ETNA Hydropan User manual
Hydropan
Operation and Maintenance Manual
2
1. Product Information
ETNA Control Panel is used to control and display modes, faults of two pump booster
systems, has 2*16 character LCD display and uniquely designed electronic main board and
display module. The panel has General Fault / No Water / Phase Fault warning leds, Up /
Down buttons enabling surfing into the menus, Automatic / Test buttons used to control
each pump, Pressure Switch, Pump Operation and Automatic Run Mode warning leds, as
well as Reset, Cancel and Approval buttons. System parameters can be set easily using
Approval/Cancel/Up/Down buttons on related Settings menus.
General Fault
Warning Led
No Water
Warning Led
Phase Fault
Warning Led Parameter Setting and
Menu Surf Buttons
Fault Reset
Button
Setting Cancel & Menu
Exit Button
Settin Approve & Menu
Enterance Button
2*16 Character
LCD Display
Pressure Switches
ON Warning Leds
Pump ON
Warning Leds
Automatic Mode
ON Warning
Leds
Automatic Mod
Buttons
Manual
Operation
Buttons
Cable Gland
Figure 1. Control Panel-External View
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Cable Gland
Earth Connection Bar
Voltage Transformer
Connectors
Circuit
Breaker
Current Transformers
Power Relays
Figure 2. Control Panel-Internal View
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2. Technical Specifications
• 8 bit microcontroller based design
• 16 Mhz clock frequency
• 2x16 character white LCD display
• Date & Time display on screen
• 3 phase voltage measurement and display on screen
• High low voltage protection setting
• Pump running and fault modes display
• Pump running currents display on screen during operation
• Adjustable High & Low Current Protection parameter
• Adjustable High & Low Current Protection duration
• Reset on current faults
• Automatic and Manual Operation modes
• Manual operation using Test buttons
• Dry running protection with floater
• Additional dry running protection using minimum current protection algorithm
• Display all faults on screen
• Audible fault warning with buzzer
• Display pump running time on screen
• Cyclic change-over with real time or sequential working
• Password protection against unauthorized intervention
• Fault history logs up to 24 faults including occurance date and time
• Ability to transfer operating and error information to automation system with dry contacts
in full version
Figure 3. Control Panel Dimensions
133
208
283
13955
205
92
205
Weight ˜2100 gr
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3. Leds and Buttons on Front Panel
• General Fault Led: This led is ON when low current , high current, low voltage and high
voltage protections are active
• Phase Fault Led: This led is used for warning purpose and it is ON when phase absence or
phase sequence fault is detected.
• Up / Down Buttons: These buttons enable to surf within menus on LCD screen and they are
used to set values of numerical parameters.
• Reset Button: This button is used to reset a fault occurred during operation. Reset will be
active after pressing this button for 5 seconds and the display shows opening screen
• Cancel Button: This button enables to go back to upper menu during surfing the menus,
cancel changes performed during parameter setting, and silence buzzer in case an alarm is
active.
• Approval Button: This button enables to enter submenus and save the parameter already
set values.
• Pressure Switch 1/2 Leds: This leds are ON when the pressure swithes on the system are
active.
• Pump - 1/2 Leds : The related led(s) are ON when one or both pumps on the system starts
operating.
• Automatic Buttons: These buttons enable to select automatic or manual operation control
for corresponding pump.
• Test Buttons: Pumps can be operated by these buttons when the system is on manual mode.
Pumps will run during these buttons are pushed.
• Automatic Leds: These leds indicate the pumps which are operating on automatic mode.
Main screen containing real-time date, time,
weekday (1: Monday, 2: Tuesday etc.) R-S-T phase
voltages information is displayed as on left hand
side when the panel is switched on.
Password screen will be opened automatically
when “Approval” button is pressed. On this screen,
which is set to prevent unauthorized access, the
settings menu can be accessed when entering the
password "1234".
When the pointer is on “Voltage Protect” and
“Approval” button is pushed , the screen as seen
on Figure 7 is displayed and on this screen you can
select either there will be voltage protection on
system or not.
4. Menus
a. Password Menu
b. Voltage Protection Menu
Figure 4. Main screen
Figure 5. Password screen
Figure 6. Settings Menu
You can activate the voltage protection by pressing
“Approval” button when the pointer on this
position. You can move te pointer by using “Up/
Down” buttons on panel front.
Figure 7. Voltage Protection Menu
6
When the "Confirm" button is pressed while the
cursor is on the "Alternate Run" line on the settings
main screen, the screen on the side is displayed
and the " Periodical Run." with the cursor is active.
In the periodical running mode, the pumps will be
activated periodically changing.
After activating the voltage protection, “HV value”
(High Voltage Value), “HV duration” (High Voltage
Duration), “LV value” (Low Voltage Value), “LV
duration” (Low Voltage Duration) submenu will be
displayed. You can set the related values by using
“Up/Down” and “Approval” buttons.
When the pointer is on “ Low curr. value” ( Low
Current Value) on the main settings screen, pump
selection submenu appears as seen on Figure 10.
after pressing “Approval” button. Related pump is
selected on this menu and after that low current
protection value and duration can be adjusted by
using “Up / Down” and “Approval” buttons.
When the pointer is on “ High curr. value” ( High
Current Value) on the main settings screen, pump
selection submenu appears as seen on Figure 12.
after pressing “Approval” button. Related pump is
selected on this menu and after that high current
protection value and duration can be adjusted by
using “Up / Down” and “Approval” buttons.
This actions should be repeated for each pump in
order to be activated.
This actions should be repeated for each pump in
order to be activated
Figure 13. Pumps cyclic change over menu
Figure 9. Low Current Protection Menu
Figure 11. High Current Protection Menu
Figure 10. Low Current Protection-Pump
Selection Submenu
Figure 12. High Current Protection-Pump
Selection Submenu
Figure 8. Voltage Protection Submenu.
Figure 14. Cyclic change over submenu
c. Low Current Protection Menu
e. Pumps Co-aging (Cyclic Change) Menu
d. High Current Protection Menu
When press the "Up" button and "Confirm" button
while the cursor is on the "Sequential Run" line,
time-based co-aging is activated and the pumps are
activated to equalize the working hours and co-
aging is performed.
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Pump durations are displayed as seen on Figure 16
by pressing “Approval” button when the pointer is
on “Pump durations” on the main settings menu.
These durations are in minutes.
When the down button is pressed and the cursor
is moved to the "Normal running" line and the
"Approve" button is clicked, the co-aging scenario is
disabled and the pump 1 operates according to the
pressure switch 1, the pump 2 operates according to
the pressure switch 2.
Event log information is displayed as seen on
Figure 17 by pressing “Approval” button when
the pointer is on “Event log” on the main settings
menu. You can see up to 24 dierent events in the
format seen on Figure 18.
Figure 15. Pump Durations Menu
Figure 17. Event Log Menu
Figure 16. Pump Durations Submenu
Figure 18. Event Log Screen
Figure 14. Cyclic change over submenu
f. Pump Durations Menu
g. Event Log
Weekly test can be activated by pressing
“Approval” button when the pointer is on “Weekly
Test” on the main settings menu.
You can either activate or deactivate weekly test
on weekly test submenu.
You can set duration, time and weekday
information for the weekly test execution as seen
on Figure 21
Figure 19. Weekly Test Main Menu
Figure 21. Weekly Test Parameter Set Menu
Figure 20. Weekly Test Menu
h. Weekly Test
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When the down button is pressed in the operating
mode menu, the cursor is moved to the "With stop
float" line and the "Confirm" button is pressed, the
"Stop Float" operating mode becomes active.
This mode is used in applications where the pump is
desired to run until all deep reservoirs are drained.
In stop float mode, 1 each, 2 operating floats in total
are used to start the pumps, and 1 common stop float
is used to stop the pumps. Start floats are positioned at
the upper water level and the stop float is positioned at
the lower water level. Pumps that are activated with the
help of floaters connected to pressure switch terminals
are stopped with a stop command coming from the
float located at the bottom level in the reservoir
and descends with a decrease in the water level and
"No Water" alarm is not given. It is not suitable for
booster applications. Since the water in the chamber is
discharged, the suction part makes air and the air must
be taken from the system.
Figure 24. Running Mode Menu
Figure 23. Running Mode Menu
When the "Confirm" button is pressed while the cursor
is on the "Running Mode" line on the Settings main
screen, the screen shown in Figure 23 is displayed.
The "Booster" mode with the cursor is active. In booster
mode, the pumps are switched on and o with the start
or stop command coming from the pressure switches.
In booster mode, the reservoir water level is controlled
with the help of a floater.
Figure 22. Running Mode MainMenu
i. Runnig Mode
Figure 25. PTC Protection Menu
Hydropan full version has a ptc protection menu to
enable or disable PTC protection.
PTC protection Submenu is entered when the
“Approval” button is pressed while cursor is in
the PTC protection line as Figure 25.
When the PTC protection Submenu is entered, as
shown in Figure 26, the cursor is placed in front of the
relevant pump by using the up and down arrow keys
and the Confirm button is pressed.
In the PTC Protection Submenu as shown in Figure
27, select PTC protection or no PTC protection for the
relevant pump and press Approval button.
j. PTC Protection
Figure 26. PTC Protection Submenu
Figure 27. PTC Protection Submenu
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6. Troubleshooting
5. Maintenance
Please cut the power supply before performing any intervention.
• Please make sure that there is no loose cable on power supply and earth connection.
• Please make sure that there is no damage and hole or color change on cables because of
overheating.
CAUSE ACTION
CURRENT FAULT • Change all motors operation mode to Manual by using AUTO/MAN button
• In order to understand the root cause of current fault, please check event log list.
• Please go into the Password menu by pressing Approval button and enter the cor-
rect password by using Up / Down buttons. Press Approval button in order to enter
Event log menu when the pointer is on the Event log
• The information diplayed on screen contains the latest error’s date, time, on which
pump. By pressing Down button, it is possible to see total 24 errors details.
• Run the pump in manual mode and measure the current consumption by using
multimeter, and compare this value with low current protection setting.
• Note the minimum current value displayed on screen by closing suction valve while
motor running. Please take into the consideration that voltage must be between
380-400 V. Low current protection set value must be 10% less than the measured
value.
• Please make sure that there is no forced operation.
PHASE FAULT • Phase absence
• Unbalance between phases
• Measured voltage value is not within the limits. Set values can be changed using
voltage settings menu.
PHASE SEQUENCE
FAULT
• The system does not operate in case phase sequence fault and this phrase is writ-
ten on display. Please correct the sequence by changing the phase connections on
power supply inlet.
SYSTEM GIVES
ALARM AFTER 2-3
HOURS
OPERATION
• Please go into the Password menu by pressing Approval button and enter the cor-
rect password by using Up / Down buttons. Press Approval button in order to enter
Event log menu when the pointer is on the Event log
• The information diplayed on screen contains the latest error’s date, time, on which
pump. By pressing Down button, it is possible to see total 24 errors details.
PUMP(S) ARE NOT
WORKING
• Even the pressure switch triggered the pumps for operation, on the control panel
related pressure switch buttons must be ON.In case there is no ligth on these leds,
please check pressure switch connections and cables. Make short circuit pressure
switch cables to ligth on the leds and after making sure change the related pres-
sure switch.
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HYDROPAN 4D -FULL VERSION
FOR BOOSTER PUMPS
30A
POWER
RELAY
30A
POWER
RELAY
30A
POWER
RELAY
U1 V1 W1 A1 B1
SW1 SW2 C NO NC PTC1 PTC2
DA DB
30A
POWER
RELAY
30A
POWER
RELAY
30A
POWER
RELAY
MOTOR 1
OUTPUT
MOTOR 2
OUTPUT
Motor 1
Dry Contact
Motor 2
Dry Contact
L1
3 ph - 50/60 Hz
400 V AC ±10%
L2 L3
8 VA
TRANSFORMER
Float Switch
PTC1
PTC2
Presssure
Switch 2
Presssure
Switch 1
4-20 mAPump Fault
Selenoid
U2 V2 W2 A2 B2
R S T
C TR1
R S T
C TR2
HYDROPAN 4D -FULL VERSION FOR
SEWAGE AND DRAINAGE PUMPS
30A
POWER
RELAY
30A
POWER
RELAY
30A
POWER
RELAY
U1 V1 W1 A1 B1
SW1 SW2 C NO NC PTC1 PTC2
DA DB
30A
POWER
RELAY
30A
POWER
RELAY
30A
POWER
RELAY
MOTOR 1
OUTPUT
MOTOR 2
OUTPUT
Motor 1
Dry Contact
Motor 2
Dry Contact
L1
3 ph - 50/60 Hz
400 V AC ±10%
L2 L3
8 VA
TRANSFORMER
PTC1
PTC2
Float
Switch 2
Float
Switch 1
Flood
Switch
4-20 mAPump Fault
Selenoid
U2 V2 W2 A2 B2
R S T
C TR1
R S T
C TR2
Figure 28. Hydropan Three-Phase Wiring Diagrams - Booster
Figure 29. Hydropan Three-Phase Wiring Diagrams – Sewage and Drainage
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HYDROPAN 4D FULL VERSION FOR
DEEP WELL PUMPS
30A
POWER
RELAY
30A
POWER
RELAY
30A
POWER
RELAY
U1 V1 W1 A1 B1
SW1 SW2 C NO NC PTC1 PTC2
DA DB
30A
POWER
RELAY
30A
POWER
RELAY
30A
POWER
RELAY
MOTOR 1
OUTPUT
MOTOR 2
OUTPUT
Motor 1
Dry Contact
Motor 2
Dry Contact
L1
3 ph - 50/60 Hz
400 V AC ±10%
L2 L3
8 VA
TRANSFORMER
PTC1
PTC2
Presssure
Switch 2
Presssure
Switch 1
4-20 mAPump Fault
Selenoid
U2 V2 W2 A2 B2
R S T
C TR1
R S T
C TR2
HYDROPAN 4D FULL VERSION
FOR STOP FLOAT MODE
30A
POWER
RELAY
30A
POWER
RELAY
30A
POWER
RELAY
U1 V1 W1 A1 B1
SW1 SW2 C NO NC PTC1 PTC2
DA DB
30A
POWER
RELAY
30A
POWER
RELAY
30A
POWER
RELAY
MOTOR 1
OUTPUT
MOTOR 2
OUTPUT
Motor 1
Dry Contact
Motor 2
Dry Contact
L1
3 ph - 50/60 Hz
400 V AC ±10%
L2 L3
8 VA
TRANSFORMER
PTC1
PTC2
P 2
Start Float
Switch
P 1
Start Float
Switch
Stop Float
Switch
4-20 mAPump Fault
Selenoid
U2 V2 W2 A2 B2
R S T
C TR1
R S T
C TR2
Figure 30. Hydropan Three-Phase Wiring Diagrams – Deep Well
Figure 31. Hydropan Three-Phase Wiring Diagrams – Stop Float
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HYDROPAN 2D
FOR BOOSTER PUMPS
30A
POWER
RELAY
V1 W1 A1 B1
SW1 SW2 C NO NC PTC1 PTC2
DA DB
30A
POWER
RELAY
MOTOR 1
OUTPUT
MOTOR 2
OUTPUT
Motor 1
Dry Contact
Motor 2
Dry Contact
L
1 ph - 50/60 Hz
230 V AC ±10%
N
8 VA
TRANSFORMER
PTC1
PTC2
Pressure
Switch 2
Pressure
Switch 1
4-20 mAPump Fault
Selenoid Float
Switch
V2 W2 A2 B2
N L N L
C TR1 C TR2
HYDROPAN 2D FOR SEWAGE
AND DRAINAGE PUMPS
30A
POWER
RELAY
V1 W1 A1 B1
SW1 SW2 C NO NC PTC1 PTC2
DA DB
30A
POWER
RELAY
MOTOR 1
OUTPUT
MOTOR 2
OUTPUT
Motor 1
Dry Contact
Motor 2
Dry Contact
L
1 ph - 50/60 Hz
230 V AC ±10%
N
8 VA
TRANSFORMER
PTC1
PTC2
Float
Switch 2
Float
Switch 1
4-20 mAPump Fault
Selenoid Flood
Switch
V2 W2 A2 B2
N L N L
C TR1 C TR2
Figure 32. Hydropan Single-Phase Wiring Diagrams – Booster
Figure 33. Hydropan Single-Phase Wiring Diagrams – Sewage and Drainage
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HYDROPAN 2D
FOR DEEP WELL PUMPS
30A
POWER
RELAY
V1 W1 A1 B1
SW1 SW2 C NO NC PTC1 PTC2
DA DB
30A
POWER
RELAY
MOTOR 1
OUTPUT
MOTOR 2
OUTPUT
Motor 1
Dry Contact
Motor 2
Dry Contact
L
1 ph - 50/60 Hz
230 V AC ±10%
N
8 VA
TRANSFORMER
PTC1
PTC2
Pressure
Switch 2
Pressure
Switch 1
4-20 mAPump Fault
Selenoid Float
V2 W2 A2 B2
N L N L
C TR1 C TR2
HYDROPAN 2D
FOR STOP FLOAT MODE
30A
POWER
RELAY
V1 W1 A1 B1
SW1 SW2 C NO NC PTC1 PTC2
DA DB
30A
POWER
RELAY
MOTOR 1
OUTPUT
MOTOR 2
OUTPUT
Motor 1
Dry Contact
Motor 2
Dry Contact
L
1 ph - 50/60 Hz
230 V AC ±10%
N
8 VA
TRANSFORMER
PTC1
PTC2
P 2
Start Float
Switch 2
P 1
Start Float
Switch 1
4-20 mAPump Fault
Selenoid Stop Float
Switch
V2 W2 A2 B2
N L N L
C TR1 C TR2
Figure 34. Hydropan Single-Phase Wiring Diagrams – Deep Well
Figure 35. Hydropan Single-Phase Wiring Diagrams – Stop Float
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NOTES
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NOTES
Dudullu Organize Sanayi Bölgesi 2. Cadde No: 14
34775 Ümraniye İstanbul / Turkey
Tel : +90 216 561 47 74 (Pbx) • Fax : +90 216 561 47 50
www.etna.com.tr/en • [email protected].tr customer service
Rev/01/2021
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