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  9. Eurotherm 584SV Series User manual

Eurotherm 584SV Series User manual

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All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or
by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm
Drives Ltd.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to
make amendments or correct omissions. Eurotherm Drives cannot accept responsibility for damage, injury, or expenses
resulting therefrom.
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Eurotherm Drives warrants the goods against defects in design, materials and workmanship
for the period of 12 months from the date of delivery on the terms
detailed in Eurotherm Drives Standard Conditions of Sale IA058393C.
Eurotherm Drives reserves the right to change the content and product specification without notice.
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This manual is to be made available to all persons who are required to install, configure or
service equipment described herein, or any other associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain
maximum benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed and
used.
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Serial Number
(see product label)
Where installed
(for your own
information)
Unit used as a:
(refer to Certification
for the Inverter)
RComponent RRelevant Apparatus
Unit fitted: RWall-mounted REnclosure
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The equipment described is intended for industrial motor speed control utilising AC induction or
AC synchronous machines.
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Installation, operation and maintenance of the equipment should be carried out by qualified
personnel. A qualified person is someone who is technically competent and familiar with all
safety information and established safety practices; with the installation process, operation and
maintenance of this equipment; and with all the hazards involved.
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• The equipment must be permanently earthed due to the high earth leakage current.
• The drive motor must be connected to an appropriate safety earth.
• The equipment contains high value capacitors which take time to discharge after removal of
the mains supply.
• Before working on the equipment, ensure isolation of the mains supply from terminals L1,
L2 and L3. Wait for at least 3 minutes for the dc link terminals (DC+ and DC-) to discharge
to safe voltage levels (<50V). Measure the DC+ and DC- terminal voltage with a meter to
confirm that the voltage is less than 50V.
• Never perform high voltage resistance checks on the wiring without first disconnecting the
drive from the circuit being tested.
• When replacing a drive in an application and before returning to use, it is essential that all
user defined parameters for the product’s operation are correctly installed.
• This equipment contains electrostatic discharge (ESD) sensitive parts. Observe static
control precautions when handling, installing and servicing this product.
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The specifications, processes and circuitry described herein are for guidance only and may need
to be adapted to the user’s specific application.
Eurotherm Drives does not guarantee the suitability of the equipment described in this Manual
for individual applications.
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Under fault conditions, power loss or other operating conditions not intended, the equipment
may not operate as specified. In particular:
• The motor speed may not be controlled
• The direction of rotation of the motor may not be controlled
• The motor may be energised
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The user must provide guarding and /or additional safety systems to prevent risk of injury and
electric shock.
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• All control and signal terminals are SELV, i.e. protected by double insulation. Ensure all
wiring is rated for the highest system voltage.
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• All exposed metalwork in the Inverter is protected by basic insulation and bonding to a
safety earth.
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These are not recommended for use with this product but ,where their use is mandatory, only
Type B RCDs should be used.
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The 584SV Series Frequency Inverter is designed for speed control of standard 3-phase
induction motors. It is available in a range of frame sizes covering motor power ratings from
0.75kW (1hp) to 280kW (450hp) for constant torque applications, and 1.1kW (1.5hp) to 315kW
(500hp) for quadratic torque applications. Available on all 584SV models, this dual mode feature
(constant or quadratic torque) provides a cost effective solution to general industrial applications,
as well as the control of pumps and fans.
• It can be controlled remotely using configurable analogue and digital inputs and outputs,
requiring no optional equipment.
• Controlling the unit remotely using the ConfigEd Lite (or other suitable PC programming
tool) and Technology Options, or locally using the Operator Station option gives access to
parameters, diagnostic messages, trip settings, full application programming. Other features
are also available, such as the advanced sensorless vector control scheme which gives high
torque, low speed operation; selectable switching frequencies; and a unique Quiet Pattern
control system that minimises audible noise from the motor.
Option cards can be fitted inside the Inverter to give serial communications, closed loop speed
control, and the factory-fitted dynamic braking functions.
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Table 1-1 Optional Equipment
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• Check for signs of transit damage
• Check the product code on the rating label conforms to your requirement.
If the unit is not being installed immediately, store the unit in a well-ventilated place away from
high temperatures, humidity, dust, or metal particles.
Refer to Chapter 2: “An Overview of the Inverter” to check the rating label/product code.
Refer to Chapter 8: “Routine Maintenance and Repair” for information on returning damaged
goods.
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This manual is intended for use by the installer, user and programmer of the 584SV Inverter. It
assumes a reasonable level of understanding in these three disciplines.
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Enter the “Model No” from the rating label into the table at the front of this manual. There is
also a column for you to record your application’s parameter settings in the table in Chapter 10.
It is important that you pass this manual on to any new user of this unit.
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Use the manual to help you plan the following:
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Know your requirements:
• certification requirements, EMC/UL conformance
• wall-mount or enclosure?
• conformance with local installation requirements
• supply and cabling requirements
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Know your operator:
• how is it to be operated, local and/or remote?
• what level of user is going to operate the unit?
• decide on the best menu level for the Operator Station (where supplied)
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Know your application:
• install the most appropriate macro
• plan your “block diagram programming”
• enter a password to guard against illicit or accidental changes
• learn how to back-up your application data
• customise the Operator Station to the application
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The manual is divided into chapters and paragraphs. Page numbering restarts with every chapter,
i.e. 5-3 is Chapter 5, page 3.
This manual covers the 584SV Types 4, 5, 6 & 7. For clarity, it does mention 584SV Types 8, 9
& 10 although these are discussed in detail in the accompanying Addendum.
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You will find these at the rear of the manual. The pages unfold to show a complete block
diagram, these will become your programming tool as you become more familiar with the
584SV’s software.
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This symbol identifies important text for users operating the 584SV Inverter using the default
(factory) set-up.
If the text is italic, such as this, then the information is especially for users without the Operator
Station or suitable PC programming tool.
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Figure 2-1 View of Component Parts
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The 584SV Inverter is fully-featured when controlled using the optional Operator Station (or a
suitable PC programming tool).
The `General’ control features below are not available when the unit is controlled using the
analog and digital inputs and outputs.
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Table 2-1 Control Features
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The 584SV unit is fully identified using an ten block alphanumeric code which records how the
Inverter was calibrated, and its various settings when despatched from the factory.
The Product Code appears as the “Model No.”. Each block of the Product Code is identified as
below:
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DC link capacitors smooth the dc voltage output prior to the Inverter power stage. The IGBT
(Insulated Gate Bi-polar Transistor) output stage converts the dc input to a three phase output
used to drive the motor.
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The processor provides for a range of analog and digital inputs and outputs, together with their
reference supplies. For further details refer to Chapter 11: “Technical Specifications” - Control
Terminals.
The I/O configuration switches (SW1 & SW2) on the control board can be seen through the
outer casing of the 584SV Inverter when the blank cover, the Operator Station, or the
Technology Option is removed. These switches configure the analog i/o terminals. Refer to
Chapter 6: “Programming Your Application” - ANALOG INPUT and ANALOG OUTPUT.
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This is a multi-way connector and processor bus with control signals allowing various
Technology Options to be fitted to the 584SV Inverter.
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This is a non-isolated RS232 serial link for communication with the Operator Station.
Alternatively, a PC running Eurotherm Drives’ “ConfigEd Lite” Windows-based
configuration software (or some other suitable PC programming tool) can be used to
graphically program and configure the 584SV Inverter.
'()$8/7

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