Epic Cycles Blue Rev Trio User manual

TRIO
USER MANUAL

Introduction
Thank you for purchasing the Blue Rev Trio. We take pride in bringing you a quality product that will offer you years of enjoyment.
This e-bike is featured with zero emission, battery powered, stable performance and overall after-service. It’s a safe and fun experience for the rider
and the environment,
This manual contains details of the product, its equipment, and information on its operation and maintenance. Read it carefully and familiarize yourself with the
e-bike before using it in order to ensure safe use and prevent tragic accidents. Be sure to retain this manual as reference to product knowledge and safe riding.
The manual includes many Warnings and Cautions concerning the safe operation and consequences if safe operation is not performed in respect to operation
and maintenance of this product. All information in the manual should be carefully studied and if you have any questions, you should contact the manufacturer
immediately. The notes/warnings/cautions included within the dotted red boxes as shown to the left should be given special care when reviewing as they are
directly related to hazardous or dangerous situations if not avoided.
Because it is impossible to anticipate every situation or condition which can occur while riding, this manual makes no representation about the safe use of the
bicycle under all conditions. There are risks associated with the use of and bicycle which cannot be predicted or avoided, and which are the sole responsibility
of the rider.
You should save this manual, along with any other documents that were included with your bicycle, for future reference. However, all content in this manual is
subject to change or withdrawal without notice. The maunfacturer makes every effort to ensure the accuracy of its documentation and assumes no responsibility
or liability for any errors or inaccuracies that may appear herein.
Using This Manual
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Parts Description
Handlebars
Seat/Saddle
Seatpost
Battery Fork
Motor

To ensure the safety, make the following functional checks before driving:
1 - Normal operation of the light, brake and power cut system.
2 - Tire pressure (low pressure, will influence both autonomy and speed).
3 - Wheel axle tightening.
4 - Battery charging level.
5 - Braking system adjustment and free operation.
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Display
Motor control
Front brake (North America)
Rear brake (North America)
Daily Checks

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Charging Tips
• The battery pack should be recharged after each use. There is no memory effect so you can charge the battery after short
periods of use without damage.
• The battery can be recharged on or off the bike.
• Remove the battery by turning the key and than pulling forwards and upwards carefully until the pack lifts off.
• The charger will automatically stop once the battery pack is full.
• Always charge in dry conditions and indoors away from direct sunlight.
• Check charger cables, charger, and battery for damage before beginning each charge.
With the battery removed
1. When the battery is removed, do not touch the “+”and“-”contacts, especially with wet hands or metallic objects.
2. Do not recharge the battery in the inverted position. If you do, you drastically reducing it’s lifespan.
3. Place the charge in a flat, secure place, and connect the output plug to the socket in the battery box.
4. Then, connect the input plug (110V/220V terminal) to the power outlet, and the charging will start.
5. After the charging has finished, first, unplug the input plug (terminal 110V/220V), and then the output plug.
Battery Charging

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Additional Charging Info
When the battery is charging on the bike
1. Switch off the power. The battery can be charged on or off the bike.
2. Plug the output lead of the charger into the socket of the battery case.
3. Plug the AC power input plug into the 110/220 volt household power socket to start charging.
4. After charging unplug from the wall outlet first and than from the bike charger socket.
NOTE: Always charge your battery at temperatures between 10 and 26 Celsius degrees and battery is not damaged before charging.
Duration of charging
1. When the input and output terminal are connected, the red indication light of the charger will be turned on, showing that
the power is being connected.
2. When the battery is charged for the first time, 8-10 hours should be spent for charging. When the yellow indication light of the
charger is turned on, showing that the battery basically full and it will switch to trickle charge mode to ensure that
over-charging will not occur, it takes 2-8 hours for normal charging.
3. This charger has the protection device for over-charging. Long time charging should not be more than 24 hours without
affecting the life time of the battery.

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About Charging
If charging with the battery removed
1. Keep the charger in a safe place, away from children.
2. Do not use the battery when not fully charged. That will decrease its lifespan.
3. Do not charge the battery with other charger than the original.
4. The charger works with 110/220V. Please do not open it without permission.
5. Avoid charger contact with liquids and/or metal objects. Always be sure it is safely stored/placed so that it can not
suffer damage from a fall/impact.
6. When in use, the charger should not be covered, to prevent overheating, damage, or fire.
7. The charger is only for indoor use. Please keep it in dry and ventilated place.
8. If you notice a strange smell from the charger, or it is too hot, stop charging please, and contact the manufacturer.

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Driving
Important tips while driving
1. In order to reduce consumption, increase autonomy, and extend the motors lifespan, use the pedals during the startups
and climbs.
2. Do not twist the throttle too fast. The vehicle should accelerated slowly, reducing consumption and risk of
damage to the electrical system. It’s better to use the pedals to avoid sudden stops and startups.
3. To increase security and reduce power consumption, is advised to avoid sudden stops and startups.
4. The vehicle controller has a charge overload protection. If on overload, energy will be cut automatically and
restored when it returns to normal.
5. While driving, avoid using the throttle as you brake, as it may damage the motor.
6. The maximum load is 100-120KGs. Avoid driving with overload. Do not drive too fast.
Important tips when parking
1. When pushing the vehicle manually, turn off the power, to avoid accidental acceleration and accidents.
2. It is recommended to park indoors. Do not forget to switch off the power and remove the key.
3. In a public place, the e-bike must be parked in accordance with local traffic rules. Do not forget to switch off
the power and remove the key.
How to start up the vehicle
A. Press the battery ON/OFF button and battery power LED display to see the power capacity.
B. Hold down center button on button cluster until LCD screen turns on.
battery
button
on top
center button (M)

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Average distance from one charge: 25-40km (active state) differs from different batteries.
Conditions of testing: wind speed: level 2-3, normal atmosphere temperature: 25 degrees,
Load: 90kg; Atmospheric pressure: 3.5kg/cm; Flat concrete surface; Battery: full.
Power consumption of one time charge: ≤0.5kWh
Economical speed: 18km/h
Rated load: 90 kg
Dead load: ≤30kg
Variables such as the load haul, road conditions, road surface, times of
start-up, times of stopping, wind direction, atmospheric temperature,
tire pressure and correct way of charging all affect range.
Driving Range
Surface/Range
Uphill/downhill
Flat
Flat
10KM 20KM 30KM 40KM Driving conditions
Wind level: 2-3
Normal temperature: 25C
Normal Load
Against wind level: 2-3
Normal temperature: 25C
Normal Load
degree of slope 2 degree
wind level:2-3 temperature: 25C
Normal Load
Max Power (25-45KM/H) of journey Economy Power speed (10KM/H) of journey

1.1 Change PAS (Pedal Assist Sensor) grade
Suppose it’s PAS mode now,
shortly press , for PAS grade -1
shortly press , for PAS grade +1
1.2 Shift the speed display
Long press + , to shift the mode of
speed unit to be displayed (KM or Miles)
1.3 ON/OFF 6KM/H cruising, ON/OFF
Headlight, Reset ODO
When e-bike stops, long press
to enter 6KM/H cruising mode. Stop
pressing to exit the cruise mode;
Long press to turn ON/OFF
Headlight;
At P16, long press for 5 seconds to
reset ODO.
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Safety Notes
1.4 ON/OFF the screen
Long press to turn off the screen.
1.5 Change data in multi-function Area
Shortly press to change data.
1.6 Parameters setting
Long press + to start setting parameters, such as
wheel size (inch), and background lighting (Refer to P01-P16).
On the setting interface, shortly press , or
to plus/minus value. Values will be flashing after modifying,
choose the ones you want:
A. Long press to save the value, the shining would stop.
B. Short press to shift to the next parameter, and to
save current values at the same time.
C. Press + to exit setting parameters and to save
values. If not press these buttons, it would exit and save
parameters modified automatically 10s later.

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Basic Maintenance
To ensure safe riding conditions you must properly maintain your bike. You should follow the basic guidelines below
and see your certified local bike shop seasonally to ensure your bike is safe to ride.
Routine checks
1. Ensure that the both wheels, frame and front fork are secure and in correct operation.
2. Tire pressure and condition of the tire.
3. Gearshift indexing and correct operation.
4. Bell and reflectors condition and correct operation.
5. Braking system for correct stopping and operation.
6. If you do not use the vehicle for long periods of time, charge the battery at least once a month, to avoid reducing its lifespan.
Maintenance and cleaning tips
1. Do not pressure wash to avoid getting water into the electrical system. Only hand wash your bicycle.
2. Dirt on painted surfaces should be removed with a neutral, low acid product (such as mild dish soap).
Then wipe clean with a dry cloth.
3. Lubricate the chain with bike specific chain lubes after washing.
4. Do not apply lubricant on the brake rotors, brake calipers, brake levers, rims, tires, battery or controller.

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Troubleshooting
Symptoms
It doesn’t work
Irregular acceleration
and/or reduced top speed
When powered on, the
motor doesn’t respond
Reduced range
The battery won’t charge
Drive wheel makes
strange noises
1. Charger not well connected
2. Battery cases fuse blown
3. Battery wiring disconnected or damaged
1. Charger not well connected
2. Battery cases fuse blown
For your safety, do regular maintenance and tightening checks. If you find any faults or damage, repair immediately.
1. Replace the motor bearings
2. Check tension in spokes, true if
necessary and/or replace the rim
1. Adjust the connections
2. Replace the fuse
3. Reconnect/repair the wiring
1. Insufficient battery power
2. Loose throttle magnet
3. Damaged throttle spring
1. Loose wiring
2. Loose throttle magnet
3. Loose or damaged motor wiring plugs
1. Low tire pressure
2. Low or faulty battery charge
3. Driving with too many hills, braking,
departures, and/or excessive load
4. Battery discharged for long period of time,
without regular charges, aged or damaged
1. Adjust the tire pressure
2. Check the connections and/or fully
charge the battery
3. Help with the pedals
4. Replace the battery
5. Make a prolonged battery charge
1. Charge the battery
2. Weld and adjust
3. Contact authorized bike shop
1. Repair or reconnect
2. Weld and adjust
3. Contact authorized bike shop
1. Insufficient battery power
2. Faulty connections
3. Key in wrong position
1. Charge the battery
2. Clean the battery connections
3. Turn the key to the correct position
1
2
3
4
5
6
Possible causes Most common solutions

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Recommended torque values for threaded fasteners
Number
1
Parts
Handlebar 18-20 NM
2Handlebar and stem 18-20 NM
3Saddle 18-20 NM
4Seatpost 18-20 NM
5Front wheel 16-25 NM
6Rear wheel 25-35 NM
7Bottom bracket-crank 35-55 NM
Torque Required (nm)

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Minimum saddle height and the way to measure
Minimum insertion
into frame should
be 4 inches
To adjust seat height, use quick release lever to set free the seat post
and pull upwards or push downwards to reach desired height.

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Wiring diagram with LCD display
Notes:
1: Except label wire diameter, other=0.30mm2.
2: All connector terminal is electrolytic tinning.
3: All wires are national standard wires.
R=red, B=blue, Bk=black, G=green, Y=yellow, Pr=purple, W=white, Pink=pink, O=orange, Cam blue=Cambridge blue

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Frequent braking and starting, riding uphill against a strong wind, starting from a standstill and riding on
rough or muddy roads, and carrying more than one person, or heavy loads will consume extra battery power and
shorten the range.
A few tips to prolong the battery life during these condition is as frequently.
1. Frequent Braking-try to look ahead and coast rather than stop and go frequently.
2. Riding uphill or against a stiff wind-pedal to make supplement to the battery power.
3. When starting from a standstill-use the pedals to help bring you up to speed.
4. When the battery meter indicators the voltage is low, switch to manual power and avoid using the
battery so you don’t shorten the battery life.
5. If the battery is being stored, remove the battery from the bicycle and recharge it every month.
Saving power and extending your range
1. This user manual should be used only to reference use and functions but should not be used as a reference
for inspection.
2. The images shown may differ from the actual model to technical improvements.
3. We reserve the right to change the model without prior notice due to technical improvements.
4. The vehicle has a top speed limiter. For safety purposes, its removal is strictly prohibited.
5. Ensure pre-ride checks are performed before each and every ride.
6. Only allow others to ride who have already been adequately trained on the use and operation of this product.
Useful tips

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Like any sport, bicycling involves risk of injury and damage. By choosing to ride a bicycle, you assume the responsibility for
that risk, so you need to know—and to practice—the rules of safe and responsible riding and of proper uses and maintenance.
Proper use and maintenance of your bicycle reduces risk of injury. Your bicycle is designed for use by persons 16 years old
and above.
Riders must have the physical coordination, reaction time and mental capability to ride and manage traffic, road conditions,
sudden situations and also respect the laws governing bicycle use where they ride, regardless of age.
If you have an impairment or disability such as a visual impairment, hearing impairment, physical impairment, cognitive/lan-
guage impairment, or a seizure disorder, consult your physician before riding any bicycle.
General precautions
Note on Helmets
Make sure that you always wear an approved bicycle helmet when riding; but also make sure that you understand that a
bicycle helmet is for bicycling only, and must be removed when not riding. A helmet must not be worn while playing, in play
areas, on playground equipment, while climbing trees, or at any time while not riding a bicycle. Failure to follow this warning
could result in serious injury or death. Do not let a child younger than 16 years old ride the bicycle.
Additional notes for parents
As a parent or guardian, you are responsible for the activities and safety of your child, and that includes making sure that the
bicycle is properly fitted to the child; that it is in good and safe operating condition; that you and your child understand the safe
operation of the bicycle; and that you and your child have learned, understand and obey vehicle, bicycle and traffic laws, but
also the common sense rules of safe and responsible bicycling. As a parent, you should read this manual, as well as review
its warnings and the bicycle functions and operating procedures.
A note for parents and guardians

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Your bicycle comes with additional documents and manuals the manufacturers of the system components. These documents must also
be read before using this product.
All users must read this manual before first use. Ensure that you comprehend with all instruction and safety notes.
Ensure the bikes fits you properly before first use. You may lose control or fall if your bike is too big or too small.
Always wear an approved bicycle helmet while using this product and ensure that the helmet manufacturers instructions for fit and care
followed.
Ensure correct tightening and setup is performed on your bicycle before first use and checked regularly.
It is your responsibility to familiarize yourself with laws and requirements for the operation of this product in the area(s) where you ride.
Safety notes before first use

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Ensure handlebar and grips are not damaged and improperly installed. Loose or damaged grips can cause you to lose control and fall.
Failure to wear a helmet when riding may result in serious injury or death.
Do not use this product with standard bicycle trailers, stands, or vehicle bicycle racks. Contact the manufacturer to check if your
equipment will work with the bicycle.
Off-road riding requires close attention and specific skills and present variable conditions and hazards which accompany the conditions.
Wear appropriate safety gear and do not ride alone in remote areas.
Take extra care while riding in wet conditions. Feet or hands can slip in wet conditions and lead to death or serious injury from a fall.
Do not remove front or rear reflectors or the handlebar bell.
Lights should and must be used in addition to reflectors in most locations.
Engaging in extreme riding is extremely dangerous and should be avoided. Although many articles/advertisements/catalogue depict
riders in extreme terrain, this not recommended nor permitted and you can be seriously injured or killed if you perform extreme riding.
Bicycles and bicycle parts have strength and integrity limitations and extreme riding should not be performed or you risk damaging the
components or becoming seriously injured or killed.
Failure to confirm proper installation, comparability, proper operation, or maintenance of any component or accessory can result in
serious injury or death.
After any incident you must consider your bike unsafe to ride until you consult with a certified bicycle service provider for a
comprehensive inspection.
Failure to properly charge, store, or use your battery will void the warranty and may cause a hazardous situation.
Extreme care should be taken when using the pedal assistance sensor on this product. Ensure you understand and are prepared for
the power assistance to prepare you as soon as pedaling is underway.
Additional safety notes

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You should check the operation of the brake inhibitor switches before each side. The brake system is equipped with an inhibitor which
shuts down power to the electric motor whenever the brakes are engaged. Check proper operation slowly while in a controlled
environment by riding slowly with the motor engaged and applying the brake levers are engaged.
User must understand the operation of the twist throttle and pedal assist sensors before using, and take care in their usage in respect to
traveling at speeds appropriate for usage area and user experience level. Always use the lowest assist level until you are comfortable
with the bike and feel confident in controlling the power.
Any changes to the product not expressly approve by original manufacturer could void warranty and care while riding.
Because electric bikes are heavier and faster than normal bicycles, they require extra caution and care while riding.
To avoid shock never submerge the electrical components in water or subject to salt water environments.
The product(s) has been verified on a voluntary basis. The product(s) satisfies the requirements of the Certification Mark of ECM, in
reference to the above listed Standard(s). The above Certification Mark can be affixed on the product(s) accordingly to the ECM
regulation about its release and its use. Whereas the Manufacturer is responsible of the CE certification of the product(s) and not
exempted to perform all the necessary activities before placing the product(s) on the market. The Manufacturer is also responsible to
maintain efficient the internal production control to ensure the product(s) are in compliance with the Certification ECM.
Additional safety notes
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