Etnyre Black-Topper Centennial Distributor User guide

E.D. ETNYRE & CO. – 1333 S. Daysville Road – Oregon, Illinois 61061
Phone: [phone] or 800-995-2116 – Fax: [phone] – www.etnyre.com
Version 3.9.4
Black-Topper®CENTENNIAL
Asphalt Distributor
With BT 1 Controls
M-114-10
Serial Number S3985 thru S5315
with BT1 Controls
For Units with Variable Width Spray Bar

1
M-114-10
Black-Topper Centennial Operation, Maintenance, and Safety Manual
BLACK-TOPPER Distributor with
Variable Width Spraybar and BT-1 Controls
Serial Number S3985 thru S5315
WARRANTY
E. D. Etnyre & Co. warrants to the original Purchaser, it’s new product to be free from defects in material and
workmanship for a period of twelve (12) months after date of delivery to original Purchaser. The obligation of the
Company is limited to repairing or replacing any defective part returned to the Company and will not be responsible for
consequential damages or any further loss by reason of such defect.
The company excludes all implied warranties of merchantability and fitness for a particular purpose. There are no
warranties, express or implied, which extend beyond the description of the goods contained in this contract.
This warranty does not obligate the Company to bear the cost of machine transportation in connection with the
replacementorrepairofdefectiveparts,nordoesitguaranteerepairorreplacementofanypartsonwhichunauthorized
repairs or alterations have been made or for components not manufactured by the Company except to the extent of
the warranty given by the original Manufacturer.
This warranty does not apply to:
(1) Normal startup services, normal maintenance services or adjustments usually performed by the selling dealer,
factory service representative or customer personnel.
(2) Any product manufactured by E. D. Etnyre & Co. purchased or subjected to rental use.
(3) Any product or part thereof which shows improper operation, improper maintenance, abuse, neglect, damage or
modification after shipment from factory.
(4)Anyproduct or part thereof damaged or lostinshipment. Inspection for damage should be made beforeacceptance
or signing any delivery documents releasing responsibility of the delivering carrier.
This warranty and foregoing obligations are in lieu of all other obligations and liabilities including negligence and all
warranties of merchantability or otherwise, express or implied in fact or by law.
WARNING
Do not use this machine for any operation that is
not described in this manual.
If you have any questions about operation of this
machine, contact the Etnyre Service Department
at 1-800-995-2116 or 1-815-732-2116.
Operations that are not approved could cause
serious injury or death.
WARNING
Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, and other reproductive harm.
Please note this warning
and remember:
• Always start and operate the engine in a well
ventilated area.
• If in an enclosed area, vent the exhaust to the
outside.
• Do not modify or tamper with the exhaust system.
Can cause serious injury or death.
Version 3.9.4

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© Copyright 2008 E.D. Etnyre & Co.
All brand names, trademarks and registered
trademarks are the property of their respective
owners. Information contained within this
document is subject to change without notice. All
rights reserved.

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Table of Contents
Safety Instructions
Warning And Instruction Plates......................... 5
General Safety Instructions .............................. 7
Safety Precautions, Hazard Seriousness Level 7
WARNINGS ...................................................... 8
Fluoroelastomer Handling.............................. 8
Foaming .......................................................... 10
Asphalt Institute .............................................. 10
Introduction ................................................... 11
Reporting Safety Defects................................ 11
Component Location And Identification .......... 12
Rear and Side Components............................ 12
Spray Bar Components................................... 13
Hydraulic Tank Components ........................... 13
Cab Control Panel........................................... 14
Rear Control Panel ......................................... 17
Preparing for Operation ............................... 19
Setting Up the Computer ................................ 19
First Screen..................................................... 19
Second Screen ............................................... 19
Third Screen ................................................... 19
Fourth Screen ................................................. 20
Fifth Screen..................................................... 20
Sixth Screen.................................................... 20
Seventh Screen .............................................. 20
Eighth Screen ................................................. 20
Engaging Pump on PTO Equipped Distributors .... 21
Manual Transmissions .................................... 21
Automatic Transmissions ................................ 21
Spraying Operations ....................................... 22
Setting the Digital Memory Presets ................ 23
Adjusting the Spray Bar Nozzle Angle ............ 23
Adjusting the Spray Bar Height....................... 23
Operation ....................................................... 25
Tank Capacity ................................................. 25
Operation Screens .......................................... 25
First Operating Screen.................................... 25
Second Operating Screen............................... 25
Third Operating Screen................................... 26
Information Messages..................................... 26
Loading ........................................................... 28
Loading Through the Manhole........................ 28
Loading Through the Load Line Connections
and Preliminary Checks .................................. 29
Check Strainers .............................................. 29
Using the Measuring Stick .............................. 29
Loading Through the Load Line...................... 29
Circulating in the Tank..................................... 31
Circulating Product in the Bar ......................... 33
Spraying (Auto) ............................................... 35
Hand Spraying ................................................ 36
Bar Suck Back Override.................................. 37
Spray Bar Suckback ....................................... 38
Flushing Operations........................................ 40
Bar Flush (Auto).............................................. 40
Bar Flush (Manual) ......................................... 41
Unload Operations with External Pump.......... 42
Unload Operations with Distributor Pump....... 44
Transfer Operations ........................................ 46
Heating Product in Distributors .................. 48
Heating with Liquid Propane Gas (LPG) Burners .. 48
LPG Supply Tank Requirements..................... 48
Manual Control Burners .................................. 49
Burner Operation ............................................ 49
Burners With Outfire Controls......................... 50
Burners with Automatic Ignition and
Temperature Limiting Control........................ 53
Burner Operation with Auto Ignition &
Temperature Control ..................................... 53
Electric Driven Burner Diesel Operation ......... 54
Troubleshooting............................................ 55
Maintenance .................................................. 57
Electrode Assembly Adjustments.................... 57
Burner Air Band Settings................................. 57
Check Ignition Transformer Spark .................. 58
Fire Burners .................................................... 58
Replacing Speed Pickup................................. 58
Servicing the Etnyre P-15 Pump..................... 59
Vacuum Check................................................ 59
Impeller Installation And Pump ....................... 59
General Fuel Data and Heating Terminology.. 60
Fuel Data ........................................................ 60
Approximate Burner Fuel Consumption.......... 60
Heating Terminology ....................................... 60
Hydraulic Fluid Requirements......................... 61
General Information ........................................ 61
Hydraulic Fluid Requirements......................... 61
Viscosity & Temperature Requirements.......... 61
Contamination Levels ..................................... 62
Lubrication Chart............................................. 64
Etnyre Spraybar Nozzles ................................ 65
Decimal Equivalent Chart ............................... 66

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List of Illustrations
Figure 1. Location of Warning and Instruction Plates.................................... 5
Figure 2. Rear and Side Component Identification...................................... 12
Figure 3. Rear Component Identification..................................................... 12
Figure 5. Hydraulic Tank Component Identification. .................................... 13
Figure 4. Spray Bar Component Identification............................................. 13
Figure 6. Cab Control Panel Components................................................... 14
Figure 7. Rear Control Panel Components.................................................. 17
Preparing for Operation
Figure 8. Adjusting the Spray Bar Nozzles. ................................................. 23
Figure 9. Adjusting the Spray Bar Height..................................................... 23
Operation
Figure 11. Valve Positions for Loading Through the Manhole. .................... 28
Figure 12. Using the Measuring Stick.......................................................... 29
Figure 13 Valve Positions for Loading Through the Load Line.................... 30
Figure 14. Valve Positions for Circulating in the Tank. ................................ 31
Figure 15. Valve Positions for Circulating in the Bar.................................... 33
Figure 16. Valve Positions for Spraying Through the Bar............................ 35
Figure 17. Valve Positions for Handspray.................................................... 36
Figure 18. Valve Positions for Spray Bar Suck Back................................... 38
Figure 19. Valve Positions for Flushing. ...................................................... 40
Figure 20. Valve Positions for Unload with External Pump. ........................ 42
Figure 21. Valve Positions for Unload withDistributor Pump. ...................... 44
Figure 22. Valve Positions for Transfer. ....................................................... 46
Figure 23. Manual Control Burner System. ................................................. 49
Figure 24. Outfire Controlled Burner System. ............................................. 51
Figure 25. Burner System with Auto Ignition and Temperature Control. ..... 53
Figure 26. Electric Burner System. .............................................................. 54
Maintenance
Figure 27. Burner Electrode Adjustments. ................................................... 57
Figure 28. Electrode Assembly Installation.................................................. 57
Figure 29. Nozzle Adjustment...................................................................... 57
Figure 30. Hydraulic Motor........................................................................... 58
Figure 31. Etnyre Asphalt Pump. ................................................................. 59
Figure 32. Fluid Cleanliness Chart. ............................................................. 62
Figure 33. Serial Number Plate Location..................................................... 66

5
20
1
2
45
5
5
678
910
11
12
13
14
15
16 17
18
18 19
20
21
22
23
24
25
26
27
28
29
30
31
32 33
34
35
16320807 1 Decal-Warn, Master Power
26320808 1 Decal-Warn, Electrical Equipment
43390696 2 Decal, Blacktopper Centennial
56320797 3 Plate- Caution, Hot Surface
63390645 1 Label-Measuring Stick, 1 Flue
3390656 1 Label-Measuring Stick, 2 Flues
76320272 AR Placard System (Optional)
86320794 2 Plate- Warning, Manhole
96320790 1 Decal-Warning, GVWR
10 6320791 1 Decal-Handspray Operation
11 3390562 1 Bracket- Mtg, Decal, Hot Surface
12 6320800 1 Decal-Diesel Fuel Only
13 6320809 1 Decal-Instr, Air Oiler
14 6320784 1 Decal-Warning, Personal Protection
15 6320802 1 Decal-Warning, Handspray Hose
16 6320799 1 Plate- Warning, Burner, General
17 6320787 AR Decal- Directions, LPG Burner
18 6320785 2 Decal-Warn, 1” Handspray Hose
6320806 2 Decal-Warn, 3/4” Handspray Hose
Warning And Instruction Plates
For operator safety and possible
liability protection, all Safety and
Instruction Plates should remain
in place and be legible.
Should a plate be removed, lost,
or become illegible, reorder and
replace immediately.
If plates become difficult to read
because of material coating the
surface, clean with solvent.
19 6320804 1 Decal-Warning, No Riders
20 6320803 1 Decal-Gate Valve
21 6320801 1 Decal-Gate Valve Close
22 6320795 1 Decal- Warning, Fill Line Cap
23 6320789 1 Decal- Warning, Asphalt Grades
24 3390636 1 Decal- Warning, Flues Covered
25 6320796 2 Decal- Warning, Before Starting
26 6320793 2 Plate- Warning, Manuals
27 6320788 1 Decal-Lubrication Chart
28 6320792 AR Decal- Directions, Fuel Oil Burners
29 6320798 1 Decal- Warning, Safety, General
30 6320805 1 Decal- All American
31 3390655 1 Plate- Name, Distributor S/N, Brass
32 2790530 1 Plate-Name, Spec, 178.345
33 6320786 1 Plate-Instr, Hydraulic Oil
34 6320796 1 Decal- Warning, Before Starting
35 6320793 1 Decal- Warning, Manuals
AR = As required
Ref Part No. Qty Description Ref Part No. Qty Description
Figure 1. Location of Warning and Instruction Plates.

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NOTICE
The handling of Cationic Emulsions (CRS-2, CMS-2, CSS-1 and CSS) may
create an environment within the Asphalt Distributor that can be corrosive to
carbon steel and cast iron.
•Cationic Emulsions are widely used within the industry.
•Cationic Emulsion is manufactured with asphalt, water, emulsifiers and
hydrochloric acid. The chemistry of individual emulsions varies in asphalt
content and Ph levels.
•Tanks and spray mechanisms used with Cationic emulsions may experience
corrosion
•It is believed the chemistry of the emulsion - specifically the residual fumes
promote the corrosion
• Etnyre Distributors are compatible with Cationic Emulsions provided that
certain precautions are taken.
•Prior to placing a distributor in to service with Cationic Emulsion, it should be
loaded with an AC or MC type material to develop a protective coating.
• Periodic inspection of the tank and spray system should be preformed in the
normal course of operation.
• It is recommended that distributors used in Cationic service be flushed
periodically and at the end of the season with an AC, MC or cutback to
remove the corrosive materials and to provide a protective coating.
•Increasing the quantity of flushing material during daily suck back and
cleanout operations will also help to minimize corrosion damage.
•Dilution is the solution.
• Additional information can be acquired from your Emulsion supplier as well as
the Asphalt Institute or the Asphalt Emulsion Manufactures Association.
WARNING
Take extra care and follow recommended
procedures when alternating asphalt materials
especially when loading hot product, over 212
degrees Fahrenheit (100 degrees Celsius), on
to a tank and system previously in Emulsion
service.

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Theoperationof abituminous distributornormallyrequires handlingofliquid productsat elevatedtemperature.
Also, these liquids may be of a volatile nature.Aheating system is supplied to raise or maintain the product
temperature, and these systems use highly combustible fuels.As with any type of construction equipment,
there are certain hazards associated with careless or improper operation.
Safety warnings have been provided to call attention to any potentially hazardous situation that may cause
property damage, personal injury or death to the operator or bystanders. These safety warnings will be
shown at various times throughout this manual, as they are applicable to the subject being presented.
These safety warnings are identified by the following warning symbols:
Safety Precautions, Hazard Seriousness Level
You will find safety information boxes throughout this manual. These boxes contain information alerting you
to situations or actions to avoid.
Signal words (DANGER, WARNING, and CAUTION) are used to identify levels of hazard seriousness.
Their selection is based on the likely consequence of human interaction with a hazard. Definitions of hazard
levels are as follows.
DANGER - Immediate hazards which will result in severe personal injury or death.
WARNING - Hazards or unsafe practices which could result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or
property damage.
All of these warnings are listed below and they also appear throughout the manual. In addition to these, you
will find notes throughout the manual.
NOTE - A note provides general information that the operator should be aware of when performing an
operation.
General Safety Instructions
DANGER
To avoid an extreme fire hazard or explosion,
NEVER use gasoline as fuel in diesel or fuel
oil burners.
WARNING
A fully charged dry chemical type fire
extinguisher must be within easy reach
whenever the burners are operating or there
is an open flame near the Distributor. The
minimum capacity of the fire extinguisher
should be 10 pounds.
Please Note This Warning
and Remember:
• Always start and operate the engine in a
well ventilated area.
• If in an enclosed area, vent the exhaust to
the outside.
• Do not modify or tamper with the exhaust
system.

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WARNING
A fully charged dry chemical type fire
extinguisher must be within easy reach
whenever the burners are operating or there
is an open flame near the Distributor. The
minimum capacity of the fire extinguisher
should be 10 pounds.
Fluoroelastomer Handling
Some O-rings and seals used in this vehicle
are made from fluoroelastomers, When used
under design conditions, fluoroelastomers do
not require special handling. However, when
fluoroelastomers are heated to temperatures
beyond their design temperature (around
600º Fahrenheit), decomposition may occur
with the formation of hydrofluoric acid.
Hydrofluoric acid can be extremely corrosive
to human tissue if not handled properly.
A degraded seal may appear as a charred or
black sticky mass, Do not touch either the
seal or the surrounding equipment without
wearing neoprene or PVC gloves if
degradation is suspected. Wash parts and
equipment with 10% lime water (calcium
hydroxide solution) to neutralize any
hydrofluoric acid.
If contact with the skin occurs, wash the
affected areas immediately with water. Then
rub a 2.5 calcium gluconate gel into the skin
until there is no further irritation, while
seeking prompt medical attention.
Note to Physicians: For advice or treatment
of HF burns, call the DuPont Medical
Emergency number, 1-800-441-3637.
To prevent an explosion or fire hazard:
• Position the unit broadside to the wind to
prevent volatile fumes from drifting toward
the burners.
• Do not operate the burners if the tank is
damaged or leaking.
• Ensure that the burners are extinguished
before removing any material from the tank
in any manner. Liquid petroleum (LP)
burners can support a flame for several
minutes after the fuel supply is turned off.
To prevent an explosion or fire hazard:
• Do not operate the burners when the vehicle
is unattended, when the vehicle is in
motion, or with the vehicle in a confined
area.
• When the burners go out, shut off the fuel
supply to both burners and allow the flues to
ventilate for at least 3 minutes before re-
lighting the burners.
• Do not heat the material beyond the
manufacturer’s recommended temperature.
• Keep burning cigarettes or other sources of
combustion away from manholes and
overflow vents.
• Keep area free of all sources of combustion
when spraying.
• Check the tank vent to insure that it is free
from obstruction before lighting the burners.
• Eliminate sparks from engine exhaust.
• Do not operate the burners with the
manhole open or open the manhole while
the burners are in operation.
• Flues must be covered by a minimum 6
inches of material (bitumen) when burners
are in operation.
To prevent possible hand or facial burns:
• Always light the inside burner first. Do not
reach across a lit burner to light or re-light the
inside burner. Shut off the outside burner
before lighting the inside burner.
To prevent possible burns:
• Always use a torch to light the burners.
Never attempt to light the burners using a
match or pocket lighter.
• Always wear insulated gloves when
handling spray bar sections or hoses.
• Always wear eye protection, face shield,
long sleeve shirt, insulated gloves, boots,
and long pants outside the boots when
working around the Distributor.
• Use extreme caution when using a torch to
heat the pump. Asphalt accumulated around
the pump may ignite when heating the
pump with a torch.
WARNINGS

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WARNINGS
To prevent possible burns from leaking
material:
• Be sure all pipe, cap and hose connections
are secure before opening valves, or
beginning any operation.
To prevent possible burns from hot
asphalt spray:
• Do not stand, or allow anyone to stand,
where accidental opening of a valve may
cause contact with hot asphalt.
To prevent possible burns from foaming
or violent eruption:
• Do not load tank with material temperature
over 200ºF if water or condensation is
present in tank, or if emulsion was used in
the previous load.
• Do not heat material over 200 ºF if moisture
or emulsified material is present in tank.
To prevent burns from hot asphalt when
hand spraying:
• Hold the handspray gun in proper position
and watch for other people.
To prevent possible burns to operators or
bystanders, or possible equipment
damage:
• Do not start any operation if any control
settings are unknown.
To prevent severe injury from becoming
entangled in machinery:
• Stand clear of rotating drives.
To prevent possible injury:
• Always open the manhole cover slowly.
Pressure build up in the tank may cause
the cover to burst open.
To prevent possible fire hazards, burns or
falls:
• Keep the unit clean for safe operation.
To prevent possible burns from material
overflow:
• Allow sufficient space in the tank for
expansion of the material when heating
• Before removing the fill line cap, make
certain that the asphalt pump is turning and
the tank valve is closed.
WARNING
To prevent possible personal injury:
• Do not load the vehicle beyond the GAWR
or GVWR. The maximum load volume must
be calculated based on material density.
Allowing the burners to operate for a long period
oftime without circulatingcan damage the product
and create explosive fumes. If product cannot be
circulated after fifteen minutes of heating without
circulation,theburners should be extinguishedfor
20 - 30 minutes before re-lighting the burners.
Use the measuring stick as shown in Figure 9 in
the
UsingtheMeasuringStick sectionto determine
the amount of product in the tank before lighting
burners. The minimum amounts shown on the
warning placard only apply if the tank is level.
Remember that the measuring stick is accurate
only when the tank is level. Ifthe tankis notlevel,
repositionthe Distributorto placethe tankin alevel
positionbeforetaking finalmeasurement.Youmust
have at least the amounts shown, with the tank
level, in order to safely light the lower burner and
upper burner respectively. Failure to have the
appropriate amount, accurately measured can
result in an explosion causing death or serious
injury.