ESER EU900SA User manual

Reel Tape Cutter Manual
ESER EU900SA
Universal Part Number: 52474801, Rev. -
Issued 10/11
Book 1 of 1

ESER Corporation
REEL TAPE CUTTER
MODEL: EU900SA
OPERATING MANUAL
Rev 1.0

ESER Corporation
TABLE OF CONTENTS
OVERALLDIMENSION‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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1
FUNCTIONALDESCRIPTION‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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2
PRODUCTSAFETY‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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2
OPERATION‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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3
OperatetheScrapTapeCutter‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 3
OperatingPanel‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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3
SettingZone‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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5
SettingCycleTime‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 6
AutomaticMode‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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7
ManualMode‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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7
ADJUSTMENT‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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8
Recoverfromjam‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 8
EmptytheTrashBin‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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8
MAINTENANCECONCEPT‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 9
MAINTENANCE‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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10
A.RemovetheRearCover‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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11
B.RemovetheInletGuide‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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12
C.RemovetheCuttingMechanism‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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13
1.AdjusttheBeltTension‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 14
2.ReplacetheTimingBelt‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 15
3.ReplacetheBlade‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 17
4.LubricatetheHelicalGear‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 20
5.LubricatetheLMGuide‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 21
6.ReplacethePCB‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 22
7.ReplacetheMagne ticSensorController‐‐‐‐‐‐‐‐ 23
SPECIFICATIONS‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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24
WIRINGDIAGRAM
CircuitLayout‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 25
MainCircuit‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 26
ACPowerLine‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 27
SubBoard‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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28
PARTNUMBERS‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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29
MajorComponents‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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29
CuttingMechanism‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 30
1.DriveSide‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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31
2.CuttingUnit‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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32
3.IdleSide‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
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35
AUXILIARYPARTSWITHANEWMACHINE‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 36

ESER Corporation
400
900
220
Unit: mm
OVERALL DIMENSION
Page 1 of 36

ESER Corporation
FUNCTIONAL DESCRIPTION
The Scrap Tape Cutter is designed to cut off small pieces of reel
tape and collect them in a trash bin for ease of disposal.
This document explains important safety information, as well as
proper operation and maintenance of the unit.
PRODUCT SAFETY
•Do not put objects other than reel tape in the cutter unit.
•Use caution with long hair and when wearing loose clothing
near the cutter unit.
•Unplug the unit when performing maintenance of the
machine.
•Do not operate the machine near flammable gas.
•Do not open/disassemble the cutter unit while the machine
is operating.
•Follow all safety labels on the cutter unit.
WARNING
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ESER Corporation
OPERATION
Operate the Scrap Tape Cutter
The Scrap Tape Cutter has two modes of operation; manual
and automatic. Manual mode should only be used when trying
to cut objects that jammed the unit when it was operating in
automatic mode. This could be an indication the blade needs
replacement. Otherwise, the cutter should be used in
automatic mode.
①Main Power Switch
②Operation Control
③Emergency Stop Button
The Operating Panel
123
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ESER Corporation
OPERATION
The Operating Panel cont.
2
2Operation Control
POWER: Cutter power on and off
AUTO: Auto – Manual Mode switch
MANUAL: Cutting mechanism move manually
SETTING: Set Cutting Zone and Pause Time
ERROR DISPLAY: Indicators for Load, Time, Emergency
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ESER Corporation
Setting Zone
OPERATION
Three zones are preset at factory and select any one of the
zones or combination of zones to set desired cutting length.
There are 6 ways to specify the cutting zone as follows:
Note the zone indicator light stay lit as unit is in operation.
1. I: First zone only (Left, opposite from control panel)
2. II: Second zone only (Middle)
3. III: Third zone only (Right, control panel side)
4. I & II: combination of zones I and II; blade travels across
zone I and II, does not reach zone III.
5. II & III: combination of zones II and III; blade travels
across zone II and III, skip zone I.
6. I,II,& III: combination of all zones; blade travels entire
length of the cutter.
1. Turn power off by pushing [OFF] button at POWER.
2. Turn power on by pushing [ON] button at POWER.
3. Push [SET] button at SETTING.
4. Push [upper/lower arrow] button once at a time until the
desired zone setting is achieved, see above light setting.
Make sure the indicator light stays lit; 1 light for single
zone, multiple lights for combination of zones.
5. Push [ON] button at AUTO. Resume auto cutting.
Setting Procedure
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ESER Corporation
Setting Cycle time
OPERATION
Three pausing times are preset at factory and designated as (I)
short, (II) Medium, and (III) Long.
Note the pause time indicator light blinks as it is being set.
Setting Procedure
1. Turn power off by pushing [OFF] button at POWER.
2. Turn power on by pushing [ON] button at POWER.
3. Push [SET] button twice at SETTING. Make sure LED
indicator light blinks.
4. Push [upper/lower arrow] button once at a time to select
desired pause time setting.
5. Push [ON] button at AUTO. Resume auto cutting.
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ESER Corporation
Automatic Mode
Manual Mode
1. Rotate the Emergency Stop switch.
2. Push [ON] button at AUTO. The blade unit begins to move.
The blade continues to cycle until the collection bin is
removed or the Emergency Stop switch is pushed.
If the unit jams, the blade automatically backs up and tries
again. If the unit is still jammed after a second attempt, the
machine will stop and a buzzer will sound. The jam must be
cleared using manual mode before the unit can be returned
to operating in automatic mode.
1. Rotate the Emergency Stop switch.
2. Push and hold the Left or Right Directional Arrow button.
The unit stops once the blade reaches the limit of travel.
OPERATION
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ESER Corporation
ADJUSTMENT
Recover From Jam
Empty the Trash Bin
Use the following procedure to clear a jam.
1. Push the Emergency Stop switch to stop the buzzer.
2. Rotate the Emergency Stop switch.
3. Turn power on by pushing [ON] button at POWER.
4. Push and hold the Left or Right Directional Arrow button to
move the blade back away from the jam.
5. Push the Emergency Stop switch and clear the jam.
6. Rotate the Emergency Stop switch.
7. Turn power on by pushing [ON] button at POWER.
8. Push [ON] button at AUTO. Resume auto cutting.
Use the following procedure when emptying the Scrap Tape Cutter
collection bin.
1. Grasp the handles on the trash bin and slide the bin out from
the Scrap Tape Cutter unit. The cutter automatically stops.
2. Empty and then re-install the trash bin. Push the [ON] button
at AUTO to resume operation.
Page 8 of 36

ESER Corporation
MAINTENANCE CONCEPT
The following table defines the recommended
Maintenance Concept for this assembly.
Maintenance
Procedures Recommended
Frequency Minimum Skill Required Spare Kit Required Tool Kit Required
Empty Trash Bin As required Operator,
Maintenance
Technician No No
Replace Blade As required Maintenance
Technician No No
Helical Gear Check in 3
months Maintenance
Technician No No
LM Shaft Lubrication As required Maintenance
Technician No No
Belt Tension Adjust as
required
Check monthly
Maintenance
Technician No No
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ESER Corporation
MAINTENANCE
To execute the following maintenance items, the initial 3
disassembly steps, A, B, & C shown in the next section
must be performed first.
1. Adjust the Belt Tension
2. Replace the Timing Belt
3. Replace the Blade
4. Lubricate the Helical Gear
5. Lubricate the LM Guide
6. Replace the PCB
7. Replace the Magnetic Sensor Controller
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ESER Corporation
A. Remove the Rear Cover
1. Loosen 2 bolts circled in red at the bottom of the rear cover.
2. Remove 5 bolts on the rear cover.
3. Remove the cover.
Rear Cover
PUSH EMERGENCY SWITCH AND UNPLUG THE UNIT
BEFORE DISASSEMBLE/ASSEMBLE
Inlet Guide
MAINTENANCE
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ESER Corporation
B. Remove the Inlet Guide
1. Remove 2 bolts, green arrow, at both ends of the inlet guide, do not remove 2
bolts at center.
2. Loosen 5 bolts on top of the machine, red circle.
3. Remove the inlet guide
Inlet Guide
MAINTENANCE
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ESER Corporation
C. Remove the Cutting Mechanism
Diagram does not show any electrical wires and ties. Cut ties and loosen
necessary electrical wires must be done before sliding out the cutting
mechanism.
1. Remove Trash Bin.
2. Remove 4 M4 cap screws and grip from housing located at side of
the machine. Repeat the same for opposite side.
3. Remove 2 M4 bolts located at the bottom of side plate, inside,
attached to the housing. Repeat the same for opposite side.
4. Slide out the mechanism.
Housing Grip
MAINTENANCE
Cutting Mechanism
Front
Back
Side Plate
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ESER Corporation
1. Adjust the Belt Tension
1. Loosen 4 locknuts.
2. Apply tension to the timing belt by evenly tightening two set screws to
remove excess slack from the belt. Pushing the belt lightly, 600g (1.3lb) at
the center with cutting unit at the end of the machine. The belt should have
approximately 1 cm deflection at the center.
3. Tighten locknuts.
Upper tightening screw
Lower tightening screw
MAINTENANCE
Front
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ESER Corporation
2. Replace the Timing Belt
1. Remove 4 M4 cap screws holding the belt clamp
2. Remove the belt clamp.
Belt Clamp
MAINTENANCE
Front
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ESER Corporation
2. Replace the Timing Belt cont.
4. Cut new belt in proper length as shown, no gap but no overlap of the belt.
5. Mount the belt clamp.
6. Insert 4 M4 cap screws and tighten.
7. Adjust belt tension, refer to “Belt Tension Adjustment” in section 1.
3. Remove old belt.
MAINTENANCE
Page 16 of 36

ESER Corporation
3. Replace the Blade
1. Remove 2 M5 cap screws, access from the bottom.
2. Remove 2 M5 cap screws.
3. Remove 2 screws and the blade guard.
4. Slide the Front Block as direction shown.
Belt and LM shafts removed
for easy viewing
Front Block
1
2
3 Blade Guard
5. Remove Slider Support sub-assy.
Slider Support Plate, sub-assy.
Cutting Unit
MAINTENANCE
Front
Page 17 of 36