ESAB Aristo YardFeed 2000 User manual

Valid for serial no. 616--xxx--xxxx0459 936 227 060602
YardFeed 2000
Aristot
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 12..............................................

Ðóññêèé
TOCr -- 3 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 5.......................................................
2.1 Îáîðóäîâàíèå 5...........................................................
2.2 Ïàíåëü óïðàâëåíèÿ MA6 6..................................................
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 6................................
4ÓÑÒÀÍÎÂÊÀ 7.......................................................
4.1 Èíñòðóêöèè ïî ïîäúåìó 7..................................................
5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 8...............................................
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 8.....................................
5.2 Îïèñàíèå ôóíêöèé 9.......................................................
5.3 Äàâëåíèå ïîäà÷è ïðîâîëîêè 10..............................................
5.4 Çàìåíà è âñòàâêà ïðîâîëîêè 10..............................................
5.5 Çàìåíà ïîäàþùåãî ðîëèêà 10...............................................
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 11.................................
6.1 Ïðîâåðêà è î÷èñòêà 11......................................................
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 11.......................................
ÑÕÅÌÀ 22..............................................................
ÍÎÌÅÐ ÇÀÊÀÇÀ 24.....................................................
ÁÛÑÒÐÎÈÝÍÀØÈÂÅÌÛÅ ÄÅÒÀËÈ 26...................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 28...........................

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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
Sèíñòðóêöèè ïî ýêñïëóàòàöèè
Sðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
Síàçíà÷åíèå îáîðóäîâàíèÿ
Sïðàâèëà òåõíèêè áåçîïàñíîñòè
Sòåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
Sóäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
Sçàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
Sîòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
Síå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
SÂî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
SÏðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
SÏðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
SÐàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
SÂ ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
SÇàïðåùàåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÎÑÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
SÑâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
SÍå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.
SÎáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
SÎáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
SÈñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
SÄëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
SÇàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
SÄëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
SÈñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
SÏðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
SÏðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
2 ÂÂÅÄÅÍÈÅ
Áëîê ïîäà÷è ïðîâîëîêè YardFeed 2000 ñ ïóëüòîì óïðàâëåíèÿ MA6
ïðåäíàçíà÷åí äëÿ ýëåêòðîäóãîâîé ñâàðêè â ñðåäå çàùèòíîãî ãàçà îáû÷íîé
ñâàðî÷íîé ïðîâîëîêîé (MIG) èëè áåç ãàçà ïðîâîëîêîé ñ ôëþñîì (MAG) ïðè
èñïîëüçîâàíèè ñâàðî÷íûõ èñòî÷íèêîâ ïèòàíèÿ ñî ñòóïåí÷àòîé ðåãóëèðîâêîé è
òèðèñòîðíûì óïðàâëåíèåì.
Îíè âûïóñêàþòñÿ â ðàçëè÷íûõ âåðñèÿõ, ñì. Ñòð. 24.
Áëîê ïîäà÷è ïðîâîëîêè ñîäåðæèò ÷åòûðåõðîëèêîâûå ìåõàíèçìû ïîäà÷è
ïðîâîëîêè, à òàêæå ýëåêòðîííóþ ñõåìó óïðàâëåíèÿ.
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 28.
2.1 Îáîðóäîâàíèå
Áëîê ïîäà÷è ïðîâîëîêè êîìïëåêòóåòñÿ ñëåäóþùèì:
SÐóêîâîäñòâî ïî ýêñïëóàòàöèè áëîêà ïîäà÷è ïðîâîëîêè
SÐóêîâîäñòâî ïî ðàáîòå ñ ïàíåëüþ óïðàâëåíèÿ
Sßðëûê ñ ïåðå÷íåì ðåêîìåíäîâàííûõ ñìåííûõ äåòàëåé
SÃàçîâûé ðàñõîäîìåð
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2.2 Ïàíåëü óïðàâëåíèÿ MA6
Ïðè ïîìîùè ðó÷åê óïðàâëåíèÿ, ïðåäíàçíà÷åííûõ äëÿ
óñòàíîâêèíàïðÿæåíèÿèñêîðîñòèïîäà÷èïðîâîëîêè/ñèëû
òîêà. Äðóãèå ïàðàìåòðû ðåãóëèðóþòñÿ ñ ïîìîùüþ êíîïîê ñ
òåêñòîì íà ïàíåëè äèñïëåÿ.
Ïîäðîáíîå îïèñàíèå ïàíåëè óïðàâëåíèÿ MA6 ïðèâåäåíî â îòäåëüíîì
ðóêîâîäñòâå ïî ýêñïëóàòàöèè.
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
Aristo YardFeed 200
Íàïðÿæåíèå ñåòè 42 Â 50-60 Ãö
Ïîòðåáëÿåìàÿ ìîùíîñòü 180 ÂÀ
Ìàêñèìàëüíûé òîê
ýëåêòðîäâèãàòåëÿ
3,5 A
Ñêîðîñòü ïîäà÷è ïðîâîëîêè 0,8 - 25,0 ì/ìèí
Ñîåäèíåíèå ïèñòîëåòà EURO
Ìàêñ. äèàìåòð êàòóøêè ñ
ïðîâîëîêîé 200 ìì
Äèàìåòð ïðîâîëîêè
Fe
Ss
Al
Ïðîâîëîêà ñ ñåðäå÷íèêîì
0,6 - 1,2 ìì
0,6 - 1,2 ìì
1,0 - 1,2 ìì
0,8 - 1,2 ìì
Ìàññà 11 , 3 ê ã
Ðàçìåðû, ä x ø x â 593 x 210 x 302 ìì
Çàùèòíûé ãàç:
ìàêñèìàëüíîå äàâëåíèå
(Âñåõ òèïîâ, ïðåäíàçíà÷åííûõ äëÿ ýëåêòðîäóãîâîé
ñâàðêè â ñðåäå çàùèòíîãî ãàçà îáû÷íîé ñâàðî÷íîé
ïðîâîëîêîé (MIG) èëè áåç ãàçà ïðîâîëîêîé ñ ôëþñîì
(MAG)).
5áàð
Òèï îõëàæäåíèÿ
ìàêñèìàëüíîå äàâëåíèå
60% âîäà / 40% ýòèëåíãëèêîëü
5áàð
Ìàêñèìàëüíàÿ äîïóñòèìàÿ
íàãðóçêà ïðè
ðàáî÷åì öèêëå 60% 365 A
Êëàññ çàùèòû êîðïóñà IP23
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
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Êëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.
4ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
ÂÍÈÌÀÍÈÅ!
Ïðè ïðîâåäåíèè ñâàðêè â óñëîâèÿõ ïîâûøåííîé îïàñíîñòè ïîðàæåíèÿ ýëåêòðè÷åñêèì
òîêîì ðàçðåøàåòñÿ èñïîëüçîâàòü òîëüêî èñòî÷íèêè ïèòàíèÿ â ñîîòâåòñòâóþùåì
áåçîïàñíîì èñïîëíåíèè. Òàêèå èñòî÷íèêè ïèòàíèÿ ïîìå÷åíû ñèìâîëîì .
4.1 Èíñòðóêöèè ïî ïîäúåìó
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5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
Ïðåäóïðåæäåíèå!
Óáåäèòåñü, ÷òî áîêîâûå ïàíåëè çàêðûòû âî âðåìÿ ðàáîòû.
Äëÿ ïðåäîòâðàùåíèÿ ñîñêàëüçûâàíèÿ êàòóøêè ñ ïðîâîëîêîé ñî
âòóëêè çàôèêñèðóéòå åå ïîâîðîòîì êðàñíîé êíîïêè êàê ïîêàçàíî
íà ðèñóíêå ðÿäîì ñî âòóëêîé.
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
ÎÑÒÎÐÎÆÍÎ !
Ñîáëþäàéòå îñòîðîæíîñòü! Âðàùàþùèåñÿ äåòàëè ìîãóò íàíåñòè
òðàâìû!
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ
1Ïîäñîåäèíåíèå ñâàðî÷íîé öåïè ê
èñòî÷íèêó ïèòàíèÿ, (OKC) 7Ïîäñîåäèíåíèå îõëàæäàþùåé âîäû ÑÈÍÈÉ ñîåäèíèòåëü ê ñâàðî÷íîé
ãîðåëêå ñ ïîìîùüþ íàñîñà ñ
ëîãè÷åñêèì óïðàâëåíèåì* ESAB
2Ïîäñîåäèíåíèå çàùèòíîãî ãàçà 8Ïîäñîåäèíåíèå ïóëüòà äèñòàíöèîííîãî
óïðàâëåíèÿ
3Ïîäñîåäèíåíèå óïðàâëÿþùåãî êàáåëÿ
îò èñòî÷íèêà ïèòàíèÿ 9Ïðåäîõðàíèòåëüíûé êîíòàêòíûé âûêëþ÷àòåëü
4Ïîäñîåäèíåíèå îõëàæäàþùåé âîäû
(êðàñíûé ñîåäèíèòåëü) ê èñòî÷íèêó
ïèòàíèÿ (áëîêó îõëàæäåíèÿ)
10 Ïîäñîåäèíåíèå ñâàðî÷íîãî ïèñòîëåòà
5Ïîäñîåäèíåíèå îõëàæäàþùåé âîäû
(ñèíèé ñîåäèíèòåëü) èç èñòî÷íèêà
ïèòàíèÿ (áëîêà îõëàæäåíèÿ)
11 Ïàíåëü óïðàâëåíèÿ,
(ñì. ñîîòâåòñòâóþùåå Ðóêîâîäñòâî ïî
ýêñïëóàòàöèè)
6Ïîäñîåäèíåíèå îõëàæäàþùåé âîäû
(êðàñíûé ñîåäèíèòåëü) èç ñâàðî÷íîãî
ïèñòîëåòà
Âíèìàíèå! Ïîäñîåäèíåíèå îõëàæäàþùåé âîäû ïðåäóñìàòðèâàåòñÿ òîëüêî íà
îïðåäåëåííûõ ìîäåëÿõ.
* ELP = Íàñîñ ñ ëîãè÷åñêèì óïðàâëåíèåì ESAB, ñì. ïóíêò 5.2.
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5.2 Îïèñàíèå ôóíêöèé
Ïîäâîä âîäû
Áëîê ïîäà÷è ïðîâîëîêè ñ ïîäâîäîì âîäû îáîðóäîâàí ñèñòåìîé îáíàðóæåíèÿ
ELP (ESAB Ëîãè÷åñêèé Íàñîñ), êîòîðàÿ ïðîâåðÿåò, ïðèñîåäèíåíû ëè øëàíãè
ïîäà÷è âîäû. Ïðè ïîäêëþ÷åíèè ñâàðî÷íîãî ïèñòîëåòà ñ âîäÿíûì
îõëàæäåíèåì, çàïóñêàåòñÿ âîäÿíîé íàñîñ.
Ôóíêöèÿ îáíàðóæåíèÿ ðàáîòàåò òîëüêî ñ òåìè èñòî÷íèêàìè ïèòàíèÿ, êîòîðûå
îáîðóäîâàíû ñèñòåìîé ELP.
Óñòðîéñòâî äëÿ ñíÿòèÿ íàïðÿæåíèÿ
Ïîäâåñüòå óñòðîéñòâî äëÿ ñíÿòèÿ íàïðÿæåíèÿ íà êðþ÷îê, ðàñïîëîæåííûé íà
çàäíåé ñòîðîíå áëîêà ïîäà÷è, è çàêðåïèòå ñîåäèíèòåëüíûé êàáåëü.
Ïðåäîõðàíèòåëüíûé êîíòàêòíûé âûêëþ÷àòåëü
0Ñâàðêà ÂÛÊË
1Ñâàðêà ÂÊË
Íàãðåâ ÂÊË (âñïîìîãàòåëüíîå óñòðîéñòâî)
èñâàðêàÂÛÊË
Ìåñòî, ãäå óñòàíîâëåíà êàòóøêà,
íàãðåâàåòñÿ, ÷òî èñêëþ÷àåò îòñûðåâàíèå
ñâàðî÷íîé ïðîâîëîêè ïðè ñâàðêå.
Ðåãóëèðîâàíèå ðàñõîäà ãàçà
A= Ðåãóëèðîâàíèå ðàñõîäà ãàçà.
B= Ãàçîâûé ðàñõîäîìåð
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5.3 Äàâëåíèå ïîäà÷è ïðîâîëîêè
Ïðåæäå âñåãî óáåäèòåñü â òîì, ÷òî ïðîâîëîêà áåñïðåïÿòñòâåííî äâèæåòñÿ
÷åðåç íàïðàâëÿþùèå. Ïîñëå ýòîãî óñòàíîâèòå óñèëèå, ñîçäàâàåìîå
ðîëèêàìè ïîäà÷è ïðîâîëîêè. Ïîìíèòå, ÷òî ýòî óñèëèå íå äîëæíî áûòü
÷ðåçìåðíûì.
Ðèñ. 1 Ðèñ. 2
Äëÿ ïðîâåðêè ïðàâèëüíîñòè óñòàíîâêè óñèëèÿ ïîäà÷è ïîìåñòèòå êàêîé-ëèáî
òâåðäûé ïðåäìåò, íàïðèìåð, äåðåâÿííûé áðóñîê íà ïóòè ïîäà÷è ïðîâîëîêè.
Ïðè ðàññòîÿíèè ïðèìåðíî 5 ìì îò ïèñòîëåòà äëÿ ïîäà÷è ïðîâîëîêè äî
äåðåâÿííîãî áðóñêà (ðèñ. 1) ïîäàþùèå ðîëèêè äîëæíû ïðîñêàëüçûâàòü.
Ïðè ðàññòîÿíèè ïðèìåðíî 50 ìì ïðîâîëîêà äîëæíà ïîäàâàòüñÿ è ñãèáàòüñÿ
ïðè óïîðå â áðóñîê (ðèñ. 2).
5.4 Çàìåíà è âñòàâêà ïðîâîëîêè
SÎòêðîéòå áîêîâóþ ïàíåëü.
SÎòñîåäèíèòå äàò÷èê äàâëåíèÿ, îòêèíóâ åãî íàçàä, ïðè ýòîì íàæèìíûå
ðîëèêè ïåðåäâèíóòñÿ ââåðõ.
SÂûïðÿìèòå íîâóþ ïðîâîëîêó íà äëèíó 10-20 ñì. Ïðåæäå ÷åì ââîäèòü åå â
áëîê ïîäà÷è ïðîâîëîêè, óäàëèòå íàïèëüíèêîì ñ òîðöà ïðîâîëîêè
çàóñåíöû è îñòðûå êðîìêè.
SÓáåäèòåñü â òîì, ÷òî ïðîâîëîêà ïðàâèëüíî ïîäàåòñÿ â êàíàâêó ïîäàþùèõ
ðîëèêîâ è â âûïóñêíóþ íàñàäêó èëè íàïðàâëÿþùóþ äëÿ ïðîâîëîêè.
SÇàêðåïèòå äàò÷èê äàâëåíèÿ.
SÇàêðîéòå áîêîâóþ ïàíåëü.
5.5 Çàìåíà ïîäàþùåãî ðîëèêà
SÎòêðîéòå áîêîâóþ ïàíåëü.
SÎòñîåäèíèòå äàò÷èê äàâëåíèÿ (1), îòêèíóâ åãî
íàçàä, ïðè ýòîì íàæèìíûå ðîëèêè
ïåðåäâèíóòñÿ ââåðõ.
SÎòñîåäèíèòå ïðèæèìíûå ðîëèêè (2), ïîâåðíóâ
îñü (3) íà 1/4 îáîðîòà ïî ÷àñîâîé ñòðåëêå è
âûòÿíóâ åå. Îòñîåäèíèòå ïðèæèìíûå ðîëèêè.
SÎòñîåäèíèòå ïîäàþùèå ðîëèêè (4), îòâèíòèâ
ãàéêè (5) è âûòÿíóâ ðîëèêè íàðóæó.
Äëÿ óñòàíîâêè ïîâòîðèòå âûøåîïèñàííûå îïåðàöèè â
îáðàòíîì ïîðÿäêå.
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Âûáîð êàíàâîê â ïîäàþùèõ ðîëèêàõ
Ïîâåðíèòå ïîäàþùèé ðîëèê òàê, ÷òîáû ðàçìåðíàÿ ìåòêà òðåáóåìîé êàíàâêè
áûëà îáðàùåíà ê âàì.
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
6.1 Ïðîâåðêà è î÷èñòêà
Áëîê ïîäà÷è ïðîâîëîêè
Ðåãóëÿðíî ïðîâåðÿéòå, ÷òîáû áëîê ïîäà÷è ïðîâîëîêè íå áûë çàáèò ãðÿçüþ.
SÄëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ
óñòàíîâëåíîé ïåðèîäè÷íîñòüþ âûïîëíÿòü î÷èñòêó è çàìåíó
èçíàøèâàåìûõ êîìïîíåíòîâ ìåõàíèçìà áëîêà ïîäà÷è. Èìåéòå ââèäó, ÷òî
åñëè ïðåäâàðèòåëüíîå íàòÿæåíèå óñòàíîâëåíî ñëèøêîì ñèëüíûì, òî ýòî
ìîæåò ïðèâåñòè ê ïîâûøåííîìó èçíîñó ïðèæèìíûõ ðîëèêîâ, ïîäàþùèõ
ðîëèêîâ è íàïðàâëÿþùèõ äëÿ ïðîâîëîêè.
Ñåðäå÷íèê ñ òîðìîçîì
Ñåðäå÷íèê ðåãóëèðóåòñÿ ïðè ïîñòàâêå ñ çàâîäà èçãîòîâèòåëÿ.
SÎòðåãóëèðóéòå òîðìîçÿùèé ñåðäå÷íèê òàêèì
îáðàçîì, ÷òîáû ïðîâîëîêà ïðè îñòàíîâêå ïîäà÷è
ñëåãêà ïðîâèñàëà.
Ñâàðî÷íàÿ ãîðåëêà
SÄëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ
óñòàíîâëåííîé ïåðèîäè÷íîñòüþ âûïîëíÿòü ÷èñòêó è çàìåíó
èçíàøèâàåìûõ êîìïîíåíòîâ ñâàðî÷íîé ãîðåëêè. Ðåãóëÿðíî äî÷èñòà
ïðîäóâàéòå íàïðàâëÿþùèå äëÿ ïðîâîëîêè è î÷èùàéòå êîíòàêòíóþ ãóáêó.
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
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ENGLISH
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TOCe
1 DIRECTIVE 13........................................................
2SAFETY 13...........................................................
3 INTRODUCTION 15...................................................
3.1 Equipment 15................................................................
3.2 Control panel MA6 15.........................................................
4 TECHNICAL DATA 15.................................................
5 INSTALLATION 16....................................................
5.1 Lifting instructions 16.........................................................
6 OPERATION 17.......................................................
6.1 Connections and control devices 17............................................
6.2 Function explanations 18......................................................
6.3 Wire feed pressure 19........................................................
6.4 Replacing and inserting wire 19................................................
6.5 Changing feed rollers 19......................................................
7 MAINTENANCE 20....................................................
7.1 Inspection and cleaning 20....................................................
8 ORDERING SPARE PARTS 20..........................................
DIAGRAM 22............................................................
ORDERING NUMBER 24.................................................
WEAR PARTS 26........................................................
ACCESSORIES 28.......................................................

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1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, declares that Wire feed unit YardFeed
2000 from serial number 613 onwards, conforms to standard IEC/EN 60974--5, in accordance with the
requirements of directive (73/23/EEC) and appendix (93/68/EEC) and standard IEC/EN 60974--10 in
accordance with the requirements of directive (89/336/EEC) and appendix (93/68/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Denis Sharp
Technical Director
ESAB AB, Welding Equipment
SE--695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924
L
axå 2006--04--03
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
Sits operation
Slocation of emergency stops
Sits function
Srelevant safety precautions
Swelding
2. The operator must ensure that:
Sno unauthorized person is stationed within the working area of the equipment when it is
started up.
Sno--one is unprotected when the arc is struck
3. The workplace must:
Sbe suitable for the purpose
Sbe free from drafts
4. Personal safety equipment
SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
SDo not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
SMake sure the return cable is connected securely.
SWork on high voltage equipment may only be carried out by a qualified electrician.
SAppropriate fire extinquishing equipment must be clearly marked and close at hand.
SLubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
SInstall and earth the welding unit in accordance with applicable standards.
SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
SInsulate yourself from earth and the workpiece.
SEnsure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
SKeep your head out of the fumes.
SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
SProtect bystanders with suitable screens or curtains.
FIRE HAZARD
SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
SProtect your ears. Use earmuffs or other hearing protection.
SWarn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.
This product is solely intended for arc welding.
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human health!
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3 INTRODUCTION
The wire feed unit YardFeed 2000 with control panel MA6, is intended for MIG/MAG
welding together with Aristo welding current power sources.
It comes in different variants, see page 24.
The wire feed unit contains a four--wheel drive wire feed mechanism as well as
control electronics.
ESAB’s accessories for the product can be found on page 28.
3.1 Equipment
The wire feed unit is supplied with:
SInstruction manual for the wire feed unit
SInstruction manual for the control panel
SDecal with recommended wear parts
SGas flow meter
3.2 Control panel MA6
Knobs for setting the voltage and the wire feed speed / welding
current. Other parameters are controlled by pushbuttons, with text
in the display panel.
See the separate instruction manual for a detailed description of the MA6 control
panel.
4 TECHNICAL DATA
YardFeed 2000
Mains voltage 42 V 50--60 Hz
Power requirement 180 VA
Motor current Imax 3.5 A
Wire feed speed 0.8 --25.0 m/min
Gun connection EURO
Max. diameter wire bobbin 200 mm
Wire dimension
Fe
Ss
Al
Cored wire
0.6 -- 1.2 mm
0.6 -- 1.2 mm
1.0 -- 1.2 mm
0.8 -- 1.2 mm
Weight 11.3 kg
Dimensions (l x w x h) 593 x 210 x 302 mm
Shielding gas
max pressure
All types intended for MIG/MAG welding
5 bar
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YardFeed 2000
Type of cooling
max pressure
50% water / 50% etylenglycol
5 bar
Maximum permissible load at
60% duty cycle 365 A
Enclosure class IP23
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-
tain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.
5 INSTALLATION
The installation must be executed by a professional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
WARNING!
When welding in an environment with increased electrical danger, only power sources intended
for this environment may be used. These power sources are marked with the symbol .
5.1 Lifting instructions
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6 OPERATION
General safety regulations for the handling of the equipment can be found on
page 13. Read through before you start using the equipment!
WARNING!
Assure that the side panels are closed during operation.
WARNING!
Rotating parts can cause injury, take great care.
6.1 Connections and control devices
1Connection for welding current from power
source, (OKC) 7Connection BLUE, with ELP* for coolant to the welding gun
2Connection for shielding gas 8Connection for remote control unit
3Connection for control cable from power
source 9Safety contact switch
4Connection RED, for coolant to power
source (cooling unit) 10 Connection for welding gun
5Connection BLUE, for coolant from power
source (cooling unit) 11 Control panel, (see separate instruction manual)
6Connection RED, for coolant from welding
gun
Note! Coolant connections only available on certain models.
* ELP = ESAB Logic Pump, see point 6.2.
AH 0744
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6.2 Function explanations
Water connection
The wire feed unit with water connection is equipped with a detection system ELP
(ESAB Logic Pump) which checks that the water hoses are connected. When
connecting a water--cooled welding gun, the water pump starts.
Detection only works with power sources that are equipped with ELP.
Strain relief
Hook the strain relief onto the hook on the rear side of the feeder unit and the
connection cable.
Safety contact switch
0Welding OFF
1Welding ON
Heat ON (accessory) and welding OFF
The bobbin area is heated so that the welding
wire is not damp when welding .
Gasflow control
A= Controlling gas flow.
B= Gas flow meter
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6.3 Wire feed pressure
Start by making sure that the wire moves smoothly through the wire guide. Then
set the pressure of the wire feeder’s pressure rollers. It is important that the
pressure is not too great.
Fig 1 Fig 2
To check that the feed pressure is set correctly, you can feed out the wire against
an insulated object, e.g. a piece of wood.
When you hold the gun approx. 5 mm from the piece of wood (fig. 1) the feed
rollers should slip.
If you hold the gun approx. 50 mm from the piece of wood, the wire should be
fed out and bend (fig. 2).
6.4 Replacing and inserting wire
SOpen the side panel.
SDisconnect the pressure sensor by folding it backwards, the pressure rollers
slide up.
SStraighten out the new wire 10--20 cm. File away burrs and sharp edges from the
end of the wire before inserting it into the wire feed unit.
SMake sure that the wire goes properly into the feed roller’s track and into the
outflow nozzle or wire guide.
SSecure the pressure sensor.
SClose the side panel.
6.5 Changing feed rollers
SOpen the side panel.
SDisconnect the pressure sensor (1) by folding it
backwards, the pressure rollers slide up.
SDisconnect the pressure rollers (2) by turning the
axle (3) 1/4 turn clockwise and pulling out the axle.
The pressure rollers disconnect.
SDisconnect the feed rollers (4) by unscrewing the
nuts (5) and pulling out the rollers.
During installation, repeat the above in reverse order.
Choice of track in the feed rollers
Turn the feed roller with the dimensioning mark for the required
track towards you.
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7 MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
7.1 Inspection and cleaning
Wire feed unit
Check regularly that the wire feed unit is not clogged with dirt.
SCleaning and replacement of the wire feed unit mechanism’s worn parts should
take place at regular intervals in order to achieve trouble--free wire feed. Note
that if pre--tensioning is set too hard, this can result in abnormal wear on the
pressure roller, feed roller and wire guide.
The brake hub
The hub is adjusted when delivered.
SAdjust the brake hub so that wire is slightly slack when wire
feed stops.
Welding gun
SCleaning and replacement of the welding gun’s wear parts should take place at
regular intervals in order to achieve trouble--free wire feed. Blow the wire guide
clean regularly and clean the contact tip.
8 ORDERING SPARE PARTS
YardFeed 2000 is designed and tested in accordance with the international and Euro-
pean standards IEC/EN 60974--5 and EN 60974--10. It is the obligation of the service
unit which has carried out the service or repair work to make sure that the product still
conforms to the said standard.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
GB