ...............................................................................16
Maintenance and Service Clearance Requirements .................................................17
Installation.............................................................................................19
HLR 200R Module Installation .....................................................................................19
Installation Requirements ...........................................................................................20
Curb Mounted Installation...........................................................................................21
Ductwork Connections.................................................................................................22
Duct Insulation..............................................................................................................23
HLR 200R Module Power .............................................................................................23
Installing Sorbent Filters ..............................................................................................25
Initial HLR 200R Startup ...............................................................................................28
Pre-Startup Checklist ............................................................................29
Wiring Diagrams ....................................................................................30
HLR 200R Startup and Configuration Guide.......................................31
Interfacing with the HLR Controller ............................................................................31
Default Controller GUI Login........................................................................................... 32
Model Selection ............................................................................................................33
SYLK™ Actuator Settings .................................................................................................. 34
Commissioning Procedure ..........................................................................................34
Setting Controller Time Clock ......................................................................................... 35
Commissioning Test Steps...........................................................................................36
Manual Test - Test Instructions ...................................................................................... 36

HLR 200R Installation, Operation, and Maintenance Manual Contents
enVerid Systems Inc. Page 3 of 58 Version: 1.0.0
Automated Test 1: Clean Air Damper, Inlet Damper - Test Instructions .............. 38
Automated Test 2: Fan, Heater, Exhaust Air Damper - Test instructions ............. 38
Additional Configurations............................................................................................41
Network Configuration.................................................................................................42
Setting the HLR 200R Controller’s IP address ............................................................. 43
Configuring BACnet IP ...................................................................................................... 44
Configuring BACnet MSTP ............................................................................................... 46
Control and Data I/O Tables ........................................................................................47
Hardwire Inputs/Outputs.............................................................................................48
MODBUS Settings .........................................................................................................49
Reports ..........................................................................................................................50
Generating a report: ......................................................................................................... 50
Control Sequence ..................................................................................52
Idle..................................................................................................................................52
Scrubbing.......................................................................................................................52
Hardware Interlocks ......................................................................................................... 53
Scrubbing Mode Error Alarms ........................................................................................ 53
Regeneration Mode......................................................................................................53
Regeneration cycle times................................................................................................. 54
Scrub Timer Regen Lockout ............................................................................................ 54
Regeneration Safety Interlocks ...................................................................................... 54
Regeneration Error Alarms.............................................................................................. 54
Regeneration Sequence of Operation .......................................................................... 55
Alarms.....................................................................................................56
Service and Warranty ...........................................................................57
Scheduled Service.........................................................................................................57
Warranty Summary ......................................................................................................57
Warranty.............................................................................................................................. 57
Product Support ....................................................................................58

HLR 200R Installation, Operation, and Maintenance Manual Acronyms & Abbreviations
enVerid Systems Inc. Page 4 of 58 Version: 1.0.0
Acronyms & Abbreviations
Acronym/Abbreviation
Description
AHU
Air Handling Unit
BACnet
Building Automation and Control Networks
BMS
Building Monitoring System
CO2
Carbon Dioxide
GUI
Graphical User Interface
HLR
HVAC Load Reduction
HVAC
Heating, Ventilation, and Air Conditioning
IAQ
Indoor Air Quality
LOTO
Lockout/Tagout
MERV
Minimum Efficiency Reporting Values
Modbus RTU
Modbus Remote Terminal Unit
MPN
Manufacturer Part Number
MSTP
Master – Slave Token Passing
NDIR sensor
Non-dispersive infra-red technology sensor
NEMA
National Electrical Manufacturers Association
OSHA
Occupational Safety and Health Administration
PID Control
Proportional–Integral–Derivative Controller
RH
Relative Humidity
TVOC
Total Volatile Organic Compounds
VOCs
Volatile Organic Compounds

HLR 200R Installation, Operation, and Maintenance Manual Safety
enVerid Systems Inc. Page 5 of 58 Version: 1.0.0
Safety
Read this manual in its entirety prior to performing any work on the HLR 200R module. Follow
the recommendations provided in this manual to ensure personal safety, proper installation
and operation, optimal performance, and maximum module life.
WARNING! Personnel untrained to work with electrical equipment may be seriously
injured or killed if allowed to work on the HLR 200R module. Do not attempt
to perform any electrical work without proper personal protection
equipment.
•Do not alter, puncture, or cut into the casing of the HLR module at any location
without prior written approval from enVerid Systems Inc.
•All work performed on the HLR 200R module must comply with local and state
codes, federal regulations, the construction documents, and this manual.
•Only authorized, trained, and certified personnel should perform or supervise any
work on the HLR 200R module.
•Only qualified licensed electricians should perform any electrical work exterior to
the HLR 200R module.