EUCHNER CES-I-AP-C04 Series User manual

EN
Operating Instructions
Non-Contact Safety Switch
CES-I-AP-.-C04/C14-… (Unicode/Multicode)

Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
2(Translation of the original operating instructions) 2115159-13-03/20
Contents
1. About this document............................................................................................. 4
1.1. Scope............................................................................................................................................4
1.2. Target group ..................................................................................................................................4
1.3. Key to symbols...............................................................................................................................4
1.4. Supplementary documents ..............................................................................................................4
2. Correct use .......................................................................................................... 5
3. Description of the safety function .......................................................................... 6
4. Exclusion of liability and warranty ......................................................................... 6
5. General safety precautions ................................................................................... 6
6. Function............................................................................................................... 7
6.1. Door monitoring output ...................................................................................................................7
6.2. Diagnostic output ...........................................................................................................................7
6.3. Limit-range monitoring ....................................................................................................................7
6.4. Switching states .............................................................................................................................7
7. ATEX .................................................................................................................... 8
7.1. Technical data for housing guard AM-C-C04-EX-137528 .....................................................................9
7.1.1. Dimension drawing of housing guard AM-C-C04-EX-137528...................................................9
7.2. Mounting........................................................................................................................................9
8. Mounting............................................................................................................ 10
9. Electrical connection .......................................................................................... 12
9.1. Notes about .........................................................................................................................13
9.2. Safety in case of faults..................................................................................................................13
9.3. Fuse protection for power supply...................................................................................................13
9.4. Requirements for connecting cables...............................................................................................13
9.5. Connector assignment of safety switch CES-I-AP-.-C04.....................................................................14
9.6. Terminal assignment of safety switch CES-I-AP-.-C14........................................................................14
9.7. Connection...................................................................................................................................15
9.8. Notes on operation with safe control systems.................................................................................16
9.9. Devices for direct connection to IP65 eld modules.........................................................................16
10. Setup ................................................................................................................. 17
10.1. LED displays ................................................................................................................................17
10.2. Teach-in function for actuator (only for unicode evaluation) ...............................................................17
10.2.1. Preparing device for the teach-in operation and teaching-in actuator ....................................17
10.3. Functional check...........................................................................................................................18
10.3.1. Electrical function test......................................................................................................18

3
2115159-13-03/20 (Translation of the original operating instructions)
Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
EN
11. System status table CES-I-AP-….......................................................................... 19
12. Technical data .................................................................................................... 20
12.1. Technical data for safety switch CES-I-AP-.-C04-… ...........................................................................20
12.1.1. Dimension drawing of safety switch CES-I-AP-C04-…...........................................................21
12.2. Technical data for safety switch CES-I-AP-.-C14-… ...........................................................................22
12.2.1. Dimension drawing of safety switch CES-I-AP-C14-…...........................................................23
12.3. Typical system times.....................................................................................................................24
12.4. Technical data for actuator CES-A-BBN-C04/CES-A-BBN-C04-EX-137527...........................................25
12.4.1. Dimension drawing...........................................................................................................25
12.4.2. Operating distances .........................................................................................................25
12.4.3. Typical actuating range in installation position A .................................................................26
12.5. Technical data for actuator CES-A-BDN-06 ......................................................................................27
12.5.1. Dimension drawing...........................................................................................................27
12.5.2. Operating distances .........................................................................................................27
12.6. Technical data for actuator CES-A-BBN-161502...............................................................................28
12.6.1. Dimension drawing...........................................................................................................28
12.6.2. Operating distances .........................................................................................................28
12.7. Technical data for actuator CES-A-BBN-C14-160441........................................................................29
12.7.1. Dimension drawing...........................................................................................................29
12.7.2. Operating distances .........................................................................................................30
12.7.3. Typical actuating range in installation position A .................................................................31
13. Ordering information and accessories................................................................. 32
14. Inspection and service ........................................................................................ 32
15. Service .............................................................................................................. 32
16. Declaration of conformity ................................................................................... 33

Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
4(Translation of the original operating instructions) 2115159-13-03/20
1. About this document
1.1. Scope
These operating instructions are valid for all CES-I-AP-.-C04/C14-…. These operating instructions, the document Safety
information and any enclosed data sheet form the complete user information for your device.
1.2. Target group
Design engineers and installation planners for safety devices on machines, as well as setup and servicing staff possessing
special expertise in handling safety components.
1.3. Key to symbols
Symbol/depiction Meaning
Printed document
Internet
www Document is available for download at www.euchner.com
DANGER
WARNING
CAUTION
Safety precautions
Danger of death or severe injuries
Warning about possible injuries
Caution slight injuries possible
NOTICE
Important!
Notice about possible device damage
Important information
Tip Useful information
1.4. Supplementary documents
The overall documentation for this device consists of the following documents:
Document title
(document number) Contents
Safety information
(2525460) Basic safety information
Operating instructions
(2115159) (this document)
Internet
www
Possibly enclosed data
sheet Item-specic information about deviations or additions
Important!
Always read all documents to gain a complete overview of safe installation, setup and use of the
device. The documents can be downloaded from www.euchner.com. For this purpose enter the doc.
no. in the search box.

5
2115159-13-03/20 (Translation of the original operating instructions)
Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
EN
2. Correct use
Safety switches series CES-I-AP are interlocking devices without guard locking (type 4). The device meets the requirements
according to ENIEC60947-5-3. Devices with unicode evaluation possess a high coding level, devices with multicode eval-
uation possess a low coding level.
In combination with a movable guard and the machine control, this safety component prevents dangerous machine functions
from occurring while the guard is open. A stop command is triggered if the guard is opened during the dangerous machine
function.
This means:
ÌStarting commands that cause a dangerous machine function must become active only when the guard is closed.
ÌOpening the guard triggers a stop command.
ÌClosing a guard must not cause automatic starting of a dangerous machine function. A separate start command must
be issued. For exceptions, refer to ENISO12100 or relevant C-standards.
Before the device is used, a risk assessment must be performed on the machine, e.g. in accordance with the following
standards:
ÌENISO13849-1
ÌENISO12100
ÌIEC62061
Correct use includes observing the relevant requirements for installation and operation, particularly based on the following
standards:
ÌENISO13849-1
ÌENISO14119
ÌEN60204-1
The safety switch is only allowed to be operated in conjunction with the intended EUCHNER CES actuators and the related
connection components from EUCHNER. On the use of different actuators or other connection components, EUCHNER
provides no warranty for safe function.
Important!
ÌThe user is responsible for the proper integration of the device into a safe overall system. For this
purpose, the overall system must be validated, e.g. in accordance with ENISO13849-2.
ÌIt is only allowed to use components that are permissible in accordance with the table below.
Table 1: Possible combinations for CES components
Safety switch
Actuator
CES-A-BBN-C04-115271 CES-A-BDN-06-104730 CES-A-BBN-161502 CES-A-BBN-C14-160441
CES-I-AP-.-C04-… –
CES-I-AP-.-C14-… – –
Key to symbols Combination possible

Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
6(Translation of the original operating instructions) 2115159-13-03/20
3. Description of the safety function
Devices from this series feature the following safety functions:
Monitoring of the guard position
(interlocking device according to ENISO14119)
ÌSafety function:
- The safety outputs are switched off when the guard is open (see chapter 6.4. Switching states on page 7).
ÌSafety characteristics: category, Performance Level, PFHD(see chapter 12. Technical data on page 20).
4. Exclusion of liability and warranty
In case of failure to comply with the conditions for correct use stated above, or if the safety regulations are not followed,
or if any servicing is not performed as required, liability will be excluded and the warranty void.
5. General safety precautions
Safety switches fulll personnel protection functions. Incorrect installation or tampering can lead to fatal injuries to personnel.
Check the safe function of the safeguard particularly
Ìafter any setup work
Ìafter the replacement of a system component
Ìafter an extended period without use
Ìafter every fault
Independent of these checks, the safe function of the safeguard should be checked at suitable intervals as part of the
maintenance schedule.
WARNING
Danger to life due to improper installation or due to bypassing (tampering). Safety components fulll
a personnel protection function.
ÌSafety components must not be bypassed, turned away, removed or otherwise rendered ineffec-
tive. On this topic pay attention in particular to the measures for reducing the possibility of bypass-
ing according to ENISO14119:2013, section 7.
ÌThe switching operation must be triggered only by actuators designated for this purpose.
ÌPrevent bypassing by means of replacement actuators (only for multicode evaluation). For this
purpose, restrict access to actuators and to keys for releases, for example.
ÌMounting, electrical connection and setup only by authorized personnel possessing the following
knowledge:
- specialist knowledge in handling safety components
- knowledge about the applicable EMC regulations
- knowledge about the applicable regulations on operational safety and accident prevention.
Important!
Prior to use, read the operating instructions and keep these in a safe place. Ensure the operating
instructions are always available during mounting, setup and servicing. For this reason you should
archive a printed copy of the operating instructions. You can download the operating instructions from
www.euchner.com.

7
2115159-13-03/20 (Translation of the original operating instructions)
Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
EN
6. Function
The safety switch monitors the position of movable guards. The safety outputs are switched on/off when the actuator is
moved to/removed from the actuating range.
The system consists of the following components: coded actuator (transponder) and switch.
Whether the device learns the complete actuator code (unicode) or not (multicode) depends on the respective version.
ÌDevices with unicode evaluation: The actuator must be assigned to the safety switch by a teach-in operation so that
it is detected by the system. This unambiguous assignment ensures a particularly high level of protection against tam-
pering. The system thus possesses a high coding level.
ÌDevices with multicode evaluation: Unlike systems with unique code detection, on multicode devices a specic code
is not requested but instead it is only checked whether the actuator is of a type that can be detected by the system
(multicode detection). There is no exact comparison of the actuator code with the taught-in code in the safety switch
(unique code detection). The system possesses a low coding level.
When the guard is closed, the actuator is moved towards the safety switch. When the operating distance is reached, power
is supplied to the actuator by the switch and data are transferred.
If a permissible code is detected, the safety outputs are switched on.
The safety outputs are turned off when the guard is opened.
In the event of a fault in the safety switch, the safety outputs are switched off and the DIA LED illuminates red. The occurrence
of faults is detected at the latest on the next demand to close the safety outputs (e.g.on starting).
6.1. Door monitoring output
The door monitoring output is switched on as soon as a valid actuator is detected in the actuating range.
6.2. Diagnostic output
The diagnostic output is switched on in the event of a fault (switch-on condition as for DIA LED).
6.3. Limit-range monitoring
If the safety door with the actuator should settle over time, the actuator can drift out of the read head actuating range. The
device recognizes this situation and indicates that the actuator is in the limit range by ashing the STATE LED. This allows
the safety door to be readjusted in time. Also see chapter 11. System status table CES-I-AP-… on page 19.
6.4. Switching states
The detailed switching states for your switch can be found in the system status table (see chapter 11. System status table
CES-I-AP-… on page 19). All safety outputs, monitoring outputs and display LEDs are described there.
Guard closed
(actuator in the actuating range and permissible
code detected)
Guard open
(actuator not in the actuating range)
Safety outputs FO1A and FO1B on off
Monitoring output OD on off

Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
8(Translation of the original operating instructions) 2115159-13-03/20
7. ATEX
Safety switches from series CES-I-AP-.-C04… can be used in potentially explosive atmospheres when equipped with housing
guard AM-C-C04-EX-137528 available as an accessory.
Correct use includes observing the relevant requirements for installation and operation, particularly based on the following
standards:
ÌEN1127-1
ÌEN60079-0
ÌEN60079-11
ÌEN60079-14
ÌEN60079-7
ÌEN60079-31
The safety switch is allowed to be operated only in conjunction with the intended actuator CES-A-BBN-C04-EX-137527 from
EUCHNER and the related connection components from EUCHNER. On the use of different actuators or other connection
components, EUCHNER provides no warranty for safe function.
Safety switches with ATEX rating from EUCHNER are not safety devices as dened by the ATEX Directive.
Important!
ÌIn order to achieve the explosion protection stated, all the conditions in the operating instructions
must be met. HIGH RISK product.
ÌDevices with ATEX rating may be operated only with actuators that also have an ATEX rating for
the same zone.
ÌUse connection components and connecting cables from EUCHNER.
ÌThe connecting cable must be laid such that it is protected against mechanical damage.
ÌIn addition, a mechanical barrier is to be provided on the connecting cable as per EN60079-14,
section 9.3.9, to prevent ame propagation from the non-potentially explosive atmosphere to the
potentially explosive atmosphere.
ATEX rating
Housing guard AM-C-C04-EX-137528 in combination with safety switch CES-I-AP-.-C04
II3G Ex ec IIB T6 Gc X
II3D Ex tc IIIC T80°C Dc X
X= It is essential to mount the housing guard to protect the housing. All the electrical connections must either be isolated
from the mains supply by a safety transformer according to IEC 61558-2-6 with limited output voltage in the event of
a fault, or by other equivalent isolation measures (PELV).
Actuator CES-A-BBN-C04-EX-137527
II3G Ex ic IIC T6 Gc
II3D Ex ic IIIC T85°C Dc X
Dc X = To prevent electrostatic charging, do not subject the actuator to any processes that generate a large amount of
charge.
Permanently and inseparably connect the actuator to the guard using the non-removable screws supplied.
To prevent electrostatic charging:
ÌDo not subject the switch to any processes that generate a large amount of charge.
ÌClean only with a damp cloth!

9
2115159-13-03/20 (Translation of the original operating instructions)
Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
EN
Protection against mechanical effects on the switch:
ÌFit the switch on a at surface. Install switch so that the rear of the housing is entirely covered in order to protect it from
mechanical damage through impact.
ÌAll connecting cables and plug connectors must be laid such that they are protected against mechanical damage.
ÌThe connecting cable must be laid rigidly; it is not permissible to lay the cable so that it can move (e.g. in a drag chain).
No tools (e.g. grinding or cutting devices) in accordance with DINEN1127-1, Annex A, point b) may be used.
If damage or wear is found, the complete switch including housing guard and actuator must be replaced. Replacement of
individual parts or assemblies is not permitted.
The supplied type label must be afxed on the safety switch.
On use in potentially explosive atmospheres, there is a danger of explosion due to electrical sparks.
ÌNever connect or disconnect connector when live.
7.1. Technical data for housing guard AM-C-C04-EX-137528
Parameter Value Unit
min. typ. max.
Housing material PA 66-IGF33
Dimensions 75 x 30 x 20 mm
Weight 0.02 kg
Ambient temperature -25 - + 65 °C
Tightening torque of xing screw in combination with CES-I-
AP-.-C04… - - 60 Ncm
7.1.1. Dimension drawing of housing guard AM-C-C04-EX-137528
F-F
2,8
7,2
5
20
75
30
32
F
F
7.2. Mounting
1
2
1Afx ATEX type label 2Place safety switch into the housing guard depending on alignment

Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
10 (Translation of the original operating instructions) 2115159-13-03/20
8. Mounting
CAUTION
Safety switches must not be bypassed (bridging of contacts), turned away, removed or otherwise
rendered ineffective.
ÌObserve ENISO14119:2013, section 7, for information about reducing the possibilities for by-
passing an interlocking device.
NOTICE
Risk of damage to equipment and malfunctions as a result of incorrect installation.
ÌSafety switches and actuators must not be used as an end stop.
ÌObserve ENISO14119:2013, sections 5.2 and 5.3, for information about mounting the safety
switch and the actuator.
ÌFrom the assured release distance Sar, the safety outputs are safely shut down.
ÌWhen mounting several safety switches, observe the stipulated minimum distance to avoid mutual
interference.
min. 80 mm
min. 80 mm
CES-I-AP-.-C04-…
CES-I-AP-.-C14-…
ÌThe operating distances change during the mounting of the actuator as a function of the material
used for the guard.
ÌObserve direction of arrow on the device (see gure below).
B
C D
D
Permissible installation positions
A
A
CES-I-AP-.-C04-…
CES-I-AP-.-C14-…

11
2115159-13-03/20 (Translation of the original operating instructions)
Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
EN
Note the following points:
ÌActuator and safety switch must be easily accessible for inspection and replacement.
ÌActuator and safety switch must be tted so that
- the front faces are at the minimum operating distance 0.8xSao or closer when the guard is closed. To avoid entering
the area of possible side lobes, a minimum distance is to be maintained in case of a side approach direction. See
chapter 12. Technical data, section Typical actuating range for the related actuator.
- when the guard is open up to the distance Sar (assured release distance), a hazard is excluded.
- the actuator is positively mounted on the guard, e.g. by using the safety screws included.
- The safety screws cannot be removed or tampered with using simple means.
ÌPay attention to the maximum tightening torque for the safety switch and actuator mountings:
- CES-I-AP-.-C04-… / CES-A-BBN-C04-115271 0.8Nm 1)
- CES-A-BBN-161502 1.0Nm 1)
- CES-I-AP-.-C14-… / CES-A-BBN-C14-160441 2.0Nm 1)
ÌIn order to avoid damage, the connecting cable must be laid with protection in areas in which high-pressure cleaners are
used.
1) To prevent the threaded connection from loosening, effective screw locking must be provided in addition to the tightening torque.

Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
12 (Translation of the original operating instructions) 2115159-13-03/20
9. Electrical connection
WARNING
In the event of a fault, loss of the safety function due to incorrect connection.
ÌTo ensure safety, both safety outputs must always be evaluated.
ÌMonitoring outputs must not be used as safety outputs.
ÌLay the connecting cables with protection to prevent the risk of short circuits.
CAUTION
Risk of damage to equipment or malfunctions as a result of incorrect connection.
ÌThe device generates its own clock signal on the output lines FO1A/FO1B. A downstream control
system must tolerate these clock pulses, which may have a length of up to 0.3ms.
No clock pulses are output when the safety outputs are switched off.
ÌThe inputs on a connected evaluation unit must be positive switching, as the two outputs on the
safety switch deliver a level of +24V in the switched-on state.
ÌAll the electrical connections must either be isolated from the mains supply by a safety transformer
according to IEC 61558-2-6 with limited output voltage in the event of a fault, or by other equivalent
isolation measures (PELV).
ÌAll electrical outputs must have an adequate protective circuit for inductive loads. The outputs
must be protected with a free-wheeling diode for this purpose. RC interference suppression units
must not be used.
ÌPower devices which are a powerful source of interference must be installed in a separate location
away from the input and output circuits for signal processing. The cable routing for safety circuits
should be as far away as possible from the cables of the power circuits.
ÌTo avoid EMC interference, the physical environmental and operating conditions at the in-
stallation site of the device must comply with the requirements according to the standard
EN60204-1:2006, section 4.4.2 (EMC).
ÌPay attention to any interference elds from devices such as frequency converters or induction
heating systems. Observe the EMC instructions in the manuals from the respective manufacturer.
Important!
If the device does not appear to function when operating voltage is applied (e.g. green STATE LED
does not ash), the safety switch must be returned unopened to the manufacturer.

13
2115159-13-03/20 (Translation of the original operating instructions)
Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
EN
9.1. Notes about
Important!
ÌThis device is intended to be used with a Class 2 power source in accordance with UL1310.
As an alternative an LV/C (Limited Voltage/Current) power source with the following properties can
be used:
- This device shall be used with a suitable isolating source in conjunction with a fuse in accordance
with UL248. The fuse shall be rated max. 3.3 A and be installed in the max. 30 V DC power
supply to the device in order to limit the available current to comply with the requirements.
Please note possibly lower connection ratings for your device (refer to the technical data)
ÌFor use and application as per the requirements of 1) a connecting cable listed under the UL
category code CYJV2 or CYJV must be used.
1) Note on the scope of the UL approval: the devices have been tested as per the requirements of UL508 and CSA/ C22.2 no. 14 (protection against electric shock
and re).
9.2. Safety in case of faults
ÌThe operating voltage UBis reverse polarity protected.
ÌThe safety outputs are short circuit-proof.
ÌA short circuit between the safety outputs is detected by the switch.
ÌA short circuit in the cable can be excluded by laying the cable with protection.
9.3. Fuse protection for power supply
The power supply must be provided with fuse protection depending on the number of switches and the current required for
the outputs. The following rules apply:
Max. current consumption of an individual switch Imax
Imax = IUB + IOD + IFO1A+FO1B
IUB = Switch operating current (35mA)
IOD = Load current of monitoring output (max. 50 mA)
IFO1A+FO1B = Load current of safety outputs FO1A + FO1B (2 x max. 150mA)
9.4. Requirements for connecting cables
CAUTION
Risk of damage to equipment or malfunctions as a result of incorrect connecting cables.
ÌUse connection components and connecting cables from EUCHNER.
ÌOn the use of other connection components, the requirements in the following table apply.
EUCHNER provides no warranty for safe function in case of failure to comply with these require-
ments.
ÌObserve the maximum cable length of 200 m.
Observe the following requirements with respect to the connecting cables:
Parameter Value Unit
Conductor cross-section, min. 0.14 … 0.34 mm²
R max. 150 W/km
C max. 120 nF/km
L max. 0.65 mH/km
Recommended cable type 5 x 0.34mm²

Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
14 (Translation of the original operating instructions) 2115159-13-03/20
9.5. Connector assignment of safety switch CES-I-AP-.-C04
Plug connector
M12,
5-pin
S1.1
S1.3
S1.2
S1.4
S1.5
+UB
0V
OA
OB
n.c.
4
1
5
2
3
S1.1
S1.3
S1.2
S1.4
S1.5
+UB
0V
OA
OB
OUT
Coding lug
M8
4-pin
24
3
1
M8
4-pin
+UB
0V
FO1A
FO1B
1
3
2
4
M12
5-pin;
pin 5 not used
+UB
0V
FO1A
FO1B
n.c.
4
1
5
2
3
+UB
0V
FO1A
FO1B
OD
1
3
2
4
5
1
3
2
4
5
M12
5-pin
+UB
0V
FO1A
FO1B
n.c.
4
1
5
2
3
+UB
0V
FO1A
FO1B
OD
1
3
2
4
5
1
3
2
4
5
Figure 1: Connector assignment of safety switch CES-I-AP-.-C04
Pin
Plug connector
Designation Description Conductor coloringM8 M12
4-pin 5-pin 5-pin,
pin 5 not used
1 1 1 UB Power supply, DC 24 V BN
2 2 2 FO1A Safety output, channel 1 WH
3 3 3 0V Ground, DC 0 V BU
4 4 4 FO1B Safety output, channel 2 BK
- 5 - OD Monitoring output GY
9.6. Terminal assignment of safety switch CES-I-AP-.-C14
Terminal assignment Designation Description Conductor coloring
+UB
0V
FO1A
FO1B
OD
BN
BU
WH
BK
GY
UB Power supply, DC 24 V BN
0V Ground, DC 0 V BU
FO1A Safety output, channel 1 WH
FO1B Safety output, channel 2 BK
OD Monitoring output GY
View of connection side on the safety switch

15
2115159-13-03/20 (Translation of the original operating instructions)
Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
EN
9.7. Connection
WARNING
In the event of a fault, loss of the safety function due to incorrect connection.
ÌTo ensure safety, both safety outputs (FO1A and FO1B) must always be evaluated.
Important!
The example shows only an excerpt that is relevant for the connection of the CES system. The example
illustrated here does not show complete system planning. The user is responsible for safe integration
into the overall system. Detailed application examples can be found at www.euchner.com. Simply enter
the order number of your switch in the search box. You will nd all available connection examples for
the device in Downloads.
24 V DC
GND
-F1
Connected
load
Safety
Outputs
Monitoring
Output
Read Head
5
DIA
-B10 UB
1
3
0V
2
FO1A
4
FO1B
CES
Figure 2: Connection example CES-I-AP-…

Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
16 (Translation of the original operating instructions) 2115159-13-03/20
9.8. Notes on operation with safe control systems
Please observe the following requirements for connection to safe control systems:
ÌUse a common power supply for the control system and the connected safety switches.
ÌThe device tolerates voltage interruptions at UB up to 5ms in duration, provided that the time between two voltage
interruptions is at least 110ms. Tap the supply voltage directly from the power supply unit. If the power supply is con-
nected to a terminal of a safe control system, this output must provide sufcient electrical current.
ÌThe safety outputs (FO1A and FO1B) can be connected to the safe inputs of a control system. Prerequisite: The input
must be suitable for pulsed safety signals (OSSD signals, e.g. from light grids). The control system must tolerate test
pulses on the input signals. This normally can be set up by parameter assignment in the control system. Observe the
notes of the control system manufacturer. For the pulse duration of your safety switch, refer to chapter 12. Technical
data on page 20.
A detailed example of connecting and setting the parameters of the control system is available for many devices at
www.euchner.com, in the area Downloads/Applications/CES. The features of the respective device are dealt with there in
greater detail.
9.9. Devices for direct connection to IP65 eld modules
The version CES-I-AP-…-SI-… (M12, 5-pin, pin 5 not assigned) is optimized for connection to decentralized peripheral systems
with M12 plug connector, such as the ET200pro series from Siemens. The devices are parameterized and connected like
an OSSD (e.g. like light curtains).
If ying leads are used, connection to IP20 input and output modules (e.g. ET200s) is naturally also possible.
Important!
Observe the following notes prior to connection:
ÌParameter assignment must be performed for the input/output modules (see application example
at www.euchner.com, in the area Downloads/Applications/CES).
ÌAdditionally observe notes from the control system manufacturer where necessary.
CES-I-AP-...-SI-...
UB1
FO1A2
0V3
FO1B4
S1: M12 plug-connector
(5-pin)
n.c.5
decentralized
periphery
e.g. ET 200pro
PLC
DI
15
2
4
315
2
4
3
DO
Figure 3: Connection example for connection to decentralized peripheral systems

17
2115159-13-03/20 (Translation of the original operating instructions)
Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
EN
10. Setup
10.1. LED displays
You will nd a detailed description of the signal functions in chapter 11. System status table CES-I-AP-… on page 19.
LED Color
STATE green
DIA red
10.2. Teach-in function for actuator (only for unicode evaluation)
The actuator must be allocated to the safety switch using a teach-in function before the system forms a functional unit.
During a teach-in operation, the safety outputs and the monitoring output OD are switched off, i.e. the system is in the safe
state.
Important!
ÌThe teach-in operation may be performed only if the device functions awlessly. The red DIA LED
must not be illuminated.
ÌThe safety switch disables the code of the preceding device if teach-in is carried out for a new
actuator. Teach-in is not possible again immediately for this device if a new teach-in operation is
carried out. The disabled code is released again in the safety switch only after a third code has
been taught-in.
ÌThe safety switch can be operated only with the last actuator taught-in.
ÌThe number of teach-in operations is unlimited.
ÌAfter starting, the device remains in teach-in standby state for 3min. If no new actuator is detect-
ed in this time, the device changes to normal operation. If the switch detects the actuator that was
most recently taught-in when in the teach-in standby state, this state is ended immediately and the
switch changes to normal operation.
ÌIf the actuator to be taught-in is within the actuating range for less than 60s, it will not be activat-
ed and the most recently taught-in actuator will remain saved.
ÌAfter an unsuccessful teach-in operation, the switch changes to normal operation.
10.2.1. Preparing device for the teach-in operation and teaching-in actuator
1. Apply operating voltage to the safety switch.
¨A self-test is performed for approx. 0.5s. After this, the LED ashes cyclically three times and signals that it is in
standby state for teach-in.
Standby state for teach-in remains active for approx. 3 minutes.
2. Move new actuator to the read head (observe distance < Sao).
¨Teach-in operation starts, green LED ashes (approx. 1 Hz). During the teach-in operation, the safety switch checks
whether the actuator is a disabled actuator. Provided this is not the case, the teach-in operation is completed after
approx. 60 seconds, and the green LED goes out. The new code has now been stored, and the old code is disabled.
3. To activate the new actuator code from the teach-in operation in the safety switch, the operating voltage to the safety
switch must then be switched off for min. 3 seconds.
LEDsCES-I-AP-.-C04-… CES-I-AP-.-C14-…

Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
18 (Translation of the original operating instructions) 2115159-13-03/20
10.3. Functional check
WARNING
Danger of fatal injury as a result of faults in installation and functional check.
ÌBefore carrying out the functional check, make sure that there are no persons in the danger zone.
ÌObserve the valid accident prevention regulations.
10.3.1. Electrical function test
After installation and any fault, the safety function must be fully checked. Proceed as follows:
1. Switch on operating voltage.
¨The machine must not start automatically.
¨The safety switch carries out a self-test. The green STATE LED then ashes at regular intervals.
2. Close all guards.
¨The machine must not start automatically.
¨The green STATE LED illuminates continuously.
3. Enable operation in the control system.
4. Open the guard.
¨The machine must switch off and it must not be possible to start it as long as the guard is open.
¨The green STATE LED ashes at regular intervals.
Repeat steps 2 - 4 for each guard.

19
2115159-13-03/20 (Translation of the original operating instructions)
Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
EN
11. System status table CES-I-AP-…
Operating mode
Actuator/door po- sition Safety outputs FO1A and FO1B Monitoring output OD
LED indicator
Output
State
STATE (green) DIA (red)
Normal operation
closed on on Normal operation, door closed
closed on on
Flash
burst
inverted
5 x
Normal operation, door closed, actuator in the limit range ¨Re-adjust door
open off off 1 x Normal operation, door open, actuator already taught
open off off 2 x No actuator taught, teach-in operation not completed successfully
Teach-in operation
(only unicode)
open off off 3 x
- Door open, device is ready for teach-in for another actuator (only short time after power-up).
- Switches that have not been taught in remain in teach-in standby until the teach-in operation
starts.
closed off off 1 Hz Teach-in operation
X off off Positive acknowledgment after completion of teach-in operation
Fault display
closed off off 3 x Defective actuator (e.g. fault in code or code not readable)
X off off 4 x Output fault (e.g. short circuits, loss of switching ability)
X off off - Internal fault (e.g. component faulty, data error)
- Fault on the power supply (e.g. shutdown pulse duration for pulsed power supply too long)
Key to symbols
LED not illuminated
LED illuminated
10 Hz (8 s) LED ashes for 8 seconds at 10 Hz
3 x LED ashes three times, cycle time 7s
X Any state

Operating Instructions
Non-Contact Safety Switch CES-I-AP-.-C04/C14-…
20 (Translation of the original operating instructions) 2115159-13-03/20
12. Technical data
NOTICE
If a data sheet is included with the product, the information on the data sheet applies.
12.1. Technical data for safety switch CES-I-AP-.-C04-…
Parameter Value Unit
min. typ. max.
Housing material PBT plastic
Dimensions 42 x 25 x 18
Weight (device without connecting cable) 0.04 kg
Ambient temperature at UB= DC 24 V - 25 - + 65 °C
Storage temperature - 40 - + 70
Degree of protection IP67
IP69K (only version with ying lead and version with plug connector M8 and mating connector
with the same degree of protection)
Safety class III
Degree of contamination 3
Installation orientation Any
Mounting method Non-ush
Connection - Plug connector M8, 4-pin or
- Connecting cable PUR, 0.25mm², with plug connector M12, 5-pin, or
- Connecting cable PUR with ying lead, 5 x 0.25mm²
Operating voltage UB(regulated, residual ripple < 5%) 24 ± 15% (PELV) V DC
Current consumption 35 mA
External fuse
(operating voltage) 0.25 - 8 A
Safety outputs FO1A/FO1B Semiconductor outputs, p-switching, short circuit-proof
- Output voltage U(FO1A)/U(FO1B) 1)
HIGH U(FO1A)
UB-1.5 - UBV DC
HIGH U(FO1B)
LOW U(FO1A)/U(FO1B) 0 1
Switching current per safety output 1 - 150 mA
Utilization category acc. to EN IEC 60947-5-2 DC-13 24 V 150 mA
Caution: Outputs must be protected by a free-wheeling diode in the case of inductive loads.
Off-state current Ir2) ≤ 0.25 mA
Monitoring output DIA 1) p-switching, short circuit-proof
- Output voltage 0.8 x UB- UBV DC
- Max. load - - 50 mA
Rated insulation voltage Ui- - 300 V
Rated impulse withstand voltage Uimp - - 1.5 kV
Resilience to vibration Acc. to EN IEC 60947-5-2
Switching frequency - - 1 Hz
Repeat accuracy R
acc. to EN IEC 60947-5-2 ≤10 %
EMC protection requirements Acc. to EN IEC 60947-5-3
Ready delay - 0.5 - s
Risk time - - 260 ms
Turn-on time - - 300 ms
Discrepancy time - - 10 ms
Test-pulse duration 0.3 3) ms
Test-pulse interval 100 ms
Reliability values acc. to ENISO13849-1
Category 4
Performance Level PL e
PFHD4.1 x 10 -9
Mission time 20 years
1) Values at a switching current of 50 mA without taking into account the cable length.
2) Maximum current at an output in switched-off state.
3) Applies to a load with C < 30nF and R < 20kΩ.