Lenze 8200 motec User manual

Distributed drive solutions 8200 motec/starttec
8200 motec 0.25 ... 7.5 kW
starttec 0.25 ... 4.0 kW
Lenze Global Drive – Distributed drive solutions
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No matter which drive solution you
imagine, we make your dreams come
true.
True to our slogan (one stop shopping)
we offer you a complete program of
electronic and mechanical drive systems
which is distinguished by reliability and
efficiency.
The scope of our program includes
frequency inverters, speed controllers, servo
controllers, variable-speed drives, gearboxes
and motors, as well as clutches and brakes.
Many well-known companies use Lenze products
in various applications.
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8200 motec/starttec Distributed drive solutions
Basic device and accessories
Automation components
A selection guide to help
you quickly find the right
solution for your drive task
can be found in “Product
information – Quick selection
guide”on page 1-11
œ
Line protection fuses
or
Automatic circuit-breakers
>> Page 4-4 et seqq.
Mains chokes
>> Page 4-7 et seqq.
Mains loops
>> Page 4-19 et seqq.
GDC para-
meterisation
software
>> Page 3-10
et seqq.
Brake resistors, high
enclosure protection
>> Page 4-8 et seqq.
Motor
Drive PLC
>> Page 3-30
et seqq.
Extension
boards for
Drive PLC
>> Page
3-37
et seqq.
I/O system
>> Page
3-39
et seqq.
Operator/display
units
>> Page
3-38 et seqq.
Communication modules
keypad or RS232
>> Page 3-6 et seqq.
Switch/potentiometer unit
>> Page 4-23 et seqq.
Mains
frequency inverters
8200 motec
standard model
0.25 ... 7.5 kW
>> Page 2-2 et seqq.
Brake rectifiers
>> Page 4-12 et seqq.
motor starters
starttec
standard model
0.25 ... 4.0 kW
>> Page 2-20 et seqq.
IP65 enclosure
Function modules,
e.g. Standard I/O
>> Page 3-12 et seqq.
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Fitfor any drive task, even in distributed
applications. Whether you need to
solve simple drive tasks or place high
demands on your drive's functionality,
the 8200 motec range of robust frequency
inverters and the starttec motor starter
with tailor-made accessories will always
provide you with drive components
tailored exactly to meet the requirements
of your applications. The option to
purchase these components ready for
connection and pre-assembled on a Lenze
geared motor or a Lenze three-phase
AC motor reduces the time and money
you will have to spend on project
planning and assembly.
We can provide a complete and univer-
sally applicable system able to meet all
your operational, diagnostics and
communication needs in a user-friendly
way. Developed specifically for use in
day-to-day operations, our range of
products for distributed drive solutions
is part of our field-proven system
comprising expert advice, training,
support, service and much more –
features that really pay off.
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Lenze Introduction
Lenze is the competent partner for your
application. Lenze is not only a supplier for
single components but also offers solutions
for complete drive systems including
planning, execution and commissioning.
Furthermore, a worldwide service and
distribution network allows a qualified
customer advisory service on the job and a
fast and extensive after sales service.
Our quality assurance system for design,
production, sales and service is certified
according to DIN ISO 9001 : 2000.
Our customers set the standards for
measuring the quality of our products.
Our task is to meet your requirements,
since customer orientation is a Lenze
principle demanding the best quality.
See for yourself.
A worldwide service –
Our team of experts provides reliable and
professional assisteance.
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Contents 8200 motec
starttec
6
5
4
3
2
1
Product information 1-1
Selection guide 1-10
Standard controllers 2-1
8200 motec 2-2
starttec 2-20
Automation 3-1
Accessories 4-1
Application examples 5-1
Services 6-1
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Lenze 1-1
8200 motec/starttec en 12/03
1
Product information 8200 motec
starttec
List of abbreviations 1-2
Type key 1-3
Ordering data 1-4
Using the catalog 1-5
Distributed drive
solutions with 8200 motec
and starttec – Robust by
design 1-6
Selection guide 1-10
8200 motec – Quick selection guide 1-11
starttec – Quick selection guide 1-11
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Lenze
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1
Product information
List of abbreviations
Abbreviations used in this catalog
Umains [V] Mains voltage
UDC [V] DC supply voltage
UM[V] Output voltage
Imains [A] Mains current
Ir[A] Rated output current
Imax [A] Maximum output current
IPE [mA] Discharge current
Pr[kW] Rated motor power
PV[W] Inverter power loss
PDC [kW] Power in addition to that which
can be drawn from the DC bus in
power-adaptive operation
Sr[kVA] Apparent output power of inverter
Mr[Nm] Rated torque
fmax [Hz] Maximum frequency
L[mH] Inductance
R[Ω] Resistance
AC Alternating current/voltage
DC Direct current/voltage
DIN Deutsches Institut für Normung
EMC Electromagnetic compatibility
EN European standard
IEC International Electrotechnical
Commission
IP International Protection Code
NEMA National Electrical Manufacturers
Association
VDE Verband deutscher Elektrotechniker
CE Communauté Européene
UL Underwriters Laboratories
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Product information
Type key
E82MVxxx–xB001
8200 motec type key
EElectronic product
8200 frequency inverter
Design
High IP rating, suitable for mounting
on the wall or directly on the motor
Version
Vector-controlled inverter
Power rating
e.g. 750 W
e.g. 7,500 W
Mains voltage
230 V
400/500 V
Controller generation
Coated version
Electronic product
Design
High IP rating, suitable for mounting
on the wall or directly on the motor
Version
Motor starter
Power rating
4,000 W
Communication
Integrated AS-i
No built-in BUS
Brake assignment
Brake voltage 205 V
Brake voltage 180 V
Controller generation
Version/Type
Standalone drive
2-motor mode/Standalone drive
with change of direction of rotation
V
7
7
2
4
8 2
5
5
1
2
B
M
001
E71MMxxx–xA0x0
starttec type key
E
M
4
F
–
7 1
02
A
M
2
4
0
0
1
2
0
0
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We want to be sure that you receive the correct products
in good time. In order to help us to do this, please make
sure you provide the following information:
•Your address and ordering data
•Our order numbers/designations for each catalog
product
•Your delivery data, i.e. delivery date and delivery address
How to order
You will find the order numbers/designations you require in
this chapter (Quick selection guide) or on the relevant page
in the product description.
•Make a photocopy of the fax order form which you will
find on the last page of this catalog.
•Enter the order numbers/designations in the appropriate
columns.
•Enter your customer details.
•Send the fax order form to your Lenze sales office.
You don't know where your Lenze sales office is?
No problem!
You will find all the information you need on the Internet at
www.Lenze.com.
We would be delighted to assist you.
Lenze
1-4 8200 motec/starttec en 12/03
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Product information
8200 motec ordering data
Delivery
•All products are individually packed and checked prior
to delivery.
•Orders are subject to the general terms of sale and
delivery of Lenze Drive Systems GmbH:
–Terms of delivery: Ex works according to the delivery
method specified, excluding packaging.
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Lenze 1-5
8200 motec/starttec en 12/03
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Product information
Using the catalog
This catalog introduces you to Lenze's extensive range of
8200 motec frequency inverters and starttec motor starters
for solving distributed drive tasks.
In addition to the standard controllers, numerous
application-specific accessories are also available to
meet your exact individual distributed drive system
requirements.
Lenze can also provide components for automating your
system, such as the distributed Drive PLC control unit with
expansion options, programmable displays for process
visualisation and much more - true system-based
solutions.
To help you to select the right components for your drive
system, we have put together
– a sequence diagram for project planning
– a basic configuration of inverters/motor starters to speed
up the selection process
You will find these in the selection guide on the following
pages.
This controller configuration can be used to solve most
common applications. If you require a different
configuration, simply refer to the appropriate chapter,
select the product you require and enter the type
designation in the fax order form.
The general table of contents will help you to find specific
items.
Have fun making your selections!
The next section, "Distributed drive solutions with
8200 motec and starttec - Robust by design" contains
information about the essential features and extensive
options for solving distributed drive tasks.
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Product information
Distributed drive solutions with 8200 motec/starttec – Robust by design
Current drive technology requirements in machine and
system production can be attributed to the following key
issues:
• Simple drive concepts minimise project planning
• Reduction in assembly times due to ease of handling,
installation and assembly
• High system availability due to a reduction in
maintenance requirements and an increase in the speed
at which components can be replaced
• Reusability due to complete systems based on modular
designs
• Adaptability due to the flexible use of drive components
Distributed drive solutions are ideal for these requirements.
Lenze can provide you with the
necessary components for consistent implementation.
The features and functions required to implement
distributed drive solutions efficiently will be described in
more detail later in this document.
Power range
8200 motec frequency inverters for single and
three-phase mains connection
Power ratings 230 V, 0.25 - 0.37 kW
400/500 V, 0.55 - 7.5 kW
starttec motor starter for three-phase mains connection
Power rating 100-500 V, 0.25 - 4.0 kW
How this helps you:
– Consistent and universal implementation of distributed
drive solutions throughout a wide power range
– Suitability for use all over the world due to an input
voltage range of up to 500 V (+10% )
and certification to international standards
Universal
The 8200 motec provides the same range of functions as
the 8200 vector frequency inverter (IP20 protection).
Many features, such as parameter settings, operation,
diagnostics and fieldbus interface are the same, even on
the starttec motor starter.
How this helps you:
– Any combination of central and distributed drive
components are available for each system concept
– Reduction in the time and money spent on project
planning and training
Adaptable
The modular structure enables the 8200 motec and starttec
to be optimised for your application..
Whether you simply wish to start up motors or change
speeds, run a "standalone" inverter with setpoint selection
via potentiometer or as a networked inverter with speed
feedback in master/slave mode, the range of functions can
be adapted to the application on the basis of the features
required.
How this helps you:
– Cost-effective drive solutions due to ideally
matched components
Flexible
Both the 8200 motec and the starttec support most
common fieldbus systems.
How this helps you:
- The ideal BUS system (CAN, PROFIBUS-DP, INTERBUS,
AS-Interface) for every requirement and every application
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Lenze 1-7
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Product information
Distributed drive solutions with 8200 motec/starttec – Robust by design
Open-loop/closed-
loop control with
digital and
analog inputs and
outputs
PLC or host
1. Power supply
Networking via fieldbus,
parameter settings and
diagnostics also locally
via local controls and PC
PLC or host
2. BUS
PLC or host BUS
Distributed
standalone drives
Networking via fieldbus
and open-loop/closed-
loop control with digital
and analog inputs and
outputs
2.1
Distributed
drive systems
2.2
Power supply
Power supply
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Lenze
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Product information
Distributed drive solutions with 8200 motec/starttec – Robust by design
Installation and assembly
The robust design and high degree of protection (up to
IP65) of the drive components means that they can be
installed directly on the process in harsh environments
without the need for additional protection.
The loop-trough option enables a power/energy bus to be
set up in addition to the fieldbus.
Lenze can also supply the distributed 8200 motec and
starttec drive components as compact drives.
The inverters/motor starters are pre-assembled ready for
connection to Lenze geared motors or Lenze three-phase
AC motors (see the G-motion motec and G-motion const
catalogs).
How this helps you:
– Installation is quicker and easier
– Shielded motor cable minimised
You can mount the components in any mounting position
directly on a Lenze geared motor/three-phase AC motor
or alternatively on the wall, depending on the available
assembly options.
How this helps you:
- Optimum access for operation and diagnostics at all
times
Cable lengths
Conventional solution with
control cabinet components
Distributed solution with
starttec motor starter
Sensors Motor cable, mains supply
Motor connection
Sensors Mains supply
Sensors
Contactors
Motor starter
Comparison of installation effort
using the example of a materials handling application
Solved with conventional and central drive
components/with the distributed starttec motor starter.
Contactors
Circuit breaker
Conventional
With starttec
motor starter
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Lenze 1-9
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Product information
Distributed drive solutions with 8200 motec/starttec – Robust by design
The Global Drive Control (GDC) parameter setting software
features a transparent menu structure and assisted
commissioning.
How this helps you:
– Quick and uncomplicated parameter settings and
diagnostics
Operation and maintenance
All cables (mains and control cables) are housed in the
carrier housing (terminal cradle) of the 8200 motec. Should
maintenance be required, loosen the 4 screws to remove
the inverter and then reconnect it to the carrier housing
once the operation has been completed.
Status LEDs are provided for local diagnostics.
Alternatively, all the necessary information can be
accessed easily via a keypad or PC interface.
How this helps you:
– Reduction in machine downtimes as components can be
replaced quickly and problems can be diagnosed locally
The Keypad or Keypad XT (8200 motec) is used to display
the operating parameters. 8 keys and a text display provide
quick and easy access to the inverter parameters via the
transparent menu structure. The Keypad XT is also used
for the purposes of status display and error diagnostics.
In addition, its built-in memory can be used to transfer
parameters to other drive components.
How this helps you:
– Easy to operate
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Lenze
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Product information
Selection guide – Distributed drive solutions
• Is Start/Stop sufficient or does the speed have to be
controlled?
• What are the power and voltage requirements?
• How are the drive parameters to be set?
To help you set the parameters on your distributed drive
system, we have put together a sequence diagram to
assist you in making your selections. Simply answer a few
questions to locate the ideal Lenze components for your
requirements.
3ph 100...500 V
0.25...4.0 kW
>> page 2-20 ff.
See catalog
G-motion const
See catalog
G-motion motec
– Standalone drive or 2-motor mode/
change of direction of rotation
– Brake voltage 180/205 V
– Integrated AS-i?
>> page 2-20 ff.
Integrated I/O
Is speed control
required?
1ph 230 V 0.25...0.37 kW
3ph 400/500 V 0.55...7.5 kW
>> page 2-2 ff.
Select wiring terminals
>> page 4-18 ff.
Circuit breaker
Mains choke
automatic circuit
breaker
>> page 4-6 ff
Select
brake resistor
>> page 4-8 ff.
Brake control
>> page 4-12 ff.
Mains voltage/Power
range
Mounted as a compact drive on
Lenze motor/geared motor?
Operation/Open-loop control
Open-loop control
Parameter settings
Mains connection
Looping-through connection
Functions
Components for mains
connection
Braking
Braking with
short ramps and high moment
of inertia?
Integrated brake control
>> page 4-15 ff.
Control of a second spring-
operated brake
Possible without additional
accessories
Circuit breaker
Automatic circuit
breakers
>> page 4-6 ff
Control of a spring-operated brake
Brake switch
>> page 4-16 ff.
starttec
No
motec
Yes
Diagnosis terminal
with Keypad
>> page 3-6 ff.
I/O Keypad/RS232 fieldbus
xxx
-xx
I/O Keypad/RS232 fieldbus
xxx
-xx
I/O function module
(for motec)
>> page 3-12 ff.
Fieldbus function module
>> page 3-18 ff.
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Lenze 1-11
8200 motec/starttec en 12/03
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Product information
Selection guide – Distributed drive solutions
Quick selection guide
The controller configuration which features in the quick
selection guide is suitable for most common applications.
Information about other configurations can be found in the
corresponding chapters.
8200 motec
Operation at rated power (normal operation)
In normal operation, the inverter is set for the rated power
of the motor.
Note: During operation at increased rated power, a larger
motor may be used under certain circumstances at the
same inverter power as in normal operation, e.g. in pump
and fan applications. Please use the quick selection guide
on page 1-14 to make your selections for "Operation at
increased rated power".
Supply voltage
230 V, 1-phase, 0.25 to 0.37 kW page 1-12 ff.
400 V / 500 V, 3-phase, 0.55 to 7.5 kW page 1-13 ff.
Operation at increased rated power
During operation at increased rated power, a larger motor
may be used under certain circumstances at the same
inverter power as in normal operation. The inverter may be
operated at increased rated power under the following
conditions:
– At the specified mains voltage ranges
– 2 kHz or 4 kHz switching frequency only
– Only with approved mains chokes, fuses and cable
cross-sections
During operation at rated power (normal operation), the
inverter is set for the rated power of the motor.
Please use the quick selection guide on page 1-12 to make
your selections for "Normal operation".
Supply voltage
230 V, 1-phase, 0.37 to 0.55 kW page 1-14 ff.
400 V, 3-phase, 0.75 to 7.5 kW page 1-15 ff.
starttec
Standalone drive page 1-16 ff.
100 V to 500 V, 3-phase; 0.25 to 4.0 kW
2-motor mode/Standalone drive with change of direction page 1-16 ff.
of rotation 100 V to 500 V, 3-phase; 0.25 to 4.0 kW
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Lenze
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Product information
8200 motec – Quick selection guide
1) Other I/O function modules and modules for fieldbus networking
in chapter 3
2) Other components for operation and diagnostics in chapter 3
230 V, 1-phase, normal operation
Motor power [kW] 0.25 0.37 Technical
information
Required Frequency inverter E82MV251_2B E82MV371_2B Chapter 2
(Standard controller)
Open-loop control via digital/analog
inputs/outputs E82ZAFSC001 Chapter 3
(Standard I/O function module) 1)
Optional Operation and diagnostics E82ZBBXC Chapter 3
(Keypad XT control module) 2)
Looping-through connection E82ZWKN2 Chapter 4
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