Euro Shatal ST92 - M12700.A - HONDA GASOLINE User manual

Murervej 5 , P.O.Box 3024
DK-6710 Esbjerg V , Denmark
Tel:[phone]
Fax: [phone]
E-mail:[email protected]
www.shatal.com
OPERATING INSTRUCTIONS
& SPARE PARTS LIST
POWER TROWELS
ST92 - M12700.A - HONDA GASOLINE
ST92 - M12700 - ROBIN GASOLINE
ST122 - M12800.A - HONDA GASOLINE
ST122 - M12800 - ROBIN GASOLINE
FIRST EDITION DEC. 2002
UPDATED JULY 2005; AUG.2005
UPDATED JAN. 2006
ENGLISH

ST92 ST122 -1- AUGUST 2005
ENGLISH
Murervej 5 , P.O.Box 3024
DK-6710 Esbjerg V , Denmark
Tel:[phone]
Fax: [phone]
E-mail:[email protected]
GENERAL MANAGER
NOVEMBER 2003
INDEX OF CONTENTS
OPERATION PAGE
SAFETY INSTRUCTIONS ---------------------------------------------------------------------- 2
OPERATING INSTRUCTIONS ---------------------------------------------------------------- 3
TECHNICAL DATA DIMENSIONS ----------------------------------------------------------- 4
TECHNICAL DATA SPECIFICATIONS ----------------------------------------------------- 5
OPERATION - ROBIN EX17 ; EY28 --------------------------------------------------------- 6-9
OPERATION - HONDA GX160 ;GX240 ---------------------------------------------------- 6-9
MAINTENANCE – SERVICE POINTS ------------------------------------------------------ 10
SPARE PARTS
INSTRUCTIONS FOR ORDERING PARTS -----------------------------------------------11
GEAR BOX,SPIDER AND TROWELS ASSY. --------------------------------------------12-13
GUARD RING AND ENGINE MOUNTING ASSY.
FOR ROBIN OR HONDA GASOLINE------------------------------------------------------- 14-15
PARTS OF ROBIN GASOLINE----------------------------------------------------------------16
HANDLE ASSY. -----------------------------------------------------------------------------------17-18
GEAR BOX ASSY. --------------------------------------------------------------------------------19-20
HANDLE LENGTHENER ASSY. --------------------------------------------------------------21
CE DECLARATION OF CONFORMITY
We hereby declare that the equipment described below conforms to relevant fundamental safety
and health requirements of the appropriate CE Directives, both in its basic design and
construction. This declaration will cease to be valid if any modifications are made to the machine
without our expressed approval.
Product: Power Trowels Model : ST92 ; ST122
Relevant CE Machinery Safety Directives:( 98/37/EC)
Appropriate internal measures have been taken to ensure that series-production units conform at
all times to the requirements of current CE Directives and relevant standards.
The signatories are empowered to represent and act on behalf of the company management.

SAFETY INSTRUCTION-QUICK GUIDE
POWER TROWELS
ST92 ST122
ST92 ST122 -2-DECEMBER 2002
ENGLISH
Before starting, carefully read the machine maintenance and operating manual and
follow all the instructions.
Stop the engine before refilling the fuel tank. Never refuel near a naked flame or sparks
which could start a fire. Don’t smoke. Use only pure fuel and clean filling equipment.
Take care not to spill fuel.
Do not run the engine in a closed or badly ventilated room-danger of poisoning!
Before starting the engine, ensure that no one is in the danger area close to the engine
or equipment, and that all protective guards are fitted.
Never operate the machine without the belt guard.
Keep hand and feet away from moving parts while the machine is running.
Do not operate the machine in closed places and inflammable environment.
Operating the machine is advisable only with good lighting conditions.
Hearing protection must be worn.
Foot protection must be worn.
Do not touch hot surfaces.

OPERATING INSTRUCTIONS
POWER TROWELS
ST92 ST122
ST92 ST122 -3- AUGUST 2005
ENGLISH
FUEL
Use ordinary grade petrol (unleaded)
Volume: ROBIN EX17 3.6 lit.
ROBIN EY28 5.5 lit.
HONDA GX160 3.6 lit.
HONDA GX240 6.0 lit.
ENGINE OIL
Use SAE 15W / 40
Volume: ROBIN EX17 0.6 lit.
ROBIN EY28 0.85 lit.
HONDA GX160 0.6 lit.
HONDA GX240 1.1lit.
SHELL Alvania grease EP 2
ESSO Beacon EP 2
SPIDER MOBIL mobilplex 47
SHELL Simnia EP 0
MOBIL Mobiplex 45
GREASE
GEARBOX BP Energreas HT 0

TECHNICAL DATA-DIMENSIONS
POWER TROWELS
ST92 ST122
ST92 ST122 -4- AUGUST 2005
ENGLISH
Net Weight
Kg
MODEL
ØA
mm
B
Length
mm
C
Height
mm
D
Handle
folded
mm
E
Handle
folded
mm
ROBIN
EX-17
ROBIN
EY-28
HONDA
GX-160
HONDA
GX- 240
ST92 900 1900 700&1100 1550 960 87 - 83 -
ST122 1200 2050 700&1100 1700 940 - 113 - 117

TECHNICAL DATA AND
SPECIFICATION
POWER TROWELS
ST92 ST122
ST92 ST122 - 5 - AUGUST 2005
ENGLISH
MODEL
Cat. no
ST- 92
Robin
Gasoline
M12700
ST- 92
Honda
Gasoline
M12700.A
ST-122
Robin
Gasoline
M12800
ST-122
Honda
Gasoline
M12800.A
WEIGHT
Net weight Kg. 87 87 113 117
OPERATING DATA
Max.Operation speed r.p.m.
( At Engine speed 3600 r.p.m.) 145 145 145 145
No. of blades 4 4 4 4
CAPACITIES
Fuel tank litres 3.6 3.6 5.5 6
Engine oil litres
SAE 15W/40 0.6 0.6 0.85 1.1
ENGINE
Model Robin EX-17
Recoil starter Honda GX-160 Recoil starter Robin EY-28 Recoil starter Honda GX-240 Recoil starter
Output HP 6.0 5.5 7.5 8
Engine speed r.p.m. 3600 3600 3600 3600
NOISE AND VIBRATION
Noise level Sound pressure level at the operator’s ear according to
BS 5969 type 2 & IEC 651 (*)
Low idle
LpA= dB(A) 62 62 66 66
High idle
LpA= dB(A) 76 76 78 78
Sound power level according to BS 5969 type 2 & IEC 651 (*)
Low idle
LwA= dB(A) 84 84 87 87
High idle
LwA= dB(A) 86 86 89 89
The hand- arm vibration values according to ISO 5349Vibration values
A=m/s″1.9 1.9 1.8 1.8
(*) The above noise and vibration values were measured at maximum engine speed.
During operation these values may differ because of different operating conditions.

OPERATION-HONDA GX-160;GX-240
POWER TROWELS
ST92 ST122
ST92 ST122 -6-DECEMBER 2002
ENGLISH
Before starting 1.Fill fuel tank.
2.Check oil level in engine crankcase and
top up if necessary. Type of oil according
to manufacturer’s instructions.
3.Lift the wheels.
4.
Open the extension handle and adjust to
a comfortable working height.
Starting the engine
1.Place trowel on the concrete.
2.Turn the engine switch to the “ON”
position.
3.Turn the fuel valve to the “ON” position.

OPERATION-HONDA GX-160;GX-240
POWER TROWELS
ST92 ST122
ST92 ST122 -7-DECEMBER 2002
ENGLISH
4.Pull the Dead Man Control Handle (a).
Press in the black knob (b)and release
the handle. Check that the knob remains
inside.
5.Set throttle to slow.
6.Pull the starting cable out by the handle
until you feel, a slight resistance. Let the
cable run back; in this way the entire
length of the starting cable can be used
for starting the engine.
7.Start pulling the starting cable
vigorously and at an increasing speed
(Do not jerk it violently) until the engine
starts.
8.Run engine at slow speed for a few
minutes until the engine warms up.
9. Close the Dead Man Control Handle and
check that the black knob has moved
outwards.
If after several attempts of starting the
exhaust begins to emit white smoke,
move the speed control lever to the stop
position and pull the starting cable out
slowly 5 times. Repeat the starting
procedure.

OPERATION-HONDA GX-160;GX-240
POWER TROWELS
ST92 ST122
ST92 ST122 -8-DECEMBER 2002
ENGLISH
Operating the trowel
NOTE
Always operate the trowel using the Dead Man Control H andle. Always ensure
that the black knob is in the outward position. Do not operate with this knob in the
inward position. This is to be used only when or during starting the engine.
Assembly of the float disc
1.Place the trowel on to the float disc.
2.Rotate the blades so that the blades move
underneath the 4 L shaped brackets.
3.Rotate the blade adjustment knob so that
the blades rise.
4.Ensure that there is sufficient pressure on
the blades and that the disc is tightly
attached to the trowel.
NOTE
The trowel is to be used only by experienced operators. They must have the
knowledge of when the concrete is ready to be troweled , the angle of the blades
and the operating speed.
These instructions should be used as general guidance only.
Floating concrete
Use the float disc or the blades set at a small angle for floating.
The concrete should be sufficiently set before the floating operation takes place.
This must be determined by the operator.
Floating is done at a low speed. To have the machine move to the right bear down
slightly on the handle. Lift gently on the handle to have machine move to the left.
Do not operate machine in one spot but keep it moving over the surface for either
floating or finishing of concrete. If machine is allowed to stand in one spot while
not operating , lift up on the handle to break loose the suction on the trowels and
move to a new spot before starting to operate the machine.
Finishing concrete
The finishing operation is carried out with the blades set at a large angle and at a
high speed.

OPERATION-HONDA GX-160;GX-240
POWER TROWELS
ST92 ST122
ST92 ST122 -9-DECEMBER 2002
ENGLISH
STOPPING:
1. Set the speed control lever at the low speed
position and allow the engine to run at low
speed for 2 or 3 minutes before stopping.
2. Release the Dead Man Control Handle.
3.Turn the e
ngine switch to the “OFF” position.
4. Turn the fuel valve to the “OFF” position.
INSTRUCTIONS FOR LIFTING MACHINE
Never walk or stand under a machine being
lifted.
Use only the frame lifting hook (1) for lifting
the machine.
Use only tested and authorised lifting
equipment.
LIFTING HOOK

MAINTENANCE –SERVICE POINTS
POWER TROWELS
ST92 ST122
ST92 ST122 -10 -DECEMBER2002
ENGLISH
Only carry out maintenance work with the engine switched off.
Observe all relevant laws and regulations governing the handling and
disposal of used oil , filters and cleaning agents.
When maintenance work has been completed , check that all tools
have been removed from the engine and all protective guards
refitted.
Before starting the engine , ensure that there are no persons in the
dangerarea close to the engine or equipment.
Maintenance chart:
See engine Manufactures instruction Manual
Maintenance interval Maintenance work required
After use ¬Clean the machine well.
Every 8 –
15 operating
hours , or before each
daily start-up
¬Check oil level.
¬Check combustion and cooling air intake zone.
¬Check air-cleaner.
¬Check for oil leaks.
Every 250
Operating hours
¬Change engine oil and clean the oil filter.
¬Clean cooling air area.
¬Check that all bolts are tight.
¬Apply grease to the 4 grease nipples on the
spider block.
Once a year ¬Siphon water out of fuel tank.

INSTRUCTIONS FOR
ORDERING PARTS
ST92 ST122 -11-DECEMBER 2002
ENGLISH
Please State Machine Details in the Following Sequence:
2Machine Serial Number
2Part Number, Description and Quantity of Parts
2Full Delivery Address
Manufacturers Liability and the Use of Genuine Spare Parts
Liability for this machine is accepted only when the machine is defective from the outset.
Liability is reduced or nullified in the event that the user fails to comply with the operating
and maintenance instructions and uses spare parts which are not guaranteed.
Contents
Gear box , Spider and trowels Assy. -------------------------------------------------------- 12-13
Guard Ring and Engine Mounting Assy. for Robin or Honda Gasoline------------ 14-15
Parts of Robin Gasoline------------------------------------------------------------------------ 16
Handle Assy. -------------------------------------------------------------------------------------- 17-18
Gear box Assy. ----------------------------------------------------------------------------------- 19-20
Handle Lengthener Assy. ---------------------------------------------------------------------- 21

1
2
3
4
5
6
7
8
9
10
16 15 14 12 11
17
18
19
20
21
22
23
24
13
25
28
27
26
31
29
30
GEAR BOX,SPIDER AND TROWELS ASSY.
FIRST EDITION DECEMBER 2002
-12-
(SEE PARTS LIST PAGE 13)
POWER TROWEL ST-92

POWER TROWEL ST-92
SPARE PARTS LIST
GEAR BOX,SPIDER & TROWELS ASSY.
ST
-92 -13-DEC.2002
ENGLISH
NO.DESCRIPTION PART NO.QTY.NO.DESCRIPTION PART NO.QTY.
1
GEAR BOX
P12130.A
1
19
SPRING WASHER 127B
–
8
/
8
2 TILTING YOKE 128167 120 HEXAGON HEAD SCREW
DIN 933
-M8X45 /8
3 CAP-THRUST COLLAR 50967 121 WASHER Ø21X Ø10.5 X2.5 /4
4 THRUST BEARING P50966 122 SPRING WASHER 127B–10 /4
5 PRESSURE PLATE 128113 123 HEXAGON HEAD SCREW
DIN 933
–M10X15 /4
6
HONDA KEY 8X7X40
128925 124 MUSHROOM HEAD SQ.NECK
SCREW –M10X45 128921 4
7 SPIDER 128101 125 HEXAGON SOCKET HEAD CAP
SCREW DIN 933-M10X35 111929 2
8 HEXAGON SOCKET HEAD SHOULDER
SCREW DIN 933 –(M8)10X20
128926 426 SPLIT PIN 3.2X25 128936 2
9 WASHER Ø40X Ø10.5 X3 /127 WASHER Ø32X Ø16.5X2 128938 2
10 SELF LOCKING HEXAGON
SCREW DIN 933
-M10X20 128923 128 SHAFT FOR CONNECTING GEAR TO YOKE 128133 1
11 GREASE NIPPLE 1/8” B.S.P 128950 429
HONDA DRIVEN PULLEY
P51190 1
12 ROLL PIN 8X50 128922 4 30 HEXAGON SOCKET SET SCREW
DIN 933 –M6X10 128940 2
13 OIL SEAL 25X35X7 128927 431 KEY 3/16”X3/16”X25 128939 1
14 SPRING 128920 4
15 HEXAGON NUT DIN 934 –M10 /4
16 COMBINATION BLADE P12102.1 4
17 TROWEL ARM 127320 4
18 WASHER Ø21X Ø9X3 /8
SEE ILLUSTRATION PAGE
-
12
*
*
SEE ILLUSTRATION PAGE
-
19

6
1
14
15
16
17
18
19
21
22
23
24
25
26
27
28
29
30
31
32
2
5
3
4
12
13 910
11 8 7
HANDLE
GUARD RING AND ENGINE MOUNTING ASSY.
POWER TROWEL ST-92
FIRST EDITION DECEMBER-2002
-14-
FOR ROBIN GASOLINE OR HONDA GASOLINE
(SEE PARTS LIST PAGES 15;16)
21.1
21.2
21.3
15.1
18.1
18.2
18.3
HONDA
GASOLINE
35
FOR ROBIN
GASOLINE ONLY
SEE PARTS LIST
PAGE 16
ROBIN
GASOLINE
UPDATED JANUARY-2006
SEE PARTS LIST
PAGE 16
36

POWER TROWEL ST- 92
SPARE PARTS LIST
GUARD RING AND
ENGINE MOUNTING ASSY.
ST-92 -15- JULY.2005
ENGLISH
NO. DESCRIPTION PARTNO. QTY. NO. DESCRIPTION PARTNO. QTY.
1 GUARD RING 127326 1 18.1 LIFTING HOO
K
128203 1
2 HEXAGON HEAD SCREW
DIN 933-M10X35 / 1 18.2 SPRING WASHER 127B – 8 / 2
3 WASHER Ø21X Ø10.5 X3 / 1 18.3 HEXAGON HEAD SCREW
DIN 933 - M8X45 / 2
4 SPRING WASHER 127B – 10 / 1 19 HEXAGON SOCKET COUNTERSUNK
HEAD SCREW DIN 933-M8X16 129944 4
5 HEXAGON NUT DIN 934
–
M10
/
1 21 CLUTCH (BORE Ø20 mm) P12106.
A
1
6 HEXAGON NUT DIN 934 - M8
/
4 21.1 CLUTCH RETAINER 127375 1
7 SPRING WASHER 127B – 8 / 4 21.2 SCHNORR LOCKING DISC
SPRING – M8 116900 1
8 WASHER Ø21X Ø9X3 / 4 21.3 HEXAGON HEAD SCREW
DIN 933-M8X40 / 1
9 SHAFT FOR CONNECTING
GEAR TO HANDLE 128174 1 22 BELT (DAYCO A-28)
50828.A 1
10 WASHER Ø32X Ø16.5 X2 128938 2 23 BELT GUARD 127380 1
11 SPLIT PIN 3.2X25 128936 2 24 WASHER Ø30XØ9X3
/
2
12 HEXAGON NUT DIN 934
–
M8
/
4 25 SPRING WASHER 127B
–
8
/
2
13 SPRING WASHER 127B – 8 / 4 26 HEXAGON HEAD SCREW
DIN 933 - M8X20 / 2
14 WASHER Ø21X Ø9X3 / 4 27 HEXAGON HEAD SCREW
DIN 933- M10X20 / 4
15 HEXAGON HEAD SCREW
DIN
933
-M
8
X4
5
/ 4 28 SPRING WASHER 127B – 10 / 4
15.1 COMPLETE THROTTLE CABLE
CLAMP 129969 1 29 SHAFT FOR WHEEL ASSEMBLY 128155 2
16 ENGINE HONDA GX160 I50200.M 1 30 WHEEL AXLE 127314 2
17 KEY 1/4”X1/4”X60
/
1 31 WHEEL 8” 51700 2
18 LIFTING HOOK HOLDER 128197 1 32 STAR LOCK - 20 118435 2
SEE ILLUSTRATION PAGE-14

POWER TROWEL ST-92;ST-122
PARTS OF ROBIN GASOLINE
NOTE : ALL PARTS ARE IDENTICAL FOR ENGINES
ROBIN AND HONDA EXCEPT FOR THE
FOLLOWING ITEMS
ST-92;ST-122 -16- JAN..2006
ENGLISH
NO. DESCRIPTION PARTNO. QTY. NO. DESCRIPTION PARTNO. QTY.
33 HEXAGON HEAD SCREW
DIN 933-3/8X1-1/4” UNF FOR ST-122 129943 1 39 HOLDER FOR THROTTLE CABLE
FOR ST-122 128198 1
34 SCHNORR LOCKING DISC
SPRING – M10 FOR ST-122 116901 1 40 SPRING WASHER 127B - 6 FOR ST-122 / 1
35 BELT (DAYCO A-27 ) FOR ST-92
50827.A 1 41 HEXAGON HEAD SCREW DIN 933-M6X16 FOR ST-122 / 1
36 ENGINE ROBIN EX17 FOR ST-92 I50356.M 1 42 RUBBER BUSH FOR ST-122 111905 1
36.1 ENGINE ROBIN EY28 FOR ST-122 I50385.O 1 43 SPRING FOR ST-92 277-38702-03 1
37 WASHER Ø16X Ø7X1 FOR ST-122
/
144
COMPLETE THROTTLE CABLE HOLDER FOR ST-92 129969 1
38 WASHER Ø16X Ø7X1 FOR ST-122
/
145
CABLE HOLDER + SCREW M5X16 FOR ST-92 128958 1
SEE ILLUSTRATION PAGE -14

18
17
16
15
14
13
12
11
10
5
8
7
6
4
3
2
1
28
19
31
30
27
20
21
24
HANDLE ASSY.
POWER TROWEL ST-92;ST-122
9
29
22
23
FIRST EDITION DECEMBER 2002
-17-
(SEE PARTS LIST PAGE 18)
25
26
UPDATED JULY 2005

POWER TROWEL ST- 92;ST-122
SPARE PARTS LIST
HANDLE ASSEMBLY
ST-92;ST-122 -18- JULY.2005
ENGLISH
NO. DESCRIPTION PART NO. QTY. NO. DESCRIPTION PART NO. QTY.
1 SPLIT PIN 3.2X20 128931 2 17 KNOB 128161 1
2 WASHER Ø21X Ø10.5 X2.5 / 2 18 HEXAGON SOCKET SET SCREW
WITH CUP POINT DIN 933 – M10X16 128935 1
3 CABLE PULLEY SHAFT 128179 1 19 LOCKING HANDLE 128910 1
4 CABLE PULLEY 128175 1 20 HEXALOBULAR COUNTERSUNK
HEAD SCREW DIN 933-M5X16 128928 2
5 HANDLE (LOWER END) 128159 1 21 THROTTLE CONTROL 128901 1
6 HEXAGON SOCKET HEAD CAP
SCREW DIN 933-M6X10 / 1 22 THROTTLE CABLE COMPLETE
FOR ENGINE GX160 (ST-92) 127930 1
7 SPACER 128166 1 23 THROTTLE CABLE COMPLETE
FOR ENGINES EY20;EY28;GX240
(ST-92;122)
128930 1
8 HEXAGON SOCKET HEAD CAP
SCREW DIN 933-M6X8 128932 1 24 HEXAGON NUT DIN 934 – M5 / 2
9 CONTROL CABLE 128181 1 25 SET CABLE HOLDER 128958 1SET
10 ROLL PIN 6X35 128934 1 26 HEXAGON SELF LOCKING NUT
DIN 934 – M5 / 1
11 HANDLE CONTROL SHAFT NUT 128165 1 27 HANDLE (UPPER END) 128185 1
12 HEXAGON SOCKET SET SCREW
WITH CUP POINT DIN 933 – M10X8 128933 1
28 HEXAGON HEAD SCREW
DIN 933 – M10X130 128919 1
13 HANDLE BUSH 128163 1 29 SELF DRILLING MUSROOM
HEAD SCREW WITH FLANGE 8X3/4” / 1
14 BEARING HOUSING 128162 1 30 SAFTY SWITCH HANDLE 128900 1
15 THRUST BEARING 51104 128906 1 31 RUBBER HAND GRIP 14020 2
16 HANDLE CONTROL SHAFT 128164 1
SEE ILLUSTRATION PAGE -17