SEW-Eurodrive MOVIDRIVE MD*60A Series User manual

RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
Jana Dlugosza 2-6 Street
51-162 Wrocław
Poland
[e-mail]
[phone]
www.rgbautomatyka.pl
www.rgbelektronika.pl
DATASHEET
www.rgbautomatyka.pl
www.rgbelektronika.pl
OTHER SYMBOLS:
MDF60A0030-5A3-4-00
SEW EURODRIVE

YOUR
PARTNER IN
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works and test each later sold unit. Our trained employees, equipped with a wide variety of tools and
having several testing stands at their disposal, are a guarantee of the highest quality service.
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MOVIDRIVE®MD_60A Edition
09/2001
Operating Instructions
1053 2617 / EN

SEW-EURODRIVE

MOVIDRIVE
®
MD_60A Operating Instructions
3
1 Important Notes...................................................................................................... 4
2 Safety Notes ........................................................................................................... 6
3 Unit Design ............................................................................................................. 7
3.1 Unit designation, nameplates and scope of supply........................................ 7
3.2 Unit design, size 1.......................................................................................... 8
3.3 Unit design, size 2.......................................................................................... 9
3.4 Unit design, size 3........................................................................................ 10
3.5 Unit design, size 4........................................................................................ 11
3.6 Unit design, size 5........................................................................................ 12
4 Installation ............................................................................................................ 13
4.1 Installation instructions for basic unit ........................................................... 13
4.2 UL compliant installation.............................................................................. 17
4.3 Power shield clamp...................................................................................... 18
4.4 Touch guard................................................................................................. 19
4.5 Wiring diagram, basic unit............................................................................ 20
4.6 Assignment of braking resistors, chokes and filters..................................... 23
4.7 System bus (SBus) connection.................................................................... 26
4.8 RS-485 interface connection........................................................................ 27
4.9 Connection option USS21A (RS-232 and RS-485)...................................... 28
4.10 Combination of options ................................................................................ 29
4.11 Installing and removing option pcbs............................................................. 30
4.12 Connection and terminal description of the DIO11A option......................... 32
4.13 Encoder and resolver connection................................................................. 34
5 Startup................................................................................................................... 43
5.1 General startup instructions......................................................................... 43
5.2 Preliminary work and resources................................................................... 45
5.3 Startup with the DBG11A keypad ................................................................ 46
5.4 Startup with a PC and MOVITOOLS............................................................ 53
5.5 Starting the motor ........................................................................................ 54
5.6 Complete parameter list............................................................................... 57
6 Operation and Service......................................................................................... 66
6.1 Operating displays ....................................................................................... 66
6.2 Fault information .......................................................................................... 70
6.3 Error messages and list of faults.................................................................. 71
6.4 SEW Electronics Service ............................................................................. 77
7 Technical Data...................................................................................................... 78
7.1 General technical data................................................................................. 78
7.2 MOVIDRIVE®MD_60A...-5_3 (400/500 V units)......................................... 79
7.3 MOVIDRIVE®MD_60A...-2_3 (230 V units) ................................................ 84
7.4 MOVIDRIVE®MD_60A electronics data ..................................................... 88
8 Abbreviation Key and Index................................................................................ 89
Abbreviation Key.................................................................................................... 89
Index ..................................................................................................................... 90
Address List
00
I
P
i
f
kVA
Hz
n

4
MOVIDRIVE
®
MD_60A Operating Instructions
1 Important Notes
Safety and
warning
instructions
Always follow the safety and warning instructions contained in this publication!
A requirement of fault-free operation and fulfillment of any rights to claim under
guarantee is that the information in the operating instructions is adhered to.
Consequently, read the operating instructions before you start working with the unit!
The operating instructions contain important information about servicing; as a
result, they should be kept in the vicinity of the unit.
Designated use
MOVIDRIVE®MD_60A drive inverters are units intended for stationary installation in
switch cabinets. All instructions referring to the technical data and the permissible
conditions where the unit is operated must be followed.
Do not start up the unit (take it into operation in the designated fashion) until you have
established that the machine complies with the EMC Directive 89/336/EEC and that the
conformity of the end product has been determined in accordance with the Machinery
Directive 89/392/EEC (with reference to EN 60204).
Electrical hazard
Possible consequences: Severe or fatal injuries.
Hazard
Possible consequences: Severe or fatal injuries.
Hazardous situation
Possible consequences: Slight or minor injuries.
Harmful situation
Possible consequences: Damage to the unit and the
environment.
Tips and useful information.
MOVIDRIVE®MD_60A drive inverters are intended for use in industrial and commercial
systems for the operation of AC asynchronous motors or permanent-field AC
synchronous motors. These motors must be suitable for operation with frequency
inverters. No other loads may be connected to the units.

MOVIDRIVE
®
MD_60A Operating Instructions
5
Application
environment
The following uses are forbidden unless measures are expressly taken to make
them possible:
Safety functions
Waste disposal
Please follow the current instructions: Disposal must be carried out in accordance with
the material structure and the regulations in force, for instance as:
• Electronics scrap (printed-circuit boards)
• Plastic (housing)
• Sheet metal
• Copper
etc.
• Use in explosion-proof areas
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications which are subject to mechanical vibration and
shock loads in excess of the requirements in EN 50178
MOVIDRIVE®MD_60A drive inverters must not perform any safety functions without a
higher-level safety precaution system.
To ensure the safety of people and systems, higher-level safety precaution systems
must be in operation.

6
MOVIDRIVE
®
MD_60A Operating Instructions
2 Safety Notes
Installation and
startup
•Never install damaged products or take them into operation.Please submit a
complaint to the transport company immediately in the event of damage.
•Installation, startup and service work only by trained personnel observing
applicable accident prevention regulations and operating instructions! The
regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160) must also be
complied with.
• Follow the specific instructions during installation and startup of the motor and
the brake!
•The unit meets all requirements for reliable isolation of power and electronics
connections in accordance with EN 50178. All connected circuits must also satisfy
the requirements for reliable isolation so as to guarantee reliable isolation.
• Take suitable measures (e.g. disconnecting the electronics terminal block) to
ensure that the connected motor does not start up automatically whentheinverter
is switched on.
Operation and
servicing
•Disconnect the unit from the supply system prior to removing the protective
cover. Dangerous voltages may still be present for up to 10 minutes after mains
disconnection.
•Dangerous voltages are present at the output terminals and the cables and
motor terminals connected to them when the unit is switched on. This also
applies even when the unit is inhibited and the motor at a standstill.
• Just because the operation LED and other display elements have gone out does
not mean that the unit has been disconnected from the supply system and is de-
energized.
• The inverter output may only be switched when the output stage is inhibited.
• Make sure that preventive measures and protection devices correspond to the
applicable regulations (e.g. EN 60204 or EN 50178).
Required preventive measures: Grounding the unit
Required protection device: Overcurrent protection devices
• The unit has IP 00 enclosure with the protective cover removed. Dangerous
voltages are present on all subassemblies except for the control electronics. The
unit must be closed during operation.
•Safety functions inside the unit or a mechanical blockage may cause the motor
to stop. The removal of the source of the malfunction or a reset can result in an
automatic restart of the drive. If, for safety reasons, this is not permissible for the
driven machine, the unit must be disconnected from the supply system before
correcting the fault. In such cases, it is also forbidden for the "Auto reset" function
(P841) to be activated.

MOVIDRIVE
®
MD_60A Operating Instructions
7
Unit designation, nameplates and scope of supply
3 Unit Design
3.1 Unit designation, nameplates and scope of supply
Sample unit
designation
Sample
nameplate
The overall nameplate is attached to the side of the unit.
Furthermore, a type label is attached to the front of the control unit (above the
TERMINAL option slot).
Scope of delivery • All sizes: Connector housing for signal terminals (X10 – X13), connected.
• In addition, with size 1: Plug housing for the power terminals (X1 – X4), connected.
• In addition, with sizes 1 and 2: Power shield clamp.
• In addition, with sizes 4 and 5: Touch guard for the power terminals.
00880BEN
Fig. 1: Unit designation
MOVIDRIVE MDV 60 A 0055-5A3-4-00
®
0055 = 5.5 kW
5 = 380...500 V / 2 = 200...240 V
AC AC
Input filter
A = implemented/0=notimplemented
= flux control mode without encoder for asynchronous motors
only VFC operating modes (VFC = Voltage Flux Control)
= field-oriented control mode without and with encoder for
asynchronous motors
VFC and CFC operating modes (CFC = Current Flux Control)
= flux control mode with resolver for synchronous motors
SERVO operating modes
= regenerative power supply unit
Version
Quadrants
Type of supply
Recommended motor power
Type series
Type: MDF
Rated supply voltage
Version A
00 = Standard / 0T = Applications
4 = 4Q (with brake chopper)
3 = 3-phase
MDV
MDS
MDR
01318AXX
Fig. 2: Overall nameplate
01322AXX
Fig. 3: Type label

8
MOVIDRIVE
®
MD_60A Operating Instructions
Unit design, size 1
3.2 Unit design, size 1
MD_60A-5A3 (400/500 V units): 0015 – 0040
MD_60A-2A3 (230 V units): 0015 – 0037
1. X1: Mains connection L1 (1) / L2 (2) / L3 (3), separable
2. X4: DC link connection -Uz/ +Uzand PE connection, separable
3. X2: Motor connection U (4) / V (5) / W (6), separable
4. Connection for power shield clamp (not visible)
5. X3: Braking resistor connection R+ (8) / R- (9) and PE connection, separable
6. TERMINAL: Option slot for DBG11A keypad or USS21A serial interface
7. Control pcb on CONTROL option slot
8. X11: Electronics terminal strip (setpoint input AI1 and 10 V reference voltage)
9. Switch S11 (signal type AI1) and switch S12 (system bus terminating resistor)
10.X12: Electronics terminal strip system bus (SBus)
11.7-segment display
12.X10: Electronics terminal strip binary outputs and TF/TH input
13.X13: Electronics terminal strip binary inputs and RS-485 interface
14.Only MDV/MDS, X14: Incremental encoder simulation or external encoder input (9-
pin sub D plug)
15.Only MDV/MDS, X15: Motor encoder input (9-pin sub D socket)
16.OPTION1 and OPTION2: Option slots 1 and 2
17.Connection for electronics shield clamps
01245BXX
Fig. 4: Unit design, MOVIDRIVE
®
size 1
345
8
9
10
11
13
12
14
15
16
17
12
6
7