ETNA Hydropan-Single User manual

Hydropan
Single Operation and Maintenance Manual

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1. Product Information
Hydropan-Single Control Panel is used to control , display modes and faults of single
pump booster systems, has 7 segment display and uniquely designed electronic main
board. In addition to the electronic board and 7 segment display, the panel also has No
Water / Pressure Switch / Fault warning leds as well as Up / Down buttons used to surf
in menus , Approval button to confirm parameter changes and ON / OFF button . System
parameters can be set easily by using Up / Down / Approval buttons located on the front
casing.
Panel On / OFF
Button
Parameter Set
Confirmation and
Menu Entrance
Button
No Water
Warning Led 7 Segment
Display
Menu Surf and
Parameter
Setting Buttons
Pressure Switch
Signal Warning
Led
General Fault
Warning Led
Figure 1. Hydropan- Single External View

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Connectors
Cable Glands
Voltage
Transformer
7 Segment Display
Connection Cable
Current Transformers
Power Relays
Earth
Connection Bar
Figure 2. Hydropan Single Internal View

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2. Technical Specifications
• Compatible with booster, deep well and waste water applications
• User friendly interface
• 8 bit microcontroller based design tabanlı tasarım
• 7 Segment display
• 3 phase voltage measurement and display on screen
• High and low voltage protection setting
• High and low current protection setting
• Current and voltage fault delay time setting
• General Fault/ No Water and Pressure Switch signal warning leds
• Pump running currents display on screen during operation
• Ability to Reset faults
• Dry running protection with floater
• Additional dry running protection using minimum current protection algorithm
• Display all faults on screen
• Audible fault warning with buzzer
• Fault history
• Booster and discharge operating modes
• Password protection
• Pump running and fault dry contacts
• Phase loss and phase sequence protection
Figure 3. Panel Dimensions
Length: 170 mm
Width: 75 mm
Height: 195 mm
Weight: 775 gr

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3. Control Board Front Panel
• General Fault Led: This led is ON together with written fault code on 7 segment display
when low current , high current, low voltage and high voltage protections are active.
• Up / Down Buttons: These buttons enable to surf within menus on 7 segment display and
they are used to set values of numerical parameters. In addition to this, the fault occured on
the system can be reset while pressing these buttons together for 5 seconds
• Approval Button: This button enables to enter submenus and save the parameter already
set values.
• Switch Led: This led is ON when the pressure swith on the system is active.
• ON/OFF Button: This button is used to start-up and switch-o the panel OFF is written on 7
segment display when the panel is switched-o and there is power supply on the system.
Voltage value between L1-L2-L3 and neutral is
displayed in sequence as seen on the left hand side
when there is no run signal. In case there is run
signal and system starts operating, pump current is
displayed.
When the "Confirm" button is pressed in the main
operation screen, the password menu on the left
appears. In the password menu, “132” is entered as
the password with the “Up / Down and Confirm”
buttons, and the menu is entered by pressing the
confirm button again. The password is valid for 2
minutes.
After the password is entered correctly, the High
Voltage Limit Setting Menu will appear on the
screen. By pressing the "Confirm" button again,
it is entered into the menu and the high voltage
protection value is set with the "Up / Down"
buttons. The limit value is set at the factory and
changing this value is not recommended.
4. Menus
a. Password Menu
b. High Voltage Protection Setting Menu
Figure 4. Panel Main Operating Screen
Figure 5. Password Menu
Figure 6. High Voltage Limit Setting Menu

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By pressing the "Up" button while in the menu, the
Low Voltage Limit Setting Menu (dG) seen on the
left is accessed. By pressing the "Confirm" button
again, the menu is entered and the low voltage
protection value is set with the "Up / Down"
buttons. The limit value is set at the factory and
changing this value is not recommended.
By pressing the "Up" button while in the menu,
the High Current Limit Setting Menu (YA) seen
on the left is accessed. The menu is entered by
pressing the "Confirm" button and the high current
protection value is set with the "Up / Down"
buttons. High current limit value should be set
according to the power of the electric motor.
By pressing the “Up” button while in the menu, the
Low Current Limit Setting Menu (dA) seen on the
left is accessed. By pressing the "Confirm" button,
the menu is entered and the desired low current
protection value is set with the "Up / Down"
buttons. The low current limit value should be set
according to the power of the electric motor. The
panel has low current automatic reset feature.
When a low current error occurs, the panel makes
automatically resetting the error at increasing
intervals of 2,8,18,32 and 50 minutes. If low current
error occurs again as a result of resetting, the
system is blocked and cannot be operated again.
The "Block (bL)" error must be reset manually by
holding down the Up / Down buttons.
By pressing the "Up" button while in the menu,
the Error Delay Time Setting Menu (GS) seen on
the left is accessed. Error delay time, is the time
until the panel gives a warning after detecting an
error in the system. It is entered into the menu by
pressing the "Confirm" button, and adjusted as
with the "Up / Down" buttons. It is set to 3 seconds
in the factory settings, it is not recommended to
change it except for special applications.
Figure 7. Low Voltage Limit Setting Menu
Figure 9.Low Current Limit Settings Menu
Figure 10. Error Delay Time Setting Menu
Figure 8. High Current Limit Setting Menu
c. Low Voltage Protection Setting Menu
d. High Current Protection Setting Menu
e. Low Current Protection Setting Menu
f. Delay Time Setting Menu

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By pressing the "Up" button while in the menu, the Pump
Operation Mode Selection Menu (CS) seen on the left is
accessed. By pressing the "Confirm" button, you can enter the
menu and select the mode with the "Up / Down" buttons.
When "0" is selected, "booster mode" becomes active and
when the panel is energized for the first time, the active mode
is shown as "hid" at startup. In this mode, the panel can be used
in booster, wastewater and deep well applications. The pump
is started and stopped by the pressure switch connected to the
"SALTER (switch)" terminal. The water level of the reservoir
is controlled with the help of the floater connected to the "
FLATOR (float switch) " terminal and when the water decreases
and the float switch goes down, the pump is stopped by giving
a "No Water (SY)" alarm.
When "1" is selected in the CS menu, "discharge mode"
becomes active and when the panel is energized for the first
time, the active mode is shown as "bos" at startup. "1", the
discharge mode, is used in deep chambers, in applications
where it is desired to drain all the water in the chamber.
With the help of float switch connected to the "FLATOR
(float switch)" terminals, the pump, which is operated when
the reservoir is filled with water up to the maximum level, is
stopped when the water drops to the minimum level and no
alarm is given. When the water reaches the maximum level
again, the pump starts automatically and this cycle continues.
Overflow control can be done with the help of an overflow
level switch connected to the "SALTER (switch)" terminal. In
this mode, when the "SALTER (switch)" input is short circuit,
"Overflow Error (th)" is given for warning purposes, but the
pump is not prevented from running.
By pressing the "Up" button while in the menu, Fault
History Menu (A) seen on the left is accessed. By pressing
the “Confirm” button again, the menu is entered and the
fault history can be viewed with the “Up / Down” buttons.
99 failure histories are stored and the most recent failure is
transferred to row number 1.
Figure 11. Operation Mode Selection Menu
g. Operation Mode Selection Menu
h. Fault History Menu
5. Maintenance and Operation
Fuse and residual current relay which is suitable for the present motor power
must be used in the energy supply of the control panel. The system must be
grounded.
Please cut-o the power supply before any intervention
• Check and make sure that there is no loosen connections on power supply and earth
connection.
• Check and make sure that there is no damage , hole or color change caused by overheating
on cables.
Figure 12. Fault History Menu

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6. Troubleshooting
ERROR
CODE FAULT ACTION
htA YG HIGH
VOLTAGE
FAULT
• Check the mains input voltage, phase-neutral values for all phases.
• When the high voltage protection value defined with "YG" is exceeded, this error is
given. Check the "YG" value.
• Check the mains voltage, cable and terminal connections.
htA dG LOW
VOLTAGE
FAULT
• Check the mains input voltage, phase-neutral values for all phases.
• When it goes below the low voltage protection value defined with “dG”, this error is
given. Check the “dG” value.
• Check the mains voltage, cable and terminal connections.
htA FS PHASE
SEQUENCE
FAULT
• When the phase sequence is reverse, the phase sequence error code “htA FS” is written
on the screen and the system does not work. Change the phase sequence from the
input and make sure that the motor rotates in the correct direction.
htA FY PHASE
LOSS FAULT
• One or more of the phases do not come to the energy supply terminals.
• Check the mains input voltage, phase-neutral values for all phases.
• Check whether there is any imbalance or phase loss between phases.
htA YA HIGH
CURRENT
FAULT
• Before taking the measurement, make sure that there is no mechanical failure in the
pump.
• Test the current drawn by the motor, measure it with the help of an ammeter and
compare it with the value indicated on the motor nameplate.
• Compare the "High Current Protection" value adjusted with the "YA" parameter with the
value specified on the motor nameplate.
• Check the motor cable and terminal connections.
• Verify that the overcurrent protection value (YA) is 10% above the maximum operating
current of the pump at full load and that the pump operates properly.
htA dA LOW
CURRENT
FAULT
• Before taking the defined measurements, make sure that there is no mechanical failure
in the pump and that the motor pump group works properly.
• Make sure that the pump suction and discharge valves are not closed.
• Make sure there is water in the reservoir.
• Make sure that there is no air in the system. If there is air, evacuate the air.
• Check the "Low Current Protection" value adjusted with the "dA" parameter.
• While the engine is running, close the suction valve and see how far the current has
dropped and note it. Make sure that the mains voltage is between 380-400 V during the
measurement.
• Defined Low Current Protection value must be 10% higher than this measured value.
After the low current limit is adjusted, make sure that the pump has low current error by
closing the suction valve during operation.
• When the tests are completed, open the suction valve again to confirm that the pump
works correctly.
htA SY NO WATER • Make sure that there is water in the tank.
• Make sure that the float switch (floater) level is adjusted properly.
• Make sure that the float switch works correctly by checking the float switch cable and
terminal connections.
htA th OVERFLOW
FAULT
• This error is given when the "CS" parameter is "1", that is in the discharge mode, if the
“SALTER (switch)” terminals are short-circuited.
• Check the overflow float switch cable and terminal connections and make sure that it
works properly.
• Check whether there is overflow.
htA bL BLOCKAGE
FAULT
• The system is blocked because a low current error has occurred and the low current
error continues even after software-defined automatic reset attempts.
• Repeat the checks in the “htA dA” part.
• Reset the error manually by holding down the Up / Down buttons and make sure that
the system works correctly.

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Figure 16. Three-Phase Discharge Mode
Connection Diagram
Figure 14. Three-Phase Deep Well System
Connection Diagram
Figure 15. Three-Phase Drainage System
Connection Diagram
Figure 13. Three-Phase Booster System
Connection Diagram
C TR
30A
POWER
RELAY
30A
POWER
RELAY
30A
POWER
RELAY
U V W
MOTOR
OUTPUT
HYDROPAN MONO - THREE PHASE
FOR BOOSTER PUMPS
R S T
TRANSFORMER
POMPA ENERJİ GİRİSİ
POMPA
HATA
POMPA
DEVREDE
ORTAK
UF CAF
FLATOR
C
SALTER
POWER
INPUT
COM
RUN
FAULT
FLOAT
SWITCH
PRESSURE
SWITCH
U V W L1 L2 L3
BS
FAZ NOTR
MONOFAZE POMPA İÇİN
NOTR FAZ
MONOFAZE PANO İÇİN
C TR
30A
POWER
RELAY
30A
POWER
RELAY
30A
POWER
RELAY
U V W R S T
TRANSFORMER
POMPA ENERJİ GİRİSİ
POMPA
HATA
POMPA
DEVREDE
ORTAK
UF CAF
FLATOR
C
SALTER
FLOAT
SWITCH
U V W L1 L2 L3
BS
FAZ NOTR
MONOFAZE POMPA İÇİN
NOTR FAZ
MONOFAZE PANO İÇİN
HYDROPAN MONO - THREE PHASE FOR
SEWAGE AND DRAINAGE PUMPS
MOTOR
OUTPUT
POWER
INPUT
COM
RUN
FAULT
C TR
30A
POWER
RELAY
30A
POWER
RELAY
30A
POWER
RELAY
U V WR S T
TRANSFORMER
POMPA ENERJİ GİRİSİ
POMPA
HATA
POMPA
DEVREDE
ORTAK
UF CAF
FLATOR
C
SALTER
U V WL1 L2 L3
BS
FAZ NOTR
MONOFAZE POMPA İÇİN
NOTR FAZ
MONOFAZE PANO İÇİN
HYDROPAN MONO - THREE PHASE
FOR DEEP WELL PUMPS
MOTOR
OUTPUT
POWER
INPUT
COM
RUN
FAULT
PRESSURE
SWITCH
WELL
C TR
30A
POWER
RELAY
30A
POWER
RELAY
30A
POWER
RELAY
U V W R S T
TRANSFORMER
POMPA ENERJİ GİRİSİ
POMPA
HATA
POMPA
DEVREDE
ORTAK
UF CAF
FLATOR
C
SALTER
U V W L1 L2 L3
BS
FAZ NOTR
MONOFAZE POMPA İÇİN
NOTR FAZ
MONOFAZE PANO İÇİN
HYDROPAN MONO - THREE PHASE
FOR DRAIN MODE
WELL
MOTOR
OUTPUT
POWER
INPUT
COM
RUN
FAULT
OVERFLOW
SWITCH

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Figure 20. Single-Phase Discharge Mode
Connection Diagram
Figure 18. Single-Phase Deep Well System
Connection Diagram
Figure 19. Single-Phase Drainage System
Connection Diagram
Figure 17. Single-Phase Booster System
Connection Diagram
C TR
30A
POWER
RELAY
TRANSFORMER
POMPA
HATA
POMPA
DEVREDE
ORTAK
UF CAF
FLATOR
C
SALTER
U N N L1
BS
HYDROPAN MONO - SINGLE PHASE
FOR BOOSTER PUMPS
MOTOR
OUTPUT
POWER
INPUT
COM
RUN
FAULT
FLOAT
SWITCH
PRESSURE
SWITCH
U V W R S T
POMPA ENERJİ GİRİSİ
FAZ NOTR
MONOFAZE POMPA İÇİN
NOTR FAZ
MONOFAZE PANO İÇİN
C TR
30A
POWER
RELAY
U V WR S T
TRANSFORMER
POMPA ENERJİ GİRİSİ
POMPA
HATA
POMPA
DEVREDE
ORTAK
UF CAF
FLATOR
C
SALTER
U N N L1
BS
FAZ NOTR
MONOFAZE POMPA İÇİN
NOTR FAZ
MONOFAZE PANO İÇİN
HYDROPAN MONO - SINGLE PHASE FOR
SEWAGE AND DRAINAGE PUMPS
FLOAT
SWITCH
MOTOR
OUTPUT
POWER
INPUT
COM
RUN
FAULT
C TR
30A
POWER
RELAY
TRANSFORMER
POMPA
HATA
POMPA
DEVREDE
ORTAK
UF CAF
FLATOR
C
SALTER
U N N L1
BS
HYDROPAN MONO - SINGLE PHASE
FOR DEEP WELL PUMPS
MOTOR
OUTPUT
POWER
INPUT
COM
RUN
FAULT
PRESSURE
SWITCH
WELL
U V W R S T
POMPA ENERJİ GİRİSİ
FAZ NOTR
MONOFAZE POMPA İÇİN
NOTR FAZ
MONOFAZE PANO İÇİN
C TR
30A
POWER
RELAY
TRANSFORMER
POMPA
HATA
POMPA
DEVREDE
ORTAK
UF CAF
FLATOR
C
SALTER
U N N L1
BS
HYDROPAN MONO - SINGLE PHASE
FOR DRAIN MODE
WELL
MOTOR
OUTPUT
POWER
INPUT
COM
RUN
FAULT
OVERFLOW
SWITCH
U V W R S T
POMPA ENERJİ GİRİSİ
FAZ NOTR
MONOFAZE POMPA İÇİN
NOTR FAZ
MONOFAZE PANO İÇİN

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NOTES

Dudullu Organize Sanayi Bölgesi 2. Cadde No: 14
34775 Ümraniye İstanbul / Turkey
Tel : [phone] (Pbx) • Fax : [phone]
www.etna.com.tr/en • [email protected].tr customer service
Rev/01/2021