ESAB Origo A32 User manual

Valid for serial no. 620--xxx--xxxx0459 261 227 060523
Arc 150i
Arc 200i
OrigotA32
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 12..............................................

Ðóññêèé
TOCr -- 3 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 6.......................................................
2.1 Îáîðóäîâàíèå 6...........................................................
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 6................................
4ÓÑÒÀÍÎÂÊÀ 7.......................................................
4.1 Ðàçìåùåíèå 7.............................................................
4.2 Ïàñïîðòíàÿ òàáëè÷êà 7.....................................................
4.3 Ñåòü ýëåêòðîïèòàíèÿ 7.....................................................
5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 8...............................................
5.1 Ïîäêëþ÷åíèÿ 8............................................................
5.2 Ïðèñîåäèíåíèå ñâàðî÷íîãî è îáðàòíîãî êàáåëåé 9..........................
5.3 Ïàíåëü óïðàâëåíèÿ A32 9...................................................
5.4 Çàùèòà îò ïåðåãðåâà 10.....................................................
6 Âûïîëíåíèå ñâàðî÷íûõ ðàáîò 10.....................................
7 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 11.................................
8 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 11.................................
9 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 11.................
ÑÕÅÌÀ 20..............................................................
ÑÕÅÌÀ 22..............................................................
ÍÎÌÅÐ ÇÀÊÀÇÀ 24.....................................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 25...........................

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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
Sèíñòðóêöèè ïî ýêñïëóàòàöèè
Sðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
Síàçíà÷åíèå îáîðóäîâàíèÿ
Sïðàâèëà òåõíèêè áåçîïàñíîñòè
Sòåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
Sóäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
Sçàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
Sîòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
Síå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
SÂî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
SÏðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
SÏðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
SÐàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
SÂ ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÎÑÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
SÑâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
SÍå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.
SÎáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
SÎáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
SÈñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
SÄëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
SÇàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
SÄëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
SÈñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
SÏðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
SÏðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ òðóá.
ÂÍÈÌÀÍÈÅ!
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
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2 ÂÂÅÄÅÍÈÅ
Arc 150i/Arc 200i ïðåäñòàâëÿåò ñîáîé èñòî÷íèê ñâàðî÷íîãî òîêà äëÿ
èñïîëüçîâàíèÿ ñ ïîêðûòûìè ýëåêòðîäàìè (ñâàðêà ÌÌÀ).
2.1 Îáîðóäîâàíèå
Óñòðîéñòâî Arc 150i/Arc 200i ïîñòàâëÿåòñÿ ñ 3-ìåòðîâûì ñåòåâûì êàáåëåì è
ðóêîâîäñòâîì ïî ýêñïëóàòàöèè.
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 25.
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
Arc 150i Arc 200i
Íàïðÿæåíèå ñåòè ïèòàíèÿ 230 Â, 1 μ50/60 Ãö 230 Â, 1 μ50/60 Ãö
Ïëàâêèé ïðåäîõðàíèòåëü (çàìåäëåííîãî
äåéñòâèÿ) 16 À 25 À
Ïåðâè÷íûé 1ìàêñ. 36 À 43 À
Ïåðâè÷íûé 1eff. 21 À 28 À
Äèàïàçîí íàïðÿæåíèÿ/òîêà
(ïîñòîÿííûé òîê) 8A/20 Â - 150A /26 Â 8A/20 Â - 180A /27 Â
Ìàêñèìàëüíàÿ äîïóñòèìàÿ íàãðóçêà ïðè
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 25%
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 35%
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 60%
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 100%
150A/26Â
140A/25.5Â
110A/24.5Â
90 A / 23.5 Â
180A/27Â
160A/26.5Â
140A/25.5Â
120A/25Â
Êîýôôèöèåíò ìîùíîñòè ïðè ìàêñèìàëüíîì
òîêå 0,62 0,58
Êïä ïðè ìàêñèìàëüíîì òîêå 77 % 80 %
Ðàáî÷àÿ òåìïåðàòóðà 58-75 B 58-75 B
Íàïðÿæåíèå õîëîñòîãî õîäà -- 1 0 ˚C-- +40˚C-- 1 0 ˚C-- +40˚C
Ãàáàðèòû,ÄxØx 380 x 180 x 300 ìì 380 x 180 x 300 ìì
Íåïðåðûâíî äåéñòâóþùåå ñðåäíåâçâåøåííîå
çâóêîâîå äàâëåíèå <70 äÁ <70 äÁ
Ìàññà 8êã 8êã
Êëàññ çàùèòû êîðïóñà IP 23C IP 23C
Êëàññ ïðèìåíåíèÿ
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Êëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.
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4ÓÑÒÀÍÎÂÊÀ
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
Arc 150i
Âíèìàíèå!
Ïðèñîåäèíèòü èñòî÷íèê ïèòàíèÿ ê ýëåêòðè÷åñêîé ñåòè ñ ïîëíûì ñîïðîòèâëåíèåì 0.210 Îì
èëè íèæå. Åñëè ïîëíîå ñîïðîòèâëåíèå ñåòè âûøå, âîçíèêàåò ðèñê ìèãàíèÿ îñâåòèòåëüíûõ
ïðèáîðîâ.
Arc 200i
Âíèìàíèå!
Ïðèñîåäèíèòü èñòî÷íèê ïèòàíèÿ ê ýëåêòðè÷åñêîé ñåòè ñ ïîëíûì ñîïðîòèâëåíèåì 0.175 Îì
èëè íèæå. Åñëè ïîëíîå ñîïðîòèâëåíèå ñåòè âûøå, âîçíèêàåò ðèñê ìèãàíèÿ îñâåòèòåëüíûõ
ïðèáîðîâ.
4.1 Ðàçìåùåíèå
Ðàçìåñòèòå èñòî÷íèê ïèòàíèÿ òàêèì îáðàçîì, ÷òîáû åãî âîçäóõîçàáîðíûå è
âûïóñêíûå îòâåðñòèÿ íå áûëè ïåðåêðûòû.
4.2 Ïàñïîðòíàÿ òàáëè÷êà
Ïàñïîðòíàÿ òàáëè÷êà ðàñïîëîæåíà íà íèæíåé ïàíåëè èñòî÷íèêà ïèòàíèÿ.
4.3 Ñåòü ýëåêòðîïèòàíèÿ
Óáåäèòåñü â òîì, ÷òî áëîê ïîäêëþ÷åí ê ñåòè ýëåêòðîïèòàíèÿ ñ òðåáóåìûì
íàïðÿæåíèåì è çàùèùåí ïðåäîõðàíèòåëÿìè òðåáóåìîãî íîìèíàëà. Ïëîùàäü
ïîïåðå÷íîãî ñå÷åíèÿ êàáåëÿ äîëæíà ñîîòâåòñòâîâàòü ñòàíäàðòàì êîíêðåòíîé
ñòðàíû. Íåîáõîäèìî îáåñïå÷èòü çàùèòíîå çàçåìëåíèå â ñîîòâåòñòâèè ñ
äåéñòâóþùèìè íîðìàìè.
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4.3.1 Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíàÿ
ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé
Arc 150i Arc 200i
Íàïðÿæåíèå ñåòè ïèòàíèÿ 230 Â ¦10 %, 1 ôàçà 230 Â ¦10 %, 1 ôàçà
×àñòîòà ñåòè ïèòàíèÿ 50-60 Ãö 50-60 Ãö
Ïëàâêèé ïðåäîõðàíèòåëü (çàìåäëåííîãî
äåéñòâèÿ)
85 A êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà
35%
120 A êîýôôèöèåíò íàãðóçêè ðàáî÷åãî
öèêëà 20%
150 A êîýôôèöèåíò íàãðóçêè ðàáî÷åãî
öèêëà 25%
160 A êîýôôèöèåíò íàãðóçêè ðàáî÷åãî
öèêëà 35%
180 A êîýôôèöèåíò íàãðóçêè ðàáî÷åãî
öèêëà 25%
10 A
16 A
20 A*)
-
-
10 A
16 A
20 A
25 A
Ñåòåâîé êàáåëü, ïëîùàäü ïîïåðå÷íîãî
ñå÷åíèÿ 3x2,5ìì
êâ. 3x4ìì êâ.
Ñâàðî÷íûé êàáåëü, ïëîùàäü ïîïåðå÷íîãî
ñå÷åíèÿ 16 ììêâ. 25 ììêâ.
*) ÏÐÈÌÅ×ÀÍÈÅ! Ñåòåâîé øòåïñåëü ñåðòèôèöèðîâàí íà ìàêñèìàëüíûé òîê 16A.
Âåðñèÿ äëÿ Ñåâåðíîé Àìåðèêè: Øòåïñåëüíàÿ âèëêà ñèëîâîãî êàáåëÿ èñïûòàíà íà
ìàêñèìàëüíûé òîê 18 À.
Âíèìàíèå!
Âåëè÷èíà ïëîùàäè ïîïåðå÷íîãî ñå÷åíèÿ êàáåëÿ è íîìèíàë ïëàâêîãî ïðåäîõðàíèòåëÿ,
óêàçàííûå âûøå, ñîîòâåòñòâóþò íîðìàòèâíûì äîêóìåíòàì Øâåöèè. Ýêñïëóàòàöèÿ èñòî÷íèêà
ñâàðî÷íîãî òîêà äîëæíà îñóùåñòâëÿòüñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íàöèîíàëüíûìè
íîðìàòèâíûìè äîêóìåíòàìè.
5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
5.1 Ïîäêëþ÷åíèÿ
Óáåäèòåñü â òîì, ÷òî èñòî÷íèê ñâàðî÷íîãî òîêà ïîäêëþ÷åí ê ñåòè
ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è çàùèùåí ïðåäîõðàíèòåëÿìè
òðåáóåìîãî íîìèíàëà.
1Ñîåäèíèòåëü òîêà 4Ñîåäèíèòåëü êàáåëÿ ñâàðî÷íîãî òîêà (+)
2Ñåòåâîé êàáåëü 5Ïàíåëü óïðàâëåíèÿ (ñì. 5.3)
3Ñîåäèíèòåëü îáðàòíîãî êàáåëÿ (-)
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5.2 Ïðèñîåäèíåíèå ñâàðî÷íîãî è îáðàòíîãî êàáåëåé
Ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ ñíàáæåí äâóìÿ êëåììàìè, îäíà èç êîòîðûõ èìååò
ïîëîæèòåëüíóþ ïîëÿðíîñòü, äðóãàÿ - îòðèöàòåëüíóþ, ïðåäíàçíà÷åííûìè äëÿ
ïîäêëþ÷åíèÿ ñâàðî÷íîãî è îáðàòíîãî êàáåëåé. Ïðèñîåäèíèòå ñâàðî÷íûé
êàáåëü ê òîé êëåììå, ïîëÿðíîñòü êîòîðîé ñîîòâåòñòâóåò ïîëÿðíîñòè, óêàçàííîé
íà óïàêîâêå ñ èñïîëüçóåìûìè ýëåêòðîäàìè.
Ïðèñîåäèíèòå îáðàòíûé êàáåëü ê äðóãîé êëåììå. Çàêðåïèòå çàæèì
çàçåìëåíèÿ îáðàòíîãî êàáåëÿ íà äåòàëè è óáåäèòåñü, ÷òî ìåæäó äåòàëüþ è
êëåììîé îáðàòíîãî êàáåëÿ íà ñâàðî÷íîì èñòî÷íèêå ïèòàíèÿ åñòü õîðîøèé
êîíòàêò.
5.3 Ïàíåëü óïðàâëåíèÿ A32
SÐó÷êà ðåãóëèðîâêè òîêà
SÈíäèêàòîð íàïðÿæåíèÿ ñåòè
ïèòàíèÿ (çåëåíûé)
SÈíäèêàòîð ñðàáàòûâàíèÿ ïðè
òåïëîâîé ïåðåãðóçêå (æåëòûé)
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5.4 Çàùèòà îò ïåðåãðåâà
Èñòî÷íèê ïèòàíèÿ ñíàáæåí ðåëå çàùèòû îò òåïëîâîé ïåðåãðóçêè, êîòîðîå
ñðàáàòûâàåò ïðè íåäîïóñòèìîì âîçðàñòàíèè òåìïåðàòóðû. Ïðè ýòîì
ïðåêðàùàåòñÿ ïîäà÷à ñâàðî÷íîãî òîêà è çàãîðàåòñÿ æåëòàÿ èíäèêàòîðíàÿ
ëàìïà íà ïåðåäíåé ïàíåëè èñòî÷íèêà ïèòàíèÿ. Êîãäà òåìïåðàòóðà ñíèçèòñÿ,
ðåëå çàùèòû îò ïåðåãðóçêè àâòîìàòè÷åñêè âîçâðàùàåòñÿ â èñõîäíîå
ïîëîæåíèå.
6 Âûïîëíåíèå ñâàðî÷íûõ ðàáîò
Óñòðîéñòâî Arc 150i/Arc 200i äàåò ïîñòîÿííûé òîê, ÷òî ïîçâîëÿåò Âàì
ïðîèçâîäèòü ñâàðêó áîëüøèíñòâà ìåòàëëîâ ñ ëåãèðîâàííîé è íåëåãèðîâàííîé
ñòàëüþ, íåðæàâåþùåé ñòàëüþ è ÷óãóíîì.
Óñòð îéñòâî Arc 150i ïîçâîëÿåò Âàì ïðîèçâîäèòü ñâàðêó ïîêðûòûìè
ýëåêòðîäàìè âñåõ îñíîâíûõ òèïîâ, îò ∅1,6 äî ∅3,25.
Óñòð îéñòâî Arc 200i ïîçâîëÿåò Âàì ïðîèçâîäèòü ñâàðêó ïîêðûòûìè
ýëåêòðîäàìè âñåõ îñíîâíûõ òèïîâ, îò ∅1,6 äî ∅4.0.
Ìåòîä MMA íàçûâàåòñÿ òàêæå ñâàðêîé ïîêðûòûìè ýëåêòðîäàìè. Çàææåííàÿ äóãà
ðàñïëàâëÿåò ýëåêòðîä, è åãî ïîêðûòèå îáðàçóåò çàùèòíûé øëàê.
Åñëè ïðè çàæèãàíèè äóãè êîí÷èê ýëåêòðîäà ïðèæàòü ê ìåòàëëó, îí ñðàçó æå
ðàñïëàâèòñÿ è ïðèëèïíåò ê ìåòàëëó, äåëàÿ íåâîçìîæíîé íåïðåðûâíóþ
ñâàðêó. Ñëåäîâàòåëüíî, çàæèãàíèå äóãè äîëæíî ïðîèçâîäèòüñÿ òàêèì æå
îáðàçîì, êàê çàæèãàíèå ñïè÷êè.
Ïðèêîñíèòåñü ýëåêòðîäîì ê ìåòàëëó, çàòåì ïîäíèìèòå åãî
òàê, ÷òîáû ïîëó÷èëàñü äóãà îïðåäåëåííîé äëèíû
(ïðèìåðíî 2 ìì). Åñëè äëèíà äóãè ÷åðåñ÷óð âåëèêà,
ñëûøåí õàðàêòåðíûé òðåñê è èìååò ìåñòî ðàçáðûçãèâàíèå
ìåòàëëà, ïîñëå ÷åãî äóãà îêîí÷àòåëüíî ïîãàñíåò.
Ïðè ðàáîòå íà ñâàðî÷íîì ñòåíäå ïåðåä çàæèãàíèåì äóãè
óáåäèòåñü, ÷òî îòõîäû ìåòàëëà, êóñêè ýëåêòðîäîâ, èëè
äðóãèå ïðåäìåòû íå èçîëèðóþò ñâàðèâàåìóþ äåòàëü.
Ïîñëå çàæèãàíèÿ äóãè ïåðåìåùàéòå ýëåêòðîä ñëåâà
íàïðàâî. Ýëåêòðîä äîëæåí ðàñïîëàãàòüñÿ ïîä óãëîì 60˚ê
ìåòàëëó îòíîñèòåëüíî íàïðàâëåíèÿ ñâàðêè.
Ïðè íåîáõîäèìîñòè âûïîëíåíèÿ øèðîêîãî øâà èëè î÷åíü
òîëñòîãî øâà (ïîñëåäîâàòåëüíû íàëîæåíèåì íåñêîëüêèõ
øâîâ) ïðîèçâîäÿòñÿ äâèæåíèÿ â ïîïåðå÷íîì
íàïðàâëåíèè.
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7 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
Óñòð îéñòâî Arc 150i/Arc 200i íå òðåáóåò èíòåíñèâíîãî òåõíè÷åñêîãî
îáñëóæèâàíèÿ.  íîðìàëüíûõ óñëîâèÿõ äîñòàòî÷íî ðàç â ãîä ïðîèçâåñòè åãî
î÷èñòêó, îáäóâàÿ ñæàòûì âîçäóõîì, íî åñëè óñòðîéñòâî ðàçìåùàåòñÿ â
ïûëüíîì ãðÿçíîì ìåñòå, ýòî íóæíî äåëàòü ÷àùå.
8 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Ïðåæäå ÷åì âûçûâàòü àòòåñòîâàííîãî ñïåöèàëèñòà ïî îáñëóæèâàíèþ,
ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåêîìåíäóåìûå íèæå ïðîâåðêè.
Òèï íåèñïðàâíîñòè Äåéñòâèÿ:
Îòñóòñòâèå äóãè SÏðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.
SÏðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé
ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.
SÏðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
×àñòî ñðàáàòûâàþò ðåëå
çàùèòû îò òåïëîâîé
ïåðåãðóçêè.
SÏðîâåðüòå, íå ñðàáîòàëè ëè ðåëå çàùèòû îò òåïëîâîé
ïåðåãðóçêè (ýòî îïðåäåëÿåòñÿ ïî çàãîðàíèþ æåëòîé
ëàìïû íà ïåðåäíåé ïàíåëè).
SÏðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.
×àñòî ñðàáàòûâàþò
óñòðîéñòâà çàùèòû îò
òåïëîâîé ïåðåãðóçêè.
SÓáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû íîìèíàëüíûå
çíà÷åíèÿ ïàðàìåòðîâ ñâàðî÷íîãî èñòî÷íèêà ïèòàíèÿ (ò.
å. ÷òî óñòðîéñòâî ðàáîòàåò áåç ïåðåãðóçêè).
Íèçêàÿ ýôôåêòèâíîñòü
ñâàðêè.
SÏðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé
ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.
SÏðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
SÓáåäèòåñü â òîì, ÷òî èñïîëüçóþòñÿ ýëåêòðîäû
òðåáóåìîãî òèïà.
9 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ
êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé
ESAB.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
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ENGLISH
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TOCe
1 DIRECTIVE 13........................................................
2SAFETY 13...........................................................
3 INTRODUCTION 15...................................................
3.1 Equipment 15................................................................
4 TECHNICAL DATA 15.................................................
5 INSTALLATION 16....................................................
5.1 Placing 16...................................................................
5.2 Rating plate 16...............................................................
5.3 Mains power supply 16........................................................
6 OPERATION 17.......................................................
6.1 Connections 17..............................................................
6.2 Connection of welding and return cable 17.......................................
6.3 Control panel A32 18.........................................................
6.4 Overheating protection 18.....................................................
7 WELDING 18.........................................................
8 MAINTENANCE 19....................................................
9 FAULT TRACING 19...................................................
10 ORDERING SPARE PARTS 19..........................................
DIAGRAM 20............................................................
DIAGRAM 22............................................................
ORDERING NUMBER 24.................................................
ACCESSORIES 25.......................................................

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1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-
ing power source Arc 150i / Arc 200i from serial number 620 complies with standard IEC/EN
60974--1, in accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC)
and with standard IEC/EN 60974--10 in accordance with the requirements of directive (89/336/EEC)
and addendum (93/68/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Kent Eimbrodt
Global Director Equipment and Automation
ESAB AB
695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924
Laxå 2006--05--22
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment
observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding
equipment. The following recommendations should be observed in addition to the standard regulations that apply to the work-
place.
All work must be carried out by trained personnel well--acquainted with the operation of the welding equipment. Incorrect oper-
ation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
Sits operation
Slocation of emergency stops
Sits function
Srelevant safety precautions
Swelding
2. The operator must ensure that:
Sno unauthorized person is stationed within the working area of the equipment when it is started up.
Sno--one is unprotected when the arc is struck
3. The workplace must:
Sbe suitable for the purpose
Sbe free from drafts
4. Personal safety equipment
SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof clothing, safety gloves.
SDo not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become trapped or cause burns.
5. General precautions
SMake sure the return cable is connected securely.
SWork on high voltage equipment may only be carried out by a qualified electrician.
SAppropriate fire extinquishing equipment must be clearly marked and close at hand.
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WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
SInstall and earth the welding unit in accordance with applicable standards.
SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
SInsulate yourself from earth and the workpiece.
SEnsure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
SKeep your head out of the fumes.
SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
SProtect bystanders with suitable screens or curtains.
FIRE HAZARD
SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
SProtect your ears. Use earmuffs or other hearing protection.
SWarn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.
Do not use the power source for thawing frozen pipes.
WARNING!
This product is solely intended for arc welding.
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human health!
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3 INTRODUCTION
The Arc 150i/Arc 200i is a welding current power source intended for use with
coated electrodes (MMA welding).
3.1 Equipment
The Arc 150i/Arc 200i is supplied with 3 m of mains cable and an instruction manual.
ESAB’s accessories for the product can be found on page 25.
4 TECHNICAL DATA
Arc 150i Arc 200i
Mains voltage 230 V, 1 μ50/60 Hz 230 V, 1 μ50/60 Hz
Fuse (delayed--action) 16 A 25 A
Primary current Imax 36 A 43 A
Primary current Ieff 21 A 28 A
Voltage/current range (DC) 8A /20V -- 150A /26V 8A /20V -- 180A /27V
Maximum permissible load at
25% duty cycle
35% duty cycle
60% duty cycle
100% duty cycle
150 A / 26 V
140 A / 25,5 V
110A/24,5V
90 A / 23,5 V
180 A / 27 V
160 A / 26,5 V
140 A / 25,5 V
120 A / 25 V
Power factor at maximum current 0,62 0,58
Efficiency at maximum current 77% 80%
Open--circuit voltage 58--75 V 58--75 V
Operating temperature -- 1 0 ˚C-- +40˚C-- 1 0 ˚C-- +40˚C
Constant A--weighed sound pressure <70db 380 x 180 x 300 mm
Dimensions, l x b x h 380 x 180 x 300 mm <70db
Weight 8kg 8kg
Enclosure class IP 23C IP 23C
Application class
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-
tain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.
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5 INSTALLATION
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
Arc 150i
Note!
Connect the power source to the electricity mains with a network impedance of 0.210 ohm or lower. If the
network impedance is higher, there is a risk of flicker in the illuminators.
Arc 200i
Note!
Connect the power source to the electricity mains with a network impedance of 0.175 ohm or lower. If the
network impedance is higher, there is a risk of flicker in the illuminators.
5.1 Placing
Place the welding power source so that its cooling air inlets and outlets are not
obstructed.
5.2 Rating plate
The rating plate is located on the rear plate or on the bottom plate of the power
source.
5.3 Mains power supply
Make sure that the welding power source is connected to the correct supply voltage
and that it is protected by the correct fuse rating. The standards for the country in
question must be complied with as regards the mains cable area. A protective earth
connection must be made in accordance with regulations.
5.3.1 Recommended fuse ratings and minimum cable areas
Arc150iArc 200i
Mains voltage 230 V ¦10 %, 1--phase 230 V ¦10 %, 1--fas
Mains frequency 50--60 Hz 50--60 Hz
Fuse (delayed--action):
85A 35% duty cycle 10 A 10 A
120A 20% duty cycle 16 A 16 A
150A 25% duty cycle 20 A*)
160A 35% duty cycle -- 20 A
180A 25% duty cycle -- 25 A
Mains cable, area 3x2.5mm
23x4 mm2
Welding cable, area 16 mm225 mm2
*) NOTE! The mains plug is approved for maximum 16A.
North American version: Mains cable is approved for maximun 18 A.
Australian- version: The mains cable plug is approved for maximum 15A.
Note!
The cable area and fuse rating above comply with Swedish regulations. Use the welding power source
in accordance with the relevant national regulations.
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6 OPERATION
General safety regulations for the handling of the equipment can be found on
page 13. Read through before you start using the equipment!
6.1 Connections
Make sure that the welding power source is connected to the correct supply voltage
and that it is protected by the correct fuse rating.
1Current connection 4Welding cable connection (+)
2Mains cable 5Control panel (see 6.3)
3Connection for return cable (--)
6.2 Connection of welding and return cable
The welding power source has two terminals, one plus and one minus pole, for the
connection of the welding and the return cable. Connect the welding cable to the
pole indicated on the package of the electrode to be used.
Connect the return cable to the other terminal. Fit the earth clamp of the return cable
to the work--piece and make sure there is good contact between the work--piece and
the return cable terminal on the welding power source.
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6.3 Control panel A32
SKnob for setting the current
SMains voltage LED (green)
SThermal overload trip indicator (yellow)
6.4 Overheating protection
The welding power source has a thermal overload trip which operates if the
temperature becomes too high, interrupting the welding current and lighting a
yellow indicating lamp on the front of the power source. The thermal overload trip
resets automatically when the temperature has fallen.
7 WELDING
The Arc 150i/Arc 200i gives direct current, and you can weld most metals to alloy
and non--alloy steel, stainless steel and cast iron.
The Arc 150i allows you to weld most coated electrodes from ∅1.6 to ∅3.25.
The Arc 200i allows you to weld most coated electrodes from ∅1.6 to ∅4.0.
MMA welding may also be referred to as welding with coated electrodes. Striking the arc
melts the electrode, and its coating forms protective slag.
If, when striking the arc, the tip of the electrode is pressed against the metal, it im-
mediately melts and sticks to the metal, rendering continued welding impossible.
Therefore, the arc has to be struck in the same way that you would light a match.
Quickly strike the electrode against the metal, then raise it so
as to give an appropriate arc length (approx. 2 mm). If the arc
is too long, it will crackle and spit before finally going out com-
pletely.
If you are working on a welding bench, check before attempting
to strike the arc that residual waste metal, pieces of electrode
or other objects do not insulate the part to be welded.
Once the arc has been struck, move the electrode from left to
right. The electrode must be at an angle of 60˚to the metal in
relation to the direction of welding.
When you want to weld wide beads, or when you want the weld
to be so thick that you have to weld in a number of layers, how-
ever, you have to use lateral movements.
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8 MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
The Arc 150i/Arc 200i requires little maintenance. In normal cases, it is sufficient to
blow it clean using dry compressed air once a year, but this should be done more
often if it is set up in a dusty, dirty area.
9 FAULT TRACING
Try these recommended checks and inspections before sending for an authorised
service technician.
Type of fault Action
No arc. SCheck that the mains power supply switch is turned on.
SCheck that the welding current supply and return cables are
correctly connected.
SCheck that the correct current value is set.
The thermal overload trips ope-
rate frequently.
SCheck whether the thermal overload trips have operated
(indicated by the yellow lamp on the front panel).
SCheck the main power supply fuses.
The thermal overload trip opera-
tes frequently.
SMake sure that you are not exceeding the rated data for the
welding power source (i.e. that the unit is not being
overloaded).
Poor welding performance. SCheck that the welding current supply and return cables are
correctly connected.
SCheck that the correct current value is set.
SCheck that the correct electrodes are being used.
10 ORDERING SPARE PARTS
Arc 150i / Arc 200i is designed and tested in accordance with the international and Eu-
ropean standards IEC/EN 60974--1 and EN 60974--10. It is the obligation of the service
unit which has carried out the service or repair work to make sure that the product still
conforms to the said standard.
Repair and electrical work should be performed by an authorized ESAB serviceman.
Use only ESAB original spare and wear parts.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
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