Eurotherm 590SP User manual

590SP Digital
DC Drive
Product Manual
Version 1 Firmware
© Copyright Eurotherm Drives, Inc. 1995
All rights strictly reserved. No part of this document may be stored in a retrieval system or transmitted in any form.
Although every effort has been taken to ensure the accuracy of this manual, it may be necessary, without notice, to make amendments or correct omissions in this document. Eurotherm Drives, Inc.
cannot accept responsibility for damage, injury, or expenses resulting therefrom.
Procedures detailed in this manual are designed to be performed by personnel with sufficient training and/or experience. Only sufficiently qualified personnel familiar with the construction and
operation of industrial drive equipment and the dangers of working with high-voltage electrical systems should attempt installation, adjustment, operation, or service of this equipment. Failure to
follow these guidelines could result in damage to the equipment and severe injury or loss of life to personnel. If you are unsure of your qualifications or do not understand certain procedures in this
manual, contact Eurotherm Drives Customer Service for assistance. Before attempting any procedures in this manual, including installation, verify that the model numbers on the product and in this
manual match. If any discrepancy is found, contact Customer Service immediately.
Procedures in this manual may contain Warnings, Cautions, and Notes. A Warning gives the reader information which, if disregarded, could cause injury or death. A Caution provides the reader with
advice which, if disregarded, could cause damage to the equipment. A Note furnishes additional information for added emphasis or clarity.
Printed in the United States of America HA353002 Issue 1

Safety Warnings
Safety
Procedures in this manual may contain Warnings, Cautions, and Notes. A Warning gives the reader information
which, if disregarded, could cause injury or death. A Caution provides the reader with advice which, if disregarded,
could cause damage to the equipment. A Note furnishes additional information for added emphasis or clarity.
The customer is responsible for assessing his or her ability to carry out the procedures in this manual. Make sure you
understand a procedure and the precautions necessary to carry it out safely before beginning. If you are unsure of your
ability to perform a function, or have questions about the procedures listed in this manual, contact Eurotherm Drives
Customer Service at [phone].
WARNING!
Only qualified personnel who thoroughly understand the operation of this equipment and any associated
machinery should install, start-up, or attempt maintenance of this equipment.
WARNING!
This equipment uses hazardous voltages during operation. Never work on it or any other control
equipment or motors without first removing all power supplies.
Caution
This equipment contains ESD (Electrostatic Discharge) sensitive parts. Observe static control
precautions when handling, installing, and servicing this device.
Caution
This equipment was tested before it left our factory. However, before installation and start up, inspect all
equipment for transit damage, loose parts, packing materials, etc.
Caution
Ruptured semiconductor devices may release toxic materials. Contact Eurotherm Drives or the
semiconductor manufacturer for proper disposal procedures for semiconductors or other material.
NOTE. The installation of this equipment must comply with all applicable national and local electrical codes.
Warn. 1 590SP Digital Product Manual

Terms & Conditions
EUROTHERM DRIVES INCORPORATED - TERMS AND CONDITIONS (ABRIDGED)
The following text will in no way alter or void the contents of the Eurotherm Drives, Inc. - Terms and Conditions of
Sale. It is only intended to clarify the responsibilities of each party.
Delivery, Title and Risk
. . . DELIVERY TO COMMON CARRIER OR POSTAL AUTHORITIES AT RESTON, VIRGINIA SHALL CONSTITUTE DELIVERY
AND PASSING OF TITLE TO THE CUSTOMER, WHO SHALL THEREAFTER BE RESPONSIBLE FOR DELAYS, LOSS OR
DAMAGE IN TRANSIT.
Warranty and Liability
A. Warranty of equipment found within 12 months after delivery thereof to be defective by reason of faulty materials, workmanship, or
design.
(i) The Customer will:
(a) notify Eurotherm Drives, Inc. within four weeks of the defect becoming apparent
(b) return the equipment forthwith, freight paid, to the premises of Eurotherm Drives, Inc. or
(c) at the option of Eurotherm Drives, Inc. make the equipment available at the Customer’s premises for attention by Eurotherm
Drives, Inc. personnel. Where the equipment is repaired on the Customer’s premises, the Customer accepts liability for the
payment of travel and subsistence expenses of Eurotherm Drives, Inc. personnel.
(ii) Eurotherm Drives, Inc. will:
(a) repair or (at its option) replace any equipment manufactured by Eurotherm Drives, Inc.
(b) for goods not manufactured by Eurotherm Drives, Inc., convey to the Customer only the benefits it may recover under any
guarantee the manufacturer gives to Eurotherm Drives, Inc.
B. Eurotherm Drives, Inc. accepts no liability under this clause:
(i) for damage sustained in transit, (liability for which is dealt with in paragraph 8 hereof);
(ii) for defects caused
(a) by not following the instructions supplied with the equipment during installation, operation or maintenance or
(b) by wear and tear, accident or misuse, improper operation or neglect or
(c) by fitting any equipment which does not comply with Eurotherm Drives, Inc. recommendations or
(d) otherwise as a result of failure of the Customer to comply in full with any manual or handbook containing the technical
specifications and operating instructions supplied by Eurotherm Drives, Inc. with the equipment;
(iii) where equipment has been used for an application other than that specified at the time the Order was acknowledged or not in
accordance with Eurotherm Drives, Inc. instructions;
(iv) where the Customer has failed to observe the terms of payment for the equipment and all other obligations imposed by these terms
and conditions.
C. Where equipment has been ordered, obtained or manufactured to the Customer’s own design or specification, Eurotherm Drives, Inc. can
accept no liability for any failure or defect in such equipment except insofar as such failure or defect arises directly as a result of the
failure of Eurotherm Drives, Inc. to follow the design or specification provided.
Eurotherm Drives, Inc. gives no warranty as to the fitness for any particular purpose of goods supplied to the Customer’s design or
specification.
The Customer shall indemnify Eurotherm Drives, Inc. in respect of all liability, loss or damage suffered by Eurotherm Drives, Inc. as a
result of Eurotherm Drives, Inc. following designs or specifications provided by the Customer including any such liability suffered as a
result of a claim by a third party for infringement of intellectual property rights.
D. Except as specifically set out herein, Eurotherm Drives, Inc. shall be under no liability in respect of the quality, conditions or description
of equipment or for any loss or damage howsoever caused to the Customer or to any other person and any term, condition or representa-
tion to the contrary whether express or implied by statute, common law or otherwise is hereby expressly excluded.
E. NO IMPLIED STATUTORY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL
APPLY.
Warn. 2590SP Digital Product Manual

Contents (Continued)
Cont. 1
590SP DIGITAL PRODUCT MANUAL
590SP Digtial Product Manual
Safety
Eurotherm Drives Incorporated - Terms and Conditions (abridged)
Chapter 1 INTRODUCTION
Scope.................................................................................................................................................................................................................................... 1 - 1
Overview of the 590SP Digital Drive ......................................................................................................................................................... 1 - 1
Main Features......................................................................................................................................................................................................... 1 - 1
Other Features....................................................................................................................................................................................................... 1 - 2
Handling and Storage .............................................................................................................................................................................................. 1 - 3
Chapter 2 IDENTIFICATION
Basic Part Identification ....................................................................................................................................................................................... 2 - 1
Labeling............................................................................................................................................................................................................................. 2 - 1
Chapter 3 INSTALLATION AND WIRING
Recommended Tools ................................................................................................................................................................................................ 3 - 1
Ventilation and Cooling Requirements ....................................................................................................................................................... 3 - 1
Mounting Instructions .............................................................................................................................................................................................. 3 - 1
Wiring Procedures .................................................................................................................................................................................................... 3 - 3
Wiring Instructions ............................................................................................................................................................................................ 3 - 3
Terminal Torque Ratings ............................................................................................................................................................................... 3 - 3
Wire Ampacity and Supply Rating....................................................................................................................................................... 3 - 4
Main Supply and Armature Connections .........................................................................................................................................3 - 4
Field Supply Connections ............................................................................................................................................................................ 3 - 4
Control Power Wiring.................................................................................................................................................................................... 3 - 4
Motor Isolation ....................................................................................................................................................................................................3 - 6
AC Contactor Wiring.............................................................................................................................................................................3 - 6
DC Contactor Wiring .............................................................................................................................................................................3 - 6
Dynamic Braking.........................................................................................................................................................................................3 - 6
Drive Start Relay ........................................................................................................................................................................................ 3 - 7
Signal Wiring ........................................................................................................................................................................................................ 3 - 7
Enable ................................................................................................................................................................................................................. 3 - 7
Thermistor........................................................................................................................................................................................................ 3 - 7
Program And Coast Stop ..................................................................................................................................................................... 3 - 7
Current Limit ................................................................................................................................................................................................... 3 - 8
Speed Demand............................................................................................................................................................................................. 3 - 8
Start/Stop Input ......................................................................................................................................................................................... 3 - 8
Jog Input............................................................................................................................................................................................................ 3 - 8
Armature Current Feedback Terminal ........................................................................................................................................ 3 - 8
Speed Feedback ................................................................................................................................................................................................. 3 - 8
Analog Tachometer Generators....................................................................................................................................................3 - 9
Wire-ended Electrical Encoders .................................................................................................................................................... 3 - 9
Feedback Receiver Card Installation.......................................................................................................................................... 3 - 9
Microtachs ...................................................................................................................................................................................................... 3 - 10

Contents (Continued)
590SP Digtial Product ManualCont. 2
590SP DIGITAL PRODUCT MANUAL
Chapter 3 INSTALLATION AND WIRING (Continued)
Calibration ...................................................................................................................................................................................................................... 3 - 10
Armature Voltage Calibration .................................................................................................................................................................3 - 11
Armature Current Calibration ..................................................................................................................................................................3 - 11
Speed Feedback Calibration .................................................................................................................................................................... 3 - 11
Final Inspections .......................................................................................................................................................................................................... 3 - 12
Chapter 4 START UP AND ADJUSTMENT
Recommended Tools ............................................................................................................................................................................................... 4 - 1
Check Motor ................................................................................................................................................................................................................. 4 - 1
Check Supply ................................................................................................................................................................................................................ 4 - 2
Initial Drive Start ........................................................................................................................................................................................................ 4 - 3
Adjust Current Loop (AUTOTUNE) ............................................................................................................................................................... 4 - 3
Armature Current Waveform Check .................................................................................................................................................. 4 - 4
Motor Rotation Check ........................................................................................................................................................................................... 4 - 5
Speed Feedback Calibration ........................................................................................................................................................................... 4 - 6
Adjust Speed Loop ................................................................................................................................................................................................... 4 - 7
Other Parameters ...................................................................................................................................................................................................... 4 - 8
Recording Parameters............................................................................................................................................................................................ 4 - 8
Password Protection ............................................................................................................................................................................................... 4 - 9
Entering a Password ....................................................................................................................................................................................... 4 - 9
Changing a Password .................................................................................................................................................................................... 4 - 9
4-Button Reset...................................................................................................................................................................................................... 4 - 9
Chapter 5 TROUBLESHOOTING
Initial Troubleshooting Procedure................................................................................................................................................................. 5 - 1
Recommended Tools....................................................................................................................................................................................... 5 - 2
Status LED Troubleshooting ............................................................................................................................................................................... 5 - 2
LED Functions ........................................................................................................................................................................................................ 5 - 2
Health, Alarm Messages and the Trip Reset.......................................................................................................................................... 5 - 4
Symbolic Error Messages ................................................................................................................................................................................... 5 - 10
Alarm Process .............................................................................................................................................................................................................. 5 - 10
Alarm Status .......................................................................................................................................................................................................... 5 - 10
Drive Diagnostics ...................................................................................................................................................................................................... 5 - 12
Hardware Troubleshooting ............................................................................................................................................................................... 5 - 14
Control Power Missing ................................................................................................................................................................................. 5 - 14
Field Fail Procedure ......................................................................................................................................................................................... 5 - 15
Contractor Failed Procedure .................................................................................................................................................................... 5 - 16
AC Contactor .............................................................................................................................................................................................. 5 - 16
DC Contactor (DRV Models) ............................................................................................................................................................ 5 - 16
SCR Troubleshooting...................................................................................................................................................................................... 5 - 17
Motor Checks ............................................................................................................................................................................................................... 5 - 18

Contents (Continued)
Cont. 3
590SP DIGITAL PRODUCT MANUAL
590SP Digtial Product Manual
Chapter 5 TROUBLESHOOTING (Continued)
Configuration Errors and General Troubleshooting ....................................................................................................................... 5 - 18
Common Performance Problems ........................................................................................................................................................... 5 - 18
Parameter Toggles Between Two Conditions .................................................................................................................... 5 - 18
No SPEED DEMAND ............................................................................................................................................................................... 5 - 18
SPEED SETPOINT has an Unwanted Offset .......................................................................................................................... 5 - 18
Signal Does Not Get Through the RAMP ................................................................................................................................ 5 - 19
Test Points ....................................................................................................................................................................................................................... 5 - 19
Contacting Customer Service .......................................................................................................................................................................... 5 -20
Chapter 6 SERVICE AND MAINTENANCE
Warranty Information ........................................................................................................................................................................................... 6 - 1
Required Tools and Equipment ........................................................................................................................................................................ 6 - 1
Preventive Maintenance ...................................................................................................................................................................................... 6 - 1
Maintenance Procedure ............................................................................................................................................................................... 6 - 1
Controller Assembly Description .................................................................................................................................................................. 6 - 2
Removing the Drive from its Mount .............................................................................................................................................................. 6 - 3
Part Replacement ....................................................................................................................................................................................................... 6 - 3
Replacing the Control Board .................................................................................................................................................................... 6 - 3
Replacing the Power Board ....................................................................................................................................................................... 6 - 3
Replacing Thyristors ....................................................................................................................................................................................... 6 - 3
Appendix A TECHNICAL DESCRIPTION
Control Circuits .............................................................................................................................................................................................. App. A - 1
Power Circuits ................................................................................................................................................................................................ App. A - 1
Overview of Features ............................................................................................................................................................................... App. A - 1
Specifications ................................................................................................................................................................................................. App. A - 2
Storage and Operating Environment .................................................................................................................................... App. A - 2
Electrical Ratings .................................................................................................................................................................................. App. A - 3
DC Supply Loading ...................................................................................................................................................................................... App. A - 3
Controller Output Ratings.............................................................................................................................................................. App. A - 4
Terminal Ratings .................................................................................................................................................................................... App. A - 4
Dimensions ................................................................................................................................................................................................ App. A - 4
Auxiliary Control Jumpers ............................................................................................................................................................ App. A - 5
Hardware Block Diagram ...................................................................................................................................................................... App. A - 5
590SP Software Block Diagram ...................................................................................................................................................... App. A - 5
RS422 Communications .......................................................................................................................................................................... App. A - 5
RS232 Communications .......................................................................................................................................................................... App. A - 5
Terminal Listing............................................................................................................................................................................................... App. A - 6
Terminal Specifications ........................................................................................................................................................................... App. A - 7
Analog Input and Output Terminals........................................................................................................................................ App. A - 7
Digital Input Terminals ...................................................................................................................................................................... App. A - 7
Digital Output Terminals ................................................................................................................................................................ App. A - 7
Terminal Descriptions ............................................................................................................................................................................... App. A - 8

Contents (Continued)
590SP Digtial Product ManualCont. 4
590SP DIGITAL PRODUCT MANUAL
Appendix A TECHNICAL DESCRIPTION (Continued)
Feedback Option Cards.......................................................................................................................................................................... App. A - 11
Switchable Tachometer Feedback card (AH385870U001) ............................................................................... App. A - 11
5701 (plastic fiber optic) Microtach Receiver Card (AH058654U001) ................................................... App. A - 12
5701 Installation Information ...................................................................................................................................................... App. A - 13
5901 (Glass) Microtach Receiver Card (AH386025U001) ................................................................................. App. A - 14
Electrical Encoder Receiver Card (AH387775Uxxx) .............................................................................................. App. A - 16
Appendix B USING THE MAN MACHINE INTERFACE
Definition & Scope ....................................................................................................................................................................................... App. B - 1
Using the MMI .................................................................................................................................................................................................. App. B - 1
Software Overview.................................................................................................................................................................................... App. B - 1
MMI Menu Structure ............................................................................................................................................................................ App. B - 1
Default Settings ...................................................................................................................................................................................... App. B - 2
Appendix C SETUP PARAMETERS
RAMPS .................................................................................................................................................................................................................. App. C - 2
AUX I/O .............................................................................................................................................................................................................. App. C - 6
JOG/SLACK ................................................................................................................................................................................................... App. C - 8
RAISE/LOWER ............................................................................................................................................................................................... App. C - 10
CURRENT PROFILE........................................................................................................................................................................................ App. C - 12
STOP RATES..................................................................................................................................................................................................... App. C - 14
SETPOINT SUM 1 .......................................................................................................................................................................................... App. C -20
STANDSTILL...................................................................................................................................................................................................... App. C -22
SPEED LOOP..................................................................................................................................................................................................... App. C -24
SPEED LOOP::ADVANCED ................................................................................................................................................................... App. C -26
SPEED LOOP::SETPOINTS ..................................................................................................................................................................... App. C -28
CURRENT LOOP ............................................................................................................................................................................................ App. C -30
INHIBIT ALARMS ........................................................................................................................................................................................... App. C -32
CALIBRATION ................................................................................................................................................................................................ App. C -34
Appendix D I/O CONFIGURATION - SYSTEM MENU
INTRODUCTION .......................................................................................................................................................................................... App. D - 1
MMI Access to CONFIGURE I/O ........................................................................................................................................... App. D - 1
Parameter types .................................................................................................................................................................................... App. D - 1
Configuration procedure ............................................................................................................................................................... App. D - 2
ANALOG INPUTS ........................................................................................................................................................................................ App. D - 3
Analog Inputs - Examples ............................................................................................................................................................... App. D - 5
ANALOG OUTPUTS .................................................................................................................................................................................. App. D - 7
Analog Outputs - Examples.......................................................................................................................................................... App. D - 9
DIGITAL INPUTS ............................................................................................................................................................................................ App. D - 11
Digital Inputs - Examples ................................................................................................................................................................. App. D - 13
DIGITAL OUTPUTS ...................................................................................................................................................................................... App. D - 15
Digital Outputs - Examples ........................................................................................................................................................... App. D - 17
CONFIGURE 5703 ..................................................................................................................................................................................... App. D - 18

Contents (Continued)
Cont. 5
590SP DIGITAL PRODUCT MANUAL
590SP Digtial Product Manual
Appendix D I/O CONFIGURATION - SYSTEM MENU (Continued)
BLOCK DIAGRAM ....................................................................................................................................................................................... App. D - 19
INTERNAL LINKS ........................................................................................................................................................................................... App. D - 21
Internal Links - Example .................................................................................................................................................................... App. D -23
Appendix E MMI PARAMETER LIST
Appendix F SPARE PARTS LISTS
Ordering Spare Parts ................................................................................................................................................................................ App. D - 1
Reading the Spare Parts Lists ............................................................................................................................................................... App. D - 1
Appendix G RS232 SYSTEM PORT (P3)
SERIAL LINKS::SYSTEM PORT (P3)::P3 SETUP ........................................................................................................................... App. E - 1
Parameters ......................................................................................................................................................................................... App. E - 1
5703 SUPPORT .............................................................................................................................................................................. App. E - 1
BISYNCH SUPPORT .................................................................................................................................................................... App. E - 1
UDP (Upload-Download Protocol) Support ............................................................................................................................... App. E - 2
UDP Menu Parameter Settings ..................................................................................................................................................... App. E - 2
Communication Port Setup............................................................................................................................................................. App. E - 2
Download MMI (DUMP MMI -> P3) ......................................................................................................................................... App. E - 2
UDP Download (UDP XFER -> P3) ............................................................................................................................................... App. E - 3
UDP Upload (UDP XFER <- P3) ....................................................................................................................................................... App. E - 4
Serial Link Port P3 Lead ..................................................................................................................................................................... App. E - 4
5703 (Peer-to-Peer Communications Option) Support .................................................................................................... App. E - 4
Hardware Description ...................................................................................................................................................................... App. E - 5
Appendix H RS422 COMMUNICATIONS (PORTS P1 & P2)
SERIAL LINKS::MAIN PORT (P1) ............................................................................................................................................................App. F - 2
SERIAL LINKS::AUX PORT (P2)...............................................................................................................................................................App. F - 3
SERIAL LINKS::PNO CONFIG................................................................................................................................................................App. F - 4
Communications Standard ......................................................................................................................................................................App. F - 6
ASCII (American Standard Code for Information Interchange) ..................................................................................App. F - 6
Binary Communications .............................................................................................................................................................................App. F - 13
New Serial Link Features ..........................................................................................................................................................................App. F - 15
Serial Link Mnemonics & Parameter Number Allocation .................................................................................................App. F -22
Application Notes .........................................................................................................................................................................................App. F -24
Appendix I PARAMETER LIST BY TAG NUMBER
Appendix J PARAMETER LIST BY MENU
Appendix K PARAMETER LIST BY PARAMETER NAME

Contents (Continued)
590SP Digtial Product ManualCont. 6
590SP DIGITAL PRODUCT MANUAL
Appendix L 590SP DIGITAL DRV OPTION
Description of the 590SP DRV ............................................................................................................................................................. App. L - 1
DRV Mounting Instructions ....................................................................................................................................................................... App. L - 1
DRV Wiring Procedures............................................................................................................................................................................. App. L - 2
DRV Technical Details ................................................................................................................................................................................. App. L - 3
Terminal Ratings ...................................................................................................................................................................................... App. L - 3
Dimensions .................................................................................................................................................................................................. App. L - 3
Electrical Ratings .................................................................................................................................................................................... App. L - 3
Output Ratings .......................................................................................................................................................................................... App. L - 3
Appendix M SPECIAL BLOCKS AND APPLICATION NOTES
Introduction ........................................................................................................................................................................................................App. K - 1
DIAMETER CALC. ...........................................................................................................................................................................................App. K - 2
TAPER CALC. .....................................................................................................................................................................................................App. K - 4
TORQUE CALC. ..............................................................................................................................................................................................App. K - 5
SETPOINT SUM 2 ..........................................................................................................................................................................................App. K - 6
PID .............................................................................................................................................................................................................................App. K - 8
Application Notes ........................................................................................................................................................................................App. K - 11
590 Terminal Designations ...........................................................................................................................................................App. K - 11
Open-Loop Winder (CPW) ....................................................................................................................................................................App. K - 12
Description ................................................................................................................................................................................................. App. K - 12
Turret Winder Applications .................................................................................................................................................App. K - 13
Installation ..................................................................................................................................................................................................App. K - 15
Block Diagram Parameters ....................................................................................................................................................App. K - 15
Internal Links......................................................................................................................................................................................App. K - 15
Terminal I/O ....................................................................................................................................................................................App. K - 15
Other Parameters .........................................................................................................................................................................App. K - 15
Input Signal Descriptions .................................................................................................................................................................App. K - 15
Diameter Preset .............................................................................................................................................................................. App. K - 15
Line Speed Reference.................................................................................................................................................................App. K - 16
Tension Setpoint ............................................................................................................................................................................App. K - 16
Taper Setpoint ................................................................................................................................................................................App. K - 16
Tension Enable ................................................................................................................................................................................ App. K - 16
Overwind/Underwind .............................................................................................................................................................App. K - 16
Preset Enable .................................................................................................................................................................................... App. K - 16
Current Limit ......................................................................................................................................................................................App. K - 16
Startup Procedure .................................................................................................................................................................................App. K - 17
Speed Mode .....................................................................................................................................................................................App. K - 17
Tension Mode ..................................................................................................................................................................................App. K - 17
Unwind ..................................................................................................................................................................................................App. K - 18
Rewind ..................................................................................................................................................................................................App. K - 18