Essemtec Paraquda Instruction Manual

Paraquda
Startup & Safety Manual
Object No./Index
0000003/11
Released Date
November 4, 2014
Content
Reference

Copyright
© Essemtec AG, Switzerland, 2014
All rights reserved.No part of this publication may bereproduced, stored, in a retrieval system,or
transmitted, in anymeans, electronic, mechanical, photocopying, recordingor otherwise, without the prior
written permission of the publisher.
The Paraquda works as is. Screenshots and description cover the actual behavior as far aspossible. The
content of this manual does not give any claim to software performance or implemented software features.
Essemtec AG Customer Support
Headquarter
Essemtec AG
Mos
enstrasse 20
CH
-6287 Aesch/LU
Schweiz
Phone:
[phone]
Fax:
[phone]
Mail: [e-mail]
Benelux
Essemtec Benelux
Ter Heidelaan 54 C
B-3200 Aarschot
Poland
Essemtec Poland
Wrzeciono 16/24
01-961 Warszawa
Germany
E
ssemtecDeutschland AG+Co.KG
Söckingerstrasse 12
82319 Starnberg
Phone:
+32 / 16 436742
Tel:
+48 / 661 922 962
Phone:
+49 / 8151 2685501
Fax:
+32 / 16 437220
Fax:
+49 / 8151 2685503
Mail:[e-mail]
Mail:[e-mail]
Mail: [e-mail]
North America & Mexico
Essemtec USA
816N. Delsea Drive #308
08028-1499 Glasboro, NJ
Phone:
+1 / 856 2181131
Fax:
+1 / 856 2181134
Mail:[e-mail]
Imprint
Paraquda Startup & Safety Manual
Concept: ArminMueller
Authoring: ArminMueller
Checked: PM Paraquda
Approved: SimonMeier
Original Language: English
Manual Feedback: [e-mail]
Essemtec Information: www.essemtec.com

Paraquda Startup & Safety © Essemtec AG iii
0000003/11 / November 4, 2014
Contents
1Safety 1-1
1.1 Introduction......................................................................................................................................................................1-1
1.1.1 CompulsoryReading......................................................................................................................................................1-1
1.2 Use of the Equipment....................................................................................................................................................1-1
1.2.1 IntendedUse.....................................................................................................................................................................1-1
1.2.2 ProhibitedUse..................................................................................................................................................................1-1
1.2.3 Modifications....................................................................................................................................................................1-1
1.3 Personnel Requirements...............................................................................................................................................1-2
1.3.1 Management Responsibilities....................................................................................................................................1-2
1.3.2 Equipment Operating -PersonnelProfile..............................................................................................................1-2
1.3.3 Installation / Movement /Storage - Personnel Profile.......................................................................................1-3
1.3.4 Maintenance (Preventive and Corrective) -PersonnelProfile........................................................................1-4
1.3.5 Conformation Statement..............................................................................................................................................1-4
1.4 SafetyInformationinUserDocumentation...........................................................................................................1-5
1.4.1 Signal Words.....................................................................................................................................................................1-5
1.4.2 Safety Alert Symbol........................................................................................................................................................1-5
1.5 Safety Labels Attached to System.............................................................................................................................1-6
1.5.1 Meaning of the Safety Labels......................................................................................................................................1-6
1.5.2 Danger Zones andLocation of Safety Labels........................................................................................................1-7
1.6 Safety Concept.................................................................................................................................................................1-9
1.6.1 Conceptual Safety Measures.......................................................................................................................................1-9
1.6.2 Shutdown Appliances....................................................................................................................................................1-9
1.6.3 Safety Cover....................................................................................................................................................................1-11
1.6.4 Operating Modes..........................................................................................................................................................1-12
1.7 Specific Warnings.........................................................................................................................................................1-13
1.7.1 Electrical Hazard............................................................................................................................................................1-13
1.7.2 Heat Hazard / High Temperatures..........................................................................................................................1-13
1.7.3 Chemical Hazard...........................................................................................................................................................1-14
1.7.4 Material Handling.........................................................................................................................................................1-14

Contents
iv © Essemtec AG Paraquda Startup & Safety
0000003/11 / November 4, 2014
1.7.5 Moving Parts...................................................................................................................................................................1-14
1.7.6 Magnetic Field................................................................................................................................................................1-15
1.7.7 Flash Light........................................................................................................................................................................1-15
1.7.8 Laser Beam.......................................................................................................................................................................1-15
1.7.9 Electrostatic Discharge (ESD)....................................................................................................................................1-16
1.8 A place for the Manual................................................................................................................................................1-16
1.9 CE-DeclarationofConformity...................................................................................................................................1-17
2Equipment Overview 2-1
2.1 Overview............................................................................................................................................................................2-1
2.2 EquipmentApplication,Purpose..............................................................................................................................2-2
2.2.1 Typical Application of a Paraquda............................................................................................................................2-2
2.2.2 Typical Application of a Paraquda with Dispenser.............................................................................................2-3
2.3 Module Description/ Terms/ Definitions..............................................................................................................2-3
2.3.1 Safety Cover......................................................................................................................................................................2-3
2.3.2 Conveyor............................................................................................................................................................................2-4
2.3.3 Production Area...............................................................................................................................................................2-5
2.3.4 PCB Table...........................................................................................................................................................................2-6
2.3.5 Machine Coordinate System.......................................................................................................................................2-7
2.3.6 Rack / Feeder....................................................................................................................................................................2-8
2.3.7 Tray Area...........................................................................................................................................................................2-11
2.3.8 Tray Holder......................................................................................................................................................................2-11
2.3.9 Tray Changer Q (TCQ)..................................................................................................................................................2-12
2.3.10 Toolchanger....................................................................................................................................................................2-13
2.3.11 XY Gantry .........................................................................................................................................................................2-13
2.3.12 Vision.................................................................................................................................................................................2-16
2.3.13 Calib Station....................................................................................................................................................................2-18
2.3.14 Versatile Station.............................................................................................................................................................2-18
2.3.15 Reject Bin..........................................................................................................................................................................2-19
2.3.16 Medium Trash.................................................................................................................................................................2-19
2.4 MachineIdentification................................................................................................................................................2-20
3HumanMachine Interface HMI 3-1
3.1 Operating Elements.......................................................................................................................................................3-2
3.1.1 Switches..............................................................................................................................................................................3-2
3.1.2 Signal Tower.....................................................................................................................................................................3-3

Contents
Paraquda Startup & Safety © Essemtec AG v
0000003/11 / November 4, 2014
3.1.3 Monitor................................................................................................................................................................................3-3
3.1.4 USB / DVDDrive...............................................................................................................................................................3-6
3.1.5 Feeder LED.........................................................................................................................................................................3-7
3.1.6 Barcode Reader................................................................................................................................................................3-8
3.1.7 LAN Connection...............................................................................................................................................................3-8
3.2 Graphical User Interface (GUI).....................................................................................................................................3-9
3.2.1 Screen Sections................................................................................................................................................................3-9
3.2.2 Color Concept................................................................................................................................................................3-11
3.2.3 NavigationTechniques...............................................................................................................................................3-13
3.2.4 On-screen Keyboard....................................................................................................................................................3-13
3.2.5 Toolbar.............................................................................................................................................................................3-14
3.2.6 Online Help.....................................................................................................................................................................3-16
3.2.7 Alarm Messages............................................................................................................................................................3-18
4Operating of the Machine 4-1
4.1 Power up the Machine...................................................................................................................................................4-1
4.2 Stop and Shut Down the Machine............................................................................................................................4-6
4.2.1 Regular Shut down.........................................................................................................................................................4-6
4.2.2 Emergency Stop...............................................................................................................................................................4-6
4.2.3 Power Loss.........................................................................................................................................................................4-7
4.2.4 Unordered Stops..............................................................................................................................................................4-8
4.3 Operate the Production.............................................................................................................................................4-10
4.3.1 Prepare the Production..............................................................................................................................................4-13
4.3.2 Run the Production......................................................................................................................................................4-16
4.3.3 Stop the Production....................................................................................................................................................4-16
4.3.4 Handle FLX Feeders (Tape&Reel)............................................................................................................................4-17
4.3.5 Handle hyQ Feeders (Tape&Reel)...........................................................................................................................4-22
4.3.6 Handle Feeders(Sticks)..............................................................................................................................................4-29
4.3.7 Handle Trays...................................................................................................................................................................4-31
4.3.8 Handle Tray Changer Q (TCQ)..................................................................................................................................4-33
4.3.9 Qualify the Output.......................................................................................................................................................4-35
4.4 Solve Malfunctions / Handle unordered Stops..................................................................................................4-37
4.4.1 PCB could not be loaded...........................................................................................................................................4-37
4.4.2 PCB could not be aligned automatically..............................................................................................................4-37
4.4.3 Dot diameter could not be adjusted automatically (Option SC-ARM)......................................................4-37