ESAB OCE 2H User manual

Valid for serial no. 339--xxx--xxxx0443 406 127 041216
OCE 2H
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 11..............................................

Ðóññêèé
TOCr -- 3 --
1ÁÅÇÎÏÀÑÍÎÑÒÜ 4..................................................
2 ÂÂÅÄÅÍÈÅ 5.......................................................
2.1 Îáîðóäîâàíèå 5...........................................................
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ 6..........................................
4ÓÑÒÀÍÎÂÊÀ 7.......................................................
4.1 Ðàñïîëîæåíèå 7...........................................................
4.2 Ýëåêòðè÷åñêèå ïîäñîåäèíåíèÿ 7...........................................
5 ÝÊÑÏËÓÀÒÀÖÈß 8..................................................
5.1 Ïîäñîåäèíåíèÿ 8..........................................................
5.2 Óñòðîéñòâî îòêëþ÷åíèÿ ïîòîêà îõëàæäàþùåé æèäêîñòè 8....................
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 9.................................
6.1 Îñìîòð è î÷èñòêà 9........................................................
6.2 Äîáàâëåíèå îõëàæäàþùåé æèäêîñòè 9.....................................
7 ÏÎÈÑÊ È ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 10.......................
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 10.......................................
ÑÕÅÌÀ 18..............................................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 19...........................
ÎÕËÀÆÄÀÞÙÀÿ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 20..............................
ÍÎÌÅÐ ÇÀÊÀÇÀ 21.....................................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 22...........................

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1ÁÅÇÎÏÀÑÍÎÑÒÜ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
Sèíñòðóêöèè ïî ýêñïëóàòàöèè
Sðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
Síàçíà÷åíèå îáîðóäîâàíèÿ
Sïðàâèëà òåõíèêè áåçîïàñíîñòè
Sòåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
Sóäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
Sçàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
Sîòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
Síå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
SÂî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
SÏðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
SÏðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
SÐàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
SÂ ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
SÇàïðåùàåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÎÑÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
SÑâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
SÍå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.
SÎáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
SÎáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
SÈñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
SÄëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
SÇàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
SÄëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
SÈñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
∅ÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
SÏðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
SÏðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
2 ÂÂÅÄÅÍÈÅ
Îõëàæäàþùåå óñòðîéñòâî OCE 2H ïðåäíàçíà÷åíî äëÿ îõëàæäåíèÿ ñâàðî÷íûõ
ïèñòîëåòîâ è ãîðåëîê äëÿ ñâàðêè âîëüôðàìîâûì ýëåêòðîäîì â ñðåäå
èíåðòíîãî ãàçà.
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 22.
2.1 Îáîðóäîâàíèå
Îõëàæäàþùåå óñòðîéñòâî OCE 2H ïîñòàâëÿåòñÿ â êîìïëåêòå ñ äâóìÿ
ñîåäèíèòåëüíûìè ïàòðóáêàìè è ðóêîâîäñòâîì ïî ýêñïëóàòàöèè.
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3 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ
OCE 2H
Íàïðÿæåíèå ñåòåâîãî ïèòàíèÿ 230 Â, 1 µ50/60 Ãö
Òîê â ïåðâè÷íîé îáìîòêå
Iìàêñ. ïðè 50 Ãö
Iìàêñ. ïðè 60 Ãö
1,3 A
1,37 A
Ìàêñ. ïîòðåáëÿåìàÿ ìîùíîñòü 300 Âò
Õîëîäîïðîèçâîäèòåëüíîñòü
ïðè 230 Â, 50 Ãö
ïðè 230 Â, 60 Ãö
1,1 êÂò ïðè ðàçíèöå òåìïåðàòóð 40˚Cèðàñõîäå1
ë/ìèí.
1,15 êÂò ïðè ðàçíèöå òåìïåðàòóð 40˚Cèðàñõîäå1
ë/ìèí.
Ïîñòîÿííûé ýêâèâàëåíòíûé
óðîâåíü çâóêîâîãî äàâëåíèÿ ïî
øêàëå À
72 äÁ
Îõëàæäàþùàÿ æèäêîñòü 65% âîäû / 35% ýòèëåíãëèêîëü
Îáúåì îõëàæäàþùåé æèäêîñòè 8ë
Ìàêñèìàëüíûé ïîòîê âîäû 5,5 ë/ìèí.
Ïëàâêèé ïðåäîõðàíèòåëü
(çàìåäëåííîãî äåéñòâèÿ) 6A
Ìàêñèìàëüíàÿ âûñîòà ïîäúåìà
îõëàæäàþùåéæèäêîñòèïîä
äàâëåíèåì äëÿ ñâàðî÷íîãî
ïèñòîëåòà Qìàêñ.
7ì
×àñòîòà âðàùåíèÿ, îá/ìèí
ïðè 50 Ãö
ïðè 60 Ãö
2800 îá/ìèí
3300 îá/ìèí
Ìàêñèìàëüíîå äàâëåíèå âîäû
ïðè 50 Ãö
ïðè 60 Ãö
3,3 áàð
4,2 áàð
Ðàçìåðû, ä x ø x â 316 x 236 x 374 ìì
Ìàññà
Áàê çàïîëíåí îõëàæäàþùåé
æèäêîñòüþ
Ïóñòîé áàê
21 êã
14 êã
Êëàññ èçîëÿöèè S
Êëàññ çàùèòû êîðïóñà IP23
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
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4ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
4.1 Ðàñïîëîæåíèå
Ðàñïîëîæèòå îõëàæäàþùóþ óñòàíîâêó òàêèì îáðàçîì, ÷òîáû îòâåðñòèÿ
âïóñêà è âûïóñêà îõëàæäàþùåãî âîçäóõà íå áûëè ïåðåêðûòû.
Îõëàæäàþùóþ óñòàíîâêó ìîæíî çàêðåïèòü íà ìåñòå ïðè ïîìîùè äâóõ
çàêëåïî÷íûõ ãàåê, óñòàíîâëåííûõ íà ïëèòå îñíîâàíèÿ, è äâóõ âèíòîâ M8.
4.2 Ýëåêòðè÷åñêèå ïîäñîåäèíåíèÿ
Ñîåäèíåíèå äëÿ ïîäà÷è êàáåëÿ ñåòåâîãî ïèòàíèÿ ê èñòî÷íèêó ïèòàíèÿ.
Ïàñïîðòíàÿ òàáëè÷êà ñ äàííûìè î ïîäñîåäèíåíèè èñòî÷íèêà ïèòàíèÿ.
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5ÝÊÑÏËÓÀÒÀÖÈß
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
5.1 Ïîäñîåäèíåíèÿ
1Ñîåäèíåíèå äëÿ ïîäà÷è îõëàæäàþùåé
æèäêîñòè, ïîñòóïàþùåé èç
îõëàæäàþùåé óñòàíîâêè: ÑÈÍÅÅ.
3Äîáàâëåíèå îõëàæäàþùåé æèäêîñòè
2Ñîåäèíåíèå äëÿ ïîäà÷è îõëàæäàþùåé
æèäêîñòè, èäóùåé â îõëàæäàþùóþ
óñòàíîâêó: ÊÐÀÑÍÎÅ.
øëàíã ñèñòåìû
âîäÿíîãî îõëàæäåíèÿ
(Âõîä)
øëàíã ñèñòåìû
âîäÿíîãî îõëàæäåíèÿ
(Âûõîä)
5.2 Óñòðîéñòâî îòêëþ÷åíèÿ ïîòîêà îõëàæäàþùåé æèäêîñòè
Çàùèòíîå óñòðîéñòâî ñ äàò÷èêîì ðàñõîäà âîäû îòêëþ÷àåò ñâàðî÷íûé òîê ïðè
îòñóòñòâèè îõëàæäàþùåé æèäêîñòè.
(ìèíèìàëüíî äîïóñòèìûé ïîòîê âîäû ñîñòàâëÿåò 0,7 ë/ìèí). Óñòðîéñòâî
îòêëþ÷åíèÿ ïîòîêà îõëàæäàþùåé æèäêîñòè ÿâëÿåòñÿ âñïîìîãàòåëüíûì
îáîðóäîâàíèåì.
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6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Ïîäêëþ÷åíèå, îáñëóæèâàíèå è ðåìîíò ñâàðî÷íîãî îáîðóäîâàíèå, ñâÿçàííûå
ñî ñíÿòèåì çàùèòíûõ ùèòêîâ, âûïîëíÿþòñÿ ëèöàìè, ïðîøåäøèìè
ñîîòâåòñòâóþùóþ ýëåêòðîòåõíè÷åñêóþ ïîäãîòîâêó è àòòåñòîâàííûìè íà ïðàâî
âûïîëíåíèÿ òàêèõ ðàáîò.
Ïðèìå÷àíèå:
à àðàíìèéíú²å îáÿçàìåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
6.1 Îñìîòð è î÷èñòêà
Ïîòîê âîçäóõà, ïðîõîäÿùèé ÷åðåç îõëàæäàþùåå óñòðîéñòâî, ñîäåðæèò
÷àñòèöû, êîòîðûå ìîãóò ñêàïëèâàòüñÿ â îõëàæäàþùåì ýëåìåíòå, îñîáåííî â
óñëîâèÿõ ïîâûøåííîé çàãðÿçíåííîñòè íà ðàáî÷åì ìåñòå. Ýòî ïðèâîäèò ê
óìåíüøåíèþ îõëàæäàþùåé ñïîñîáíîñòè óñòàíîâêè. Ïî ýòîé ïðè÷èíå
íåîáõîäèìî ñ ðåãóëÿðíûìè èíòåðâàëàìè î÷èùàòü óñòðîéñòâî, èñïîëüçóÿ
ñòðóþ ñæàòîãî âîçäóõà.
Ïðîèçâîäèòå çàìåíó îõëàæäàþùåé æèäêîñòè ïðèáëèçèòåëüíî îäèí ðàç â ãîä.
6.2 Äîáàâëåíèå îõëàæäàþùåé æèäêîñòè
Ìû ðåêîìåíäóåì èñïîëüçîâàòü ñìåñü, ñîñòîÿùóþ èç
65% âîäû è 35% ýòèëåíãëèêîëÿ.
Ïðè ïåðâîì çàïîëíåíèè áàêà äëÿ îõëàæäàþùåé
æèäêîñòè èëè â òîì ñëó÷àå, åñëè íàñîñ ðàáîòàåò áåç
âîäû:
SÇàëåéòå îõëàæäàþùóþ æèäêîñòè äî óðîâíÿ
ïðèáëèçèòåëüíî íà îäèí ñàíòèìåòð íèæå íèæíåé
êðîìêè çàëèâíîãî îòâåðñòèÿ.
SÎòñîåäèíèòå øëàíã îõëàæäàþùåé æèäêîñòè
ëèíèè ïîäà÷è âîäû (ñèíèé) äëÿ óäàëåíèÿ
ïóçûðüêîâ âîçäóõà èç ñèñòåìû.
SÇàíîâî ïîäñîåäèíèòå øëàíã äëÿ ïîäà÷è
îõëàæäàþùåé æèäêîñòè.
Âíèìàíèå! Ïðè äîëèâå îõëàæäàþùåé æèäêîñòè ñ
öåëüþ ðåãóëèðîâêè óðîâíÿ íåò íåîáõîäèìîñòè
îòñîåäèíÿòü øëàíã îõëàæäàþùåé æèäêîñòè.
Òåìïåðàòóðà îõëàæäàþùåé æèäêîñòè íå äîëæíà
ïðåâûøàòü 90˚C
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7 ÏÎÈÑÊ È ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Ïðåæäå ÷åì îáðàùàòüñÿ çà ïîìîùüþ ê ñïåöèàëèñòó óïîëíîìî÷åííîãî
ñåðâèñ-öåíòðà, ïîïðîáóéòå ïðîèçâåñòè äàííûå ðåêîìåíäîâàííûå ïðîâåðêè è
îñìîòð.
Íåèñïðàâíîñòü Ñïîñîá óñòðàíåíèÿ
Íà èñòî÷íèêå ïèòàíèÿ çàãîðàåòñÿ
èíäèêàòîðíàÿ ëàìïà, ñðàáàòûâàþùàÿ ïðè
òåïëîâîé ïåðåãðóçêå.
SÓáåäèòåñü â òîì, ÷òî îõëàæäàþùåå
óñòðîéñòâî ðàáîòàåò.
SÅñëè â ñèñòåìå èìååòñÿ ïîòîê
îõëàæäàþùåé æèäêîñòè, òî óñòðîéñòâî
îòêëþ÷åíèÿ ïîòîêà îõëàæäàþùåé
æèäêîñòè ìîæåò áûòü íåèñïðàâíûì.
Íå ïðîèñõîäèò çàïóñê ïîäà÷è îõëàæäàþùåé
æèäêîñòè
SÂûêëþ÷èòå ïèòàíèå. Îòñîåäèíèòå ñèíåå
ñîåäèíåíèå äëÿ ïîäà÷è îõëàæäàþùåé
æèäêîñòè è ïðîäóéòå øëàíã
îõëàæäàþùåé æèäêîñòè, ÷òîáû óäàëèòü
æèäêîñòü èç ñèñòåìû.
SÓáåäèòåñü â òîì, ÷òî óñòàíîâëåíû
ñîåäèíèòåëüíûå ïàòðóáêè òðåáóåìîãî
òèïà.
Íåäîñòàòî÷íûé îõëàæäàþùèé ýôôåêò SÏðîèçâåäèòå î÷èñòêó îõëàæäàþùåãî
ýëåìåíòà ïðè ïîìîùè ñæàòîãî âîçäóõà.
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ
êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé
ESAB.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
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ENGLISH
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TOCe
1 DIRECTIVE 12........................................................
2SAFETY 12...........................................................
3 INTRODUCTION 13...................................................
3.1 Equipment 13................................................................
4 TECHNICAL DATA 14.................................................
5 INSTALLATION 14....................................................
5.1 Location 14..................................................................
5.2 Electrical connection 15.......................................................
6 OPERATION 15.......................................................
6.1 Connections 15..............................................................
6.2 Water flow guard 16..........................................................
7 MAINTENANCE 16....................................................
7.1 Inspection and cleaning 16....................................................
7.2 Topping up the coolant 16.....................................................
8 FAULT TRACING 17...................................................
9 ORDERING SPARE PARTS 17..........................................
DIAGRAM 18............................................................
PUMP DATA 19..........................................................
COOLING CARACTERISTIC 20...........................................
ORDERING NUMBER 21.................................................
ACCESSORIES 22.......................................................

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1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB Welding Equipment AB, 695 81 Laxå, Sweden, declares that cooling unit OCE 2H from serial
number 339 onwards, conforms to standard EN 60974--2, in accordance with the requirements of di-
rective (73/23/EEC) and appendix (93/68/EEC) and standard EN 50199 in accordance with the re-
quirements of directive (89/336/EEC) and appendix (93/68/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Henry Selenius
Vice President
ESAB Welding Equipment AB
695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924
Laxå 2003--09--19
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
Sits operation
Slocation of emergency stops
Sits function
Srelevant safety precautions
Swelding
2. The operator must ensure that:
Sno unauthorized person is stationed within the working area of the equipment when it is
started up.
Sno--one is unprotected when the arc is struck
3. The workplace must:
Sbe suitable for the purpose
Sbe free from drafts
4. Personal safety equipment
SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
SDo not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
SMake sure the return cable is connected securely.
SWork on high voltage equipment may only be carried out by a qualified electrician.
SAppropriate fire extinquishing equipment must be clearly marked and close at hand.
SLubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
SInstall and earth the welding unit in accordance with applicable standards.
SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
SInsulate yourself from earth and the workpiece.
SEnsure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
SKeep your head out of the fumes.
SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
SProtect bystanders with suitable screens or curtains.
FIRE HAZARD
SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
SProtect your ears. Use earmuffs or other hearing protection.
SWarn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.
3 INTRODUCTION
Cooling unit OCE 2H is intended for cooling welding guns and TIG torches.
ESAB’s accessories for the product can be found on page 22.
3.1 Equipment
Cooling unit OCE 2H is supplied with two nipples and an instruction manual.
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4 TECHNICAL DATA
OCE 2H
Mains voltage 230 V, 1 µ50/60 Hz
Primary current
Imax 50 Hz
Imax 60 Hz 1.3 A 1.37 A
Max power requirement 300 W
Cooling power
at 230 V, 50 Hz
at 230 V, 60 Hz 1.1 kW at 40˚C temperature difference and flow 1 l/min
1.15 kW at 40˚C temperature difference and flow 1 l/min
Constant A--weighed sound
pressure 72 dB
Coolant 65% water / 35% glycol
Coolant quantity 8l
Maximum water flow 5.5 l/min
Fuse (delayed--action) 6A
Max height of pressure for welding
gun Qmax
7m
Rpm
at 50 Hz
at 60 Hz 2,800 rpm
3,300 rpm
Maximum water pressure
at 50 Hz
at 60 Hz 3.3 bar
4.2 bar
Dimensions lxwxh 316 x 236 x 374 mm
Weight
water--filled
empty 21 kg
14 kg
Insulation class S
Enclosure class IP23
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
5 INSTALLATION
The installation must be executed by a professional.
5.1 Location
Position the cooling unit such that its cooling air inlets and outlets are not obstructed.
The cooling unit can be anchored to the surface using two rivet nuts installed in the
base plate and two M8 screws.
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5.2 Electrical connection
Connection of OCE2 H mains cable to power source.
Rating plate with supply connection data
6OPERATION
General safety regulations for the handling of the equipment can be found on
page 12. Read through before you start using the equipment!
6.1 Connections
1Connection for coolant from cooling unit
BLUE 3Topping up with coolant
2Connection for coolant to cooling unit RED
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Coolant in Coolant out
6.2 Water flow guard
The water flow guard blocks the welding power source if the coolant stops
(minimum water flow 0.7 l/min). The water flow guard is an accessory.
7 MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates to connect or carry out service,
maintenance or repair work on welding equipment.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
7.1 Inspection and cleaning
The air stream through the cooling unit carries particles that become trapped in the
cooling element, particularly in dirty working environments. This results in reduced
cooling capacity. For this reason, blow clean using compressed air at regular
intervals.
Replace the coolant approximately once a year.
7.2 Topping up the coolant
We recommend a mixture of 65% water and 35% glycol.
When the water container is to be filled for the first time, or
if the pump has been running without water:
SFill the coolant to a level about a centimetre below the
bottom edge of the filling hole.
SDisconnect the coolant hose for outgoing water (blue)
in order that trapped air can disappear.
SConnect the coolant hose again.
Note! When adjusting the water level by topping up, the
coolant hose does not need to be disconnected.
The temperature of the coolant must not exceed 90˚C
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8 FAULT TRACING
Try these recommended checks and inspections before sending for an authorised
service technician.
Fault Action
Indicating lamp for thermal overload trip lights at
the power source.
SCheck that the cooling unit is running.
SIf there is a flow, the water flow guard may
be defective.
Flow does not start SSwitch off the current. Disconnect the blue
coolant connection and blow out the coolant
hose to empty the system.
SCheck that the correct nipples are fitted.
Poor cooling effect SClean the cooling element using
compressed air.
9 ORDERING SPARE PARTS
Repair and electrical work should be performed by an authorized ESAB serviceman.
Use only ESAB original spare and wear parts.
OCE 2H is designed and tested in accordance with the international and European
standards IEC/EN 60974--2 and EN 50199. It is the obligation of the service unit which
has carried out the service or repair work to make sure that the product still conforms
to the said standard.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
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Diagram Ñõåìà
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Pump data Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè
P= Pump pressure Pump pressure
Q=Flowrate Flow rate

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Cooling caracteristic Îõëàæäàþùàÿ ïðèíàäëåæíîñòè
40 tö
P= Power Power
Q=Flowrate Flow rate