Eraser R1S User manual

The Eraser Company, Inc.
PO Box 4961/ Oliva Drive
Syracuse, NY 13221, USA
Pho e: [phone] / Fax: [phone]
Website: www.eraser.com
E-mail: i [e-mail]
Eraser International Ltd.
U it M, Hu ti g Gate
A dover SP10 3SJ, E gla d
Pho e: [phone] / Fax: [phone]
Website: www.eraser-i ter atio al.com
Email: sales@eraser-i ter atio al.com
Service and All Spare Parts Available
Operating Manual
Please Read Before Operating Unit
Always Moving Forward
Model R1S Fine Magnet Wire Stripper
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Eraser Company Inc.  Syracuse, NY USA  Ph: 315-454-3 37  [e-mail]  www.eraser.com  Fax [phone]
Eraser International Ltd.  England  Ph:(01 64)351347  [email protected]  www.eraser-international.com  Fax [phone]
SPECIFICATIONS
Wire Size
Minimum..................45 AWG (0.046mmø)
Maximum....................28 AWG (0.33mmø)
Strip Length.........................................0 t infinity
Cl se-up stripping
With size A wheels.........within 5/16 (8mm)
f c il b dy
With size B wheels.........within 3/8 (10mm)
f c il b dy
With BEV wheels...........within 5/16 (8mm)
f c il b dy
Decibel rating............................................66 dB(A)
P wer......................I.E.C. C nnected, 115V 60 Hz
r 220/240V 50Hz single phase
Size...............................................11 1/2 x 6 x 8
(292mm x 152mm x 203mm)
Weight..........................................13 1/2 lbs. (6 Kg)
ORDERING INFORMATION
AR2131 (R1S)..........................Fine wire stripper
115V 60Hz
AR2132 (R1S)............................Fine wire stripper
220/240V 50Hz
Replacement fybrglass wheels (pair).......see chart
Replacement wire wheel (single)..............see chart
(2 required per machine)
AR2901...........................................Wheel dresser
AR3020............Wheel dresser refills (packet f 10)
IR8841...............................RH spindle nut (upper)
IR8853..................................LH spindle nut (l wer)
FINE MAGNET
WIRE STRIPPER
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Eraser Company Inc.  Syracuse, NY USA  Ph: 315-454-3 37  [e-mail]  www.eraser.com  Fax [phone]
Eraser International Ltd.  England  Ph:(01 64)351347  [email protected]  www.eraser-international.com  Fax [phone]
OPERATION
1) Insert wire to
be stripped
2) Adjust pressure on
wire until wire can be
stripped without
breakage
3) Pull wire smoothly
through wheels and out
WHEEL SELECTION GUIDE
Fybrglass Wheel Dimensions
Size A wheels permit
closer stripping to coil
body due to small diam-
eter. Wire wheels also
available in size A.
Size B wheels have a
larger diameter for an
extended wheel life.
BE wheels permit
easy wheel entrance
and large width for strip-
ping several wires at
one time.
Size A Wheels
5/  OD
(15.9mmø)
5/ 
(15.9mm)
5/  OD
(15.9mmø)
5/ 
(15.9mm)
Size B Wheels
BEV Wheels
3/4 OD
(19.1mmø)
1
(25.4mm)
Wheel Dressing
Wheels should be dressed whe ever the perform-
a ce deteriorates. Regular dressi g will i crease
wheel life a d productio . Wheels may be used to
withi 1/8" (3.2mm) of their arbor hole.
FINE MAGNET
WIRE STRIPPER
Size A Size B BEV Stripping Range
AE0128 AE0111 AE0131 24-26 AWG (0.51-0.41mmø)
AE0031 AE0034 AE0076 26-30 AWG (0.41-0.25mmø)
AE0032 AE0035 AE0077 30-42 AWG (0.25-0.064mmø)
AE0033 AE0036 AE0078 35-45 AWG (0.14-0.046mmø)
Order
Number Application
AC0751 For stripping large wires and rectangular sections
AC0752 For general purpose use
AC0754 For general purpose use0.005" (0.13mmø)
Fill Size
0.008" (0.20mmø)
0.004" (0.10mmø)
All wire wheels have an OD & Width of 3/4" (19mmø)
Wire Stripping Wheels
Fybrglass Stripping Wheels
STRIPPING WHEEL SELECTION CHART
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Model R1S Fine Magnet Wire Stripper
OPERATING INSTRUCTIONS
SET-UP
Attach the plexiglass guard t the fr nt f the unit,
using the tw thumbscrews installed n the h us-
ing.
The M del R1S is shipped with f ur m unting
pads l cated n the base. It is rec mmended that
the unit be b lted t the w rk surface. Rem ve the
f ur m unting pads bef re attaching unit t the
w rk surface. Failure t rem ve the pads may
cause the h using t crack. A 6" (152mm) wide
b lt pattern using tw 5/16" diameter b lts may be
used t m unt the unit.
There is n further set-up required. C nnect the
unit t the pr per p wer supply. The US plug is f r
use n 115V, 60Hz mains supply. The Eur pean
plug is f r use n 220/240V 50Hz mains supply.
The UK plug is f r use n 220/240V, 50Hz mains
supply. The p wer c rd sh uld be plugged int
the IEC receptacle at the rear f the R1S. Be sure
t use a pr perly gr unded mains supply.
CAUTION: Envir nmental c nditi ns f r pr per
perati n sh uld be 50° F t 104° F (10° C t
40° C), and 30-75% relative humidity. The unit
sh uld be perated in an pen, well-ventilated
w rk area. This unit may be affected by utside
envir nmental disturbances. Sh uld p wer t the
unit be interrupted, the unit will n t restart until the
I/O ( n/ ff) switch is reset and turned n. The R1S
is rated f r c ntinu us use and is pr tected with a
circuit breaker in the I/O switch.
OPERATION
CAUTION: Safet glasses or other suitable e e
protection should be worn when using this
unit.
Turn unit n by pressing the I n the I/O ( n/ ff)
switch. Set up f r different wire sizes is by trial and
err r. Open the stripping wheels by use f the
space adjusting kn b l cated n t p f the R1S.
Insert the wire between the sl t in the guard and
the wheels and cl se the wheel spacing sl wly
until a slight pull n the wire is felt. Adjust the
pressure n the wire by use f the pressure
regulating kn b n t p f the unit, until the wire
may be easily pulled thr ugh the wheels and
stripped with ut breakage. Insert the wire int the
wheels fr m the side f the guard and at the
furthest p int back in the desired strip length n
the wire. Pull the wire sm thly thr ugh the
wheels and ut. Make wheel adjustments as
necessary until wire strips cleanly and with ut
undue pressure.
CAUTION: Never allow the wheels on the R1S
to grind against each other for an length of
time, as this can put strain on the n lon gears
in the head and ma cause stripping of the
gears. Refer to wheel dressing instructions in
Maintenance to learn how to avoid this oc-
curring.
MAINTENANCE
Wheel Dressing
Fybrglass wheels require frequent dressing t
ensure maximum stripping perf rmance and pre-
vent wire breakage. This is especially critical when
stripping fine gauge wires. Dressing sands the
wheels sm th and rem ves any insulati n em-
bedded in the wheels, as well as rem ving any
gr ves caused by stripping in the same sp t n
the wheels c ntinually. Wheels sh uld be dressed
whenever the perf rmance f the wheels deteri -
rates. Regular dressing will increase wheel life
and pr ducti n. Wheels may be used t within 1/
8" (3.2mm) f their arb r h le. A wheel dresser is
included with the R1S.
T dress the wheels, with the unit running, pen
the wheels slightly and insert the wheel dresser
pr vided, between the wheels. Cl se the wheels
DO NOT OPERATE TOOL UNTIL YOU HAVE READ THOROUGHLY, AND UNDERSTAND COM-
PLETELY, ALL INSTRUCTIONS, RULES, ETC. ON THESE PAGES. THESE ARE IMPORTANT
SAFETY INSTRUCTIONS AND SHOULD BE KEPT FOR FUTURE REFERENCE. CONTACT ERASER
IF INSTRUCTIONS ARE NOT CLEAR.
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n the dresser until a slight pull is felt, and m ve
the dresser back and f rth and side t side be-
tween the wheels until they nce again have a
sm th, parallel surface.
Installing/changing wheels
Stripping wheels f r the R1S must be rdered
separately. See wheel selecti n guide in the r-
dering inf rmati n secti n.
T change wheels rem ve the guard and the nuts
n the ends f the upper and l wer shafts. N te:
The l wer shaft has a left hand thread and the
upper shaft has a right hand thread. Slide the ld
wheels ff the shaft and replace with the new
wheels and secure the nuts back n the shafts.
If replacing standard wheels with any f the bev-
eled (BEV) wheels, the BEV wheels are a press fit
n the shafts as they are l nger than the standard
wheels. The nuts are n t used with BEV wheels.
General maintenance
Clean the unit regularly t rem ve insulati n dust,
etc.
Oil m t r and gear b x n the R1S (Gits il fitting
n fr nt f gear b x) with 3 t 5 dr ps f SAE N .
10 il, nce a week r after 40 h urs f running
time, whichever c mes first.
TROUB E SHOOTING
PROBLEM
Machine will n t strip wires.
SOLUTIONS
1. Check that wheels have been pr perly
dressed.
2. Check that pr per wheel grade is being
used.
PROBLEM
Machine breaks wires.
SOLUTIONS
1. Check that wheels have been pr perly
dressed.
2. Check f r excess pressure n the wire.
3. Check that wheels are n t t cl se
t gether.
4. Check that wires are n t kinked.
5. Check that pr per wheel grade is being
used.
PROBLEM
Machine will n t run.
SOLUTION
1. Check f r stripped gears.
IMPORTANT: No liabilit will be incurred b
The Eraser Co. for injur , death, or propert
damage caused b a product which has been
set up, operated, and/or installed contrar to
Eraser's written instruction manual, or which
as been subjected to misuse, negligence, or
accident, or which has been repaired or altered
b an one other than Eraser, or which has
been used in a manner or for a purpose for
which the product was not designed.
SYMBO S AND DEC ARATIONS
GROUND LOCATION
This protective Earth ground label is
located inside the housing beside the
ground wire. This wire is connected to
the Power Supply Cable and is wired
back through the Mains supply to
ground.
CAUTION LABEL
Refer to the operating instructions
before using this unit. High voltage is
inside this unit and power must be
disconnected before servicing.
ON/OFF LABEL
This is the ON/OFF switch. Press I
for on and press O for off. This switch
is also the anti-start switch. In case of
power outage, this switch must be reset
for the unit to operate.
CE MARKING
Indicates compliance with all appli-
cable EU EMC directives.
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WARNING
DO NOT OPERATE TOOL UNTIL YOU HAVE
READ THOROUGHLY, AND UNDERSTAND
COMPLETELY, ALL INSTRUCTIONS, RULES,
ETC. ON THIS PAGE, AND IN THE OPERATING
MANUAL. WHEN USING ELECTRIC TOOLS, BA-
SIC SAFETY PRECAUTIONS SHOULD ALWAYS
BE FOLLOWED TO REDUCE RISK OF FIRE,
ELECTRIC SHOCK, AND PERSONAL INJURY,
INCLUDING THE FOLLOWING:
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current
to reduce the risk of electric shock. This tool is equipped
with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be
plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.
Do not modify the plug provided  if it will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
Improper connection of the equipment-grounding con-
ductor can result in a risk of electric shock. The green
conductor with or without yellow stripes is the equip-
ment-grounding conductor. If repair or replacement of
the electric cord or plug is necessary, do not connect
the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel
if the grounding instructions are not completely under-
stood, or if in doubt as to whether the tool is properly
grounded.
Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept the
tools plug. Repair or replace damaged or worn cord
immediately.
GENERAL INSTRUCTIONS
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
DONT USE IN DANGEROUS ENVIRONMENTS.
Dont use power tools in damp or wet locations, or ex-
pose them to rain. Keep work area well lighted.
ALWAYS USE SAFETY GLASSES. Everyday eye-
glasses only have impact resistant lenses; they are NOT
safety glasses. Also use face or dust mask if cutting
operation is dusty.
WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets, or other jew-
elry that might get caught in moving parts. Nonslip
footwear is recommended. Wear protective hair cov-
ering to contain long hair.
DONT OVERREACH. Keep proper footing and bal-
ance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for best performance and to reduce the risk
of injury. Follow instructions for lubricating and chang-
ing accessories.
DISCONNECT TOOL before servicing; when chang-
ing accessories, such as blades, wheels, cutters, and
like.
USE RECOMMENDED ACCESSORIES. Consult
the operating manual for recommended accessories.
The use of improper accessories may cause risk of in-
jury to persons.
CHECK DAMAGED PARTS. Before further use of
the tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced.
DO NOT EXCEED THE MAXIMUM MATERIAL
SPECIFICATIONS.
DO NOT OPERATED UNIT WITHOUT GUARDS
IN PLACE OR GUARDS NOT IN WORKING OR-
DER.
DO NOT PERFORM MAINTENANCE OR AD-
JUSTMENTS WITH POWER ON.
DO NOT PLACE FINGERS OR APPENDAGES
IN OR NEAR OPENINGS IN GUARDS.
DO NOT RUN UNIT WITH INCORRECT LINE
VOLTAGE. REFER TO LABEL PLACED OVER
I/O SWITCH.
DO NOT ALLOW UNTRAINED OR UNQUALI-
FIED PERSONNEL TO OPERATE UNIT.
DO NOT DEFEAT ANY OF THE SAFETY
FEATURES DESIGNED INTO THE UNIT.
IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS
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Eraser International Ltd.
U it M, Hu ti g Gate
A dover SP10 3SJ, E gla d
Pho e: [phone] / Fax: [phone]
Website: www.eraser-i ter atio al.com
Email: sales@eraser-i ter atio al.com
The Eraser Company, Inc.
PO Box 4961/ Oliva Drive
Syracuse, NY 13221, USA
Pho e: [phone] / Fax: [phone]
Website: www.eraser.com
E-mail: i [e-mail]
IR5325
REV2/01
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