Eurotherm 582 User manual

Printed in England HA385113 Issue 7
EUROTHERM
DRIVES
582/583/5831
Product Manual
Copyright Eurotherm Drives Limited 2002
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not
employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or correct
omissions. Eurotherm Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.

WARRANTY
Eurotherm Drives warrants the goods against defects in design, materials and workmanship for the period of 12
months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C.
Eurotherm Drives reserves the right to change the content and product specification without notice.
COPYRIGHT in this document is reserved to Eurotherm Drives Ltd.
INTENDED USERS
This manual is to be made available to all persons who are required to configure, install or service the equipment described
herein or any other associated operation.
WARNING
This equipment contains hazardous voltages and hazardous rotating mechanical components.
Loss of life, severe personal injury or property damage can result if instructions contained in
this manual are not followed.
Only qualified personnel should work on this equipment, and only after becoming familiar
with all safety instructions regarding installation, operation and maintenance procedures
contained in this manual. The successful and safe operation of this equipment is dependent on
proper handling, installation, operation and maintenance of the equipment.

582/583/5831 Cont.1
582/583/5831
Contents
Chapter 1 General Description 1-1
Chapter 2 Technical Details 2-1
ELECTRICAL SPECIFICATIONS ..................................................................2-1
ENVIRONMENTAL....................................................................................2-2
MECHANICAL..........................................................................................2-2
Chapter 3 Outline Drawings 3-1
Chapter 4 Product Code 4-1
Chapter 5 Terminal Descriptions 5-1
TERMINAL DESCRIPTIONS 582/583 .........................................................5-1
TERMINAL DESCRIPTIONS 5831...............................................................5-2
POWER TERMINALS..................................................................................5-3
CUSTOMER ADJUSTMENTS......................................................................5-4
OPTION SWITCHES..................................................................................5-5
Chapter 6 Diagnostics 6-1
582/583 BLOCK DIAGRAM HH057838
5831 BLOCK DIAGRAM HH385004
582 BASIC CONNECTION WITH BRAKE UNIT HJ057820
583 BASIC CONNECTION WITH BRAKE UNIT HJ058055
5831 BASIC CONNECTION HJ385002
MOMENTARY START/STOP HJ385167
Chapter 7 Installation Information 7-1
MOTOR ...................................................................................................7-1
WIRING....................................................................................................7-1
SPECIAL CONSIDERATIONS FOR UL COMPLIANCE..................................7-2
Chapter 8 Basic Setting Up Procedure 8-1
CAUTION ................................................................................................8-1
PREPARATION ..........................................................................................8-1
POWER ON..............................................................................................8-2
APPLICATIONS NOTES AND HINTS..........................................................8-3
Chapter 9 Trouble Shooting 9-1
Chapter 10 User Instructions 10-1
CURRENT LOOP AND ZERO SPEED OPTION CARD................................10-1
Chapter 11 EMC and the ‘CE’ Mark 11-1

Chapter 1 General Description
1 - 1 582/583/5831
Chapter 1 General Description
The Eurotherm Drives Inverters described in this manual are suitable for the speed control of
standard 3-phase induction motors.
The Inverters use advanced microprocessor based technology to generate a variable frequency
variable voltage output, the control algorithm combining unique space Vector Pulse Width
Modulation control strategy with quiet pattern operation. The Inverters' control terminals are
galvanically isolated from power circuits to allow easy system interconnection. The controller is
protected against both phase to phase and phase to earth short circuits, overloads, and excessive
voltages via an intelligent monitoring strategy, thus avoiding nuisance tripping and giving trouble
free operation.
The Inverters require either a single phase 2 wire supply of 220/240 Volts, 50/60Hz or a 3-phase
3 wire supply, at 220/240V, 50/60Hz.
The 582 is available in two versions:
i)0.37/0.55kW single phase supply only
ii) 0.55/0.75kW single or 3-phase supply possible
The 583 is available in two versions:
i)1.1/1.5kW single or 3-phase supply
ii) 1.5/2.2kW single or 3-phase supply
The 5831 is available in two versions:
i)0.37/0.55/0.75kW single or 3-phase supply
ii) 1.1/1.5kW single or 3-phase supply
All versions feature power derating by simple switch selection. Note that all controllers are
shipped with the switches set to the lower rating.
The Inverters' output frequency ranges from 0 - 100/120Hz with varying voltage/frequency
characteristics suitable for either constant torque applications or efficient operation of fans and
centrifugal pumps.
The 582/583 Inverters are available in either IP00 or IP20 enclosures. The IP20 version can be
supplied with the basic operator controls of speed demand, direction and start/stop, requiring
only the power connections to be made to give a working system.
The 5831 is the IP54 version of the Inverter family. It can be supplied as a simple enclosed
version or with basic operator controls.
An option card is also available which can be fitted in the inverter to allow use of a current
reference instead of the standard voltage reference.
The inverters are fully compliant with the requirements of the EMC directive. As standard they
meet the industrial immunity requirements of the draft generic standard prEN50082-2 (1992),
and with the addition of filters, and correct installation meet the ‘residential, commercial and
light industrial’ emission requirements of the generic standard EN50081-1 (1992).
WARNING
Dangerous voltages remain present in the drive for a few minutes after power is removed, as
indicated by the link charge LED. Allow 5 minutes after the power is removed for the link
capacitors to discharge before working on the drive or ancillary equipment.
***** DO NOT CONNECT TO 415V SUPPLY. USE ONLY 220/240V *****

Chapter 2 Technical Details
582/583/5831 2 - 1
Chapter 2 Technical Details
ELECTRICAL SPECIFICATIONS
5831
58315831
5831 N/A
N/AN/A
N/A
PARAMETER
PARAMETERPARAMETER
PARAMETER 582
582582
582 583
583583
583 UNITS
UNITSUNITS
UNITS
0.37kW
0.37kW0.37kW
0.37kW 0.55kW
0.55kW0.55kW
0.55kW 0.75kW
0.75kW0.75kW
0.75kW 1.1kW
1.1kW1.1kW
1.1kW 1.5kW
1.5kW1.5kW
1.5kW 2.2kW
2.2kW2.2kW
2.2kW
INPUT
INPUTINPUT
INPUT
RATINGS
RATINGSRATINGS
RATINGS
Supply Voltage
1 or 3-phase
220/240
± 10%
220/240
± 10%
220/240
± 10%
220/240
± 10%
220/240
± 10%
220/240
± 10%
Volts AC
Max Supply Current
1 ph
3 ph
46
3.5
8
5
10
6
15
9
20
12
Amps AC
(RMS)
Fuse Assembly 1ph LA058085
U014 LA058085 U014 LA058085 U014 LA058085 U024 LA058085 U024 LA058085 U024
Fuse Assembly 3ph LA058085
U014 LA058085 U014 LA058085 U014 LA058085 U024 1 per phase
Fuse Replacement
1ph
CH430014
10A
CH430014
10A
CH430014
10A
CH430024
20A
CH430024
20A
CH430024
20A
Fuse Replacement
3ph
CH430014
10A
CH430014
10A
CH430014
10A
CH430024
20A
1 per
phase
Supply Frequency 50/60 50/60 50/60 50/60 50/60 50/60 Hz
Power Factor (lag) 0.9 0.9 0.9 0.9 0.9 0.9
OUTPUT
OUTPUTOUTPUT
OUTPUT
RATINGS
RATINGSRATINGS
RATINGS
Output Ratings 220/240 220/240 220/240 220/240 220/240 220/240 Volts AC
Max Output Current 2.2 3.0 4.0 5.5 7.0 10.0 Amps AC
Output Frequency 0-100/120 0-100/120 0-100/120 0-100/120 0-100/120 0-100/120 Hz
Heat Dissipation 25 40 50 65 100 130 Watts
Output Power 0.37 0.55 0.75 1.1 1.5 2.2 kW
Overload 150
30s
150
30s
150
30s
150
30s
150
30s
150
30s
%

Chapter 2 Technical Details
2 - 2 582/583/5831
ENVIRONMENTAL
HUMIDITY : 85% R.H. at 40°C (non condensing).
ALTITUDE : Above 1000m Derate 1%/100m.
ATMOSPHERE : Non- flammable, non-corrosive and dust free.
OPERATING
TEMPERATURE : 0 to 40°C (Derate 1.5%/Degree above 40°C up to 55°C).
582/583 ENCLOSURE : Chassis Mounted either IP00 or IP20.
5831 ENCLOSURE : Panel Mounted IP54.
MECHANICAL Width(mm) Height(mm) Depth(mm) Weight(kg)
582 IP00 : 163 237 84 1.0(1.2)
582 IP20 : 170 247 97 1.9(2.1)
582 IP20 with Gland Plate : 170 280 97 2.1(2.3)
582 IP20 with Op Station : 170 247 117 1.9(2.1)
582 IP20 with GP and OS : 170 280 117 2.1(2.3)
583 IP00 : 272 250 156 4.6
583 IP20 : 272 250 165 5.2
583 IP20 with Op Station : 272 250 185 5.3
5831 IP54 : 188 255 150 5.5
Weights in brackets refer to 0.75kW version
MOUNTING ORIENTATION : Vertical
AIR FLOW CLEARANCE : 70mm
POWER TERMINATIONS : Screw Connectors for 2.5mm wire 5822or 4mm2583/5831.
582 COVER REMOVAL: : Press small blunt instrument (e.g. screwdriver) into slot in side of
cover and pull gently - see HG057848 for slot location.
583 COVER REMOVAL : Apply sensible pressure to left-hand side of cover until it comes
free from lip of side plate. See drawing HG058065F.
5831 COVER REMOVAL : Four screws are provided at the corners of the cover when
removed the cover can be lifted to allow access to the earth
connection.
TERMINAL PLATE
REMOVAL 582/583 : Rotate either the single screw in the centre of the 583 plate, or the two side screws on the 582 to remove and gain access to the
terminals and user adjustments.
GLAND PLATE ACCESS
HOLES 582 ONLY : On the 582 a gland plate (LA057730) can be fixed to the mounting plate to accept 3 x 0.5” NPT conduit connectors, or,
using adaptor ring BH058121 in each position, 3 x M20 conduit
connectors. If a gland plate is used the old terminal plate should
be discarded and the new one provided in the kit used.
GLAND PLATE ACCESS
5831 : On the 5831 a gland plate is provided as a force fit into base.

Chapter 4 Product Code
4 - 1 582/583/5831
Chapter 4 Product Code
582 583 5831
Block 1 3 Digits identifying basic
product (582) 3 Digits identifying basic product (583) 4 Digits identifying basic product (5831)
Block 2 4 Digits identifying the
output power. 4 Digits identifying the output power. 4 Digits identifying the output power.
0375 - 0.375kW
0550 - 0.55kW
0750 - 0.75kW
1100 - 1.1kW
1500 - 1.5kW
2200 - 2.2kW
0375 - 0.375kW
0550 - 0.55kW
0750 - 0.75kW
1100 - 1.1kW
1500 - 1.5kW
Block 3 Single digit specifying single
or 3-phase input. Single digit specifying single or 3-phase input. Single digit identifying Op- station.
1 - single phase
3 - three phase
1 - single phase
3 - three phase
1- No Op-station
2 - Including Op-station
Block 4 Single digit specifying type
of enclosure. Single digit specifying type of enclosure. 2 Digits to indicate option card requirements.
0 - IP00
1 - IP20
2 - IP20 with Op-station
0 - IP00
1 - IP20
2 - IP20 with Op-station
00 - No option card fitted
01 - Current Loop Option
(4 -20mA)
Block 5 2 Digits to indicate option
card requirements. 2 Digits to indicate option care requirements. 2 Digits identifying special options.
00 - No option card fitted
01 - Current Loop Option
(4 - 20mA)
00 - No option card fitted
01 - Current Loop Option
(4 - 20mA)
00 - No special options
01 - 99 Documented special
options
Block 6 2 Digits identifying special
options 2 Digits identifying special options.
00 - No special options
01 - 99 Documented
special options
00 - No special options
01 - 99 Documented
special options

Chapter 5 Terminal Descriptions
582/583/5831 5 - 1
Chapter 5 Terminal Descriptions
TERMINAL DESCRIPTIONS 582/583
1. Drive Healthy
(582 only)
: Open collector transistor output which is pulled low to indicate drive
healthy. 250mA maximum at 24V. Connect external 0V to drive 0V
(terminal 11).
This terminal is not used on the 583. See drive healthy relay terminals
overleaf.
2. Run : Digital input to enable drive: Switch to +24V to enable. Connection via
momentary contact may be employed; see diagram number HJ385167D.
3. Stop : Digital input to stop drive: Momentary open circuit to stop. Leave open
circuit if single Run switch (on/off) is employed.
4. Direction : Digital input to control phase rotation: Connect to +24V to reverse
direction of motor shaft.
NOTE Digital inputs sink approximately 5mA at 24V.
5. +10V Ref : Precision 10V reference for external potentiometer supply. Maximum
loading: 10mA. Short circuit protected.
6. Speed Setpoint : Analogue input to control frequency of 3-phase output.
0 - 10V represents 0 - 100% motor speed.
Nominally 10K potentiometer input.
7. 0V Ref : Zero Volts for analogue references.
8. Ramp Output : Analogue output representing the output frequency of the drive. 0 - 10V
represents 0 - 100/120Hz, depending on position of SW1. Maximum
loading: 10mA.
9. Trim : Analogue input which may be used as a local trim of the speed to allow
drives to be cascaded from a master reference.
0 - 10V represents 0 - 100% speed increase.
10. +24V Supply : Unregulated 24V supply for RUN, STOP, DIRECTION switches. Only
20mA available, thus this output is not intended to be used to drive
healthy relay.
11. Gnd : Zero volt reference for digital inputs, (RUN, STOP, DIRECTION) and
healthy output.
12.
13.
14.
15.
16.
User Option
Connections : These pins are specified by the option cards and may be used for a 4 - 20mA input. serial comms or other specialised functions.
17.
18. (583 only) : Used to control a 5801 brake unit. See connection diagram HJ058055.
Hesto
Conn. (582 only) : Used to control a 5801 brake unit.
See connection diagram HJ057820.

Chapter 5 Terminal Descriptions
5 - 2 582/583/5831
All terminals are suitable for 2.5mm2wire (12 AWG) recommended tightening torque 0.5Nm (4.5 lb-in).
TERMINAL DESCRIPTIONS 5831
1. Run : Digital input to enable drive: Switch to +24V to enable. See diagram
number HJ385002D.
2. Stop : Digital input to stop drive: Momentary open circuit to stop. Leave open
circuit if single Run switch (on/off) is employed.
3. Direction : Digital input to control phase rotation: Connect to +24V to reverse
direction of motor shaft.
NOTE Digital inputs sink approximately 5mA at 24V.
4. +10V Ref : Precision 10V reference for external potentiometer supply. Maximum
loading: 10mA. Short circuit protected.
5. Speed Setpoint : Analogue input to control frequency of 3-phase output.
0 - 10V represents 0 - 100% motor speed.
Nominally 10K potentiometer input.
6. 0V Ref : Zero Volts for analogue references.
7. Ramp Output : Analogue output representing the output frequency of the drive. 0 - 10V
represents 0 - 100/120Hz, depending on position of SW1. Maximum
loading: 10mA.
8. Trim : Analogue input which may be used as a local trim of the speed to allow
drives to be cascaded from a master reference.
0 - 10V represents 0 - 100% speed increase.
9. +24V Supply : Unregulated 24V supply for RUN, STOP, DIRECTION switches. Only
20mA available, thus this output is not intended to be used to drive
healthy relay.
10. Gnd : Zero volt reference for digital inputs, (RUN, STOP, DIRECTION) and
healthy output.
11.
12.
13.
14.
15.
User Option
Connections : These pins are specified by the option cards and may be used for a 4 - 20mA input. serial comms or other specialised functions.
16.
17. :Used to control a 5801 brake unit. See connection diagram HJ385002.
All terminals are suitable for 2.5mm2wire (12 AWG) recommended tightening torque 0.5Nm (4.5 lb-in).

Chapter 5 Terminal Descriptions
582/583/5831 5 - 3
POWER TERMINALS
582
582582
582
Input Terminals : L1 (L)
L2 (N)
L3
220/240V AC ± 10%
Single phase L and N
3-phase L1, L2, L3
Brake Connections : DC +
DC - DC Link Positive DC Link Negative
Motor Connections : M1 (U)
M2 (V)
M3 (W)
3-Phase
0 to 220/240V AC
0 to 100/120HZ
NOTE: The 582 has no chassis ground except when a gland plate is fitted. Power terminal blocks
are suitable for 2.5mm2wire (12 AWG) recommended tightening torque 0.5Nm (4.5 lb-in).
583
583583
583 1
11
1
Input Terminals : L1 (L)
L2 (N)
L3
220/240V AC ± 10%
Single phase L and N
3-phase L1, L2, L3
Brake Connections : DC +
DC - DC Link Positive DC Link Negative
Health Relay
Health Relay HEALTH2Contact rating 3A 250V AC/30V DC
Motor Connections : M1 (U)
M2 (V)
M3 (W)
3-phase
0 to 220/240V AC
0 to 100/120Hz
NOTE: The 583 can be grounded at the heatsink. Power Terminal Blocks are suitable for 4mm2wire
(10 AWG) recommended tightening torque 0.5Nm (4.5 lb-in).
5831
58315831
58311
11
1
Input Terminals : L1 (L)
L2 (N)
L3
220/240V AC ± 10%
Single phase L and N
3-phase L1, L2, L3
Motor Connections : M1 (U)
M2 (V)
M3 (W)
3-phase
0 to 220/240V AC
0 to 100/120Hz
Health Relay
Health Relay HEALTH2Contact rating 3A 250V AC/30V DC
Brake Connections
(Faston Connectors) :DC+ DC - DC Link Positive DC Link Negative
NOTE: The 5831 can be grounded at the base plate. Power terminal blocks are suitable for 4mm2
wire (10 AWG) recommended tightening torque 0.5Nm (4.5 lb-in).
NOTES: 1. The ground terminal is indicated by the IEC grounding symbol thus:-
2. Contacts closed when drive is healthy.

Chapter 5 Terminal Descriptions
5 - 4 582/583/5831
CUSTOMER ADJUSTMENTS
P1 Low Speed/Frequency Voltage
Boost VB
: Rotate clockwise to increase the voltage/frequency ratio at
low speed; this gives the motor more low speed torque.
Excessive adjustment may cause the current limit to be
reached and the motor may not turn.
P2 Current Limit
I ∆
∆∆
∆
: Rotate clockwise to increase the maximum current available
from the drive. If current demand exceeds current limit, the
speed/frequency will be reduced to keep the current within
this maximum.
Adjustment 50% to 150% of rated current.
Note: Motor may not turn if turned fully anti-clockwise.
P3 Maximum Speed
N ∆
∆∆
∆
: Rotate clockwise to increase maximum speed/frequency at
which drive will run with 100% speed demand.
Adjustment is from 0 - 100/120Hz.
In the event of conflict between Minimum and Maximum
settings, Maximum will always override.
P4 Minimum Speed
N ∇
∇∇
∇
: Rotate clockwise to increase minimum speed/frequency at
which drive will run with zero speed demand.
Adjustment is from 0 - 100/120Hz.
P5 Ramp Up Time : Rotate clockwise to increase the time taken to ramp up to
speed/frequency.
Output adjustment range is either 0.1 - 4 seconds or 2.5 -
100 seconds depending upon position of switch 4.
P6 Ramp Down Time : Rotate clockwise to increase the time taken to ramp down to
speed/frequency.
Output adjustment range is either 0.1 - 4 seconds or 2.5 -
100 seconds depending upon position of switch 5.
WARNING
THE SIX TRANSISTOR HEATSINKS OF THE 582 ARE LIVE. CARE SHOULD BE
TAKEN WHEN MAKING ADJUSTMENTS TO AVOID CONTACT WITH THESE PARTS.

Chapter 5 Terminal Descriptions
582/583/5831 5 - 5
OPTION SWITCHES
Switch positions are only read at power-on, so if any adjustment of switches is required, the power
must be removed before doing so.
(OFF)
SW1 Base Frequency
(ON)
:
:
50Hz
60Hz
SW2 SW3
(OFF) (OFF) Normal :
Max Speed
Min Speed
F2F
V
SW2 SW3
(OFF) (ON) Linear :
Max Speed
Min Speed
F2F
V
SW2 SW3
(ON) (OFF) Fan Law
Max Speed
Min Speed
F2F
V
SW2 SW3
(ON) (ON) Reserved
SW4 (OFF)
(ON) Ramp Up Range : :
0.1 - 4 sec
2.5 - 100 sec to base freq.
SW5 (OFF)
(ON) Ramp Down Range : :
0.1 - 4 sec
2.5 - 100 sec to base freq.
SW6 (OFF) Reserved :THIS SW MUST REMAIN OFF.

Chapter 5 Terminal Descriptions
5 - 6 582/583/5831
SW7 SW8
(OFF) (OFF)
(OFF) (ON)
(ON) (OFF)
(ON) (ON) - Stopping Mode
:
:
:
:
Coast to Stop.
Ramp down to Stop.
Ramp to zero followed by 2 sec DC holding pulse.
DC Injection Braking. (See Note 2).
SW9 Ramp Hold : This switch should normally be off. (See Note 3).
SW10 SW11 SW12 Power
Output Drive
(OFF)
(ON) : 0.37kW 0.55kW 582 0.37/0.55kW1
(OFF)
(ON) : 0.55kW 0.75kW 582 0.55/0.75kW1
(OFF) (OFF) (ON)
(ON) (OFF) (ON)
(ON) (ON) (ON)
:
:
:
0.75kW
1.1kW
1.5kW 583 1.1/1.5kW1
(OFF) (ON) (OFF)
(ON) (ON) (OFF) : :1.5kW 2.2kW 583 1.5/2.2kW1
(OFF) (OFF) (ON)
(ON) (OFF) (ON)
(ON) (ON) (ON)
:
:
:
0.37kW
0.55kW
0.75kW 5831 0.75kW1
(OFF) (OFF) (ON)
(ON) (OFF) (ON)
(ON) (ON) (ON)
:
:
:
0.75kW
1.1kW
1.5kW 5831 1.5kW1
NOTES:
1. Controllers are shipped with switches set to the lower rating. Set switches to the required
rating before use. Setting of the switches on the 583 1.1/1.5kW version to 2.2kW will
cause damage and invalidate the warranty.
2. DC injection braking may be selected by setting switches 7 and 8 to the ‘on’ position.
When a stop command is received, the drive will apply a low frequency braking current to
the motor, until the shaft is almost at a standstill. The amount of braking is controlled by
the current limit setting.
DC current is then applied for a short time, to bring the shaft finally to a standstill. This is
controlled by the boost adjustment.
3. To achieve very fast ramp up rates, e.g., 0.1 seconds, it may be necessary to set this switch
to ‘on’.

Chapter 6 Diagnostics
582/583/5831 6 - 1
Chapter 6 Diagnostics
LED1 Power On : Illuminated when power is present on drive.
LED2 Status : Illuminated when drive is healthy and running;
off when drive is healthy and disabled.
Alarm conditions are indicated via an optical
code flash sequence:
Instantaneous overcurrent : 2 flashes followed by pause.
DC link overvoltage : 3 flashes followed by pause.
Ixt overload : 4 flashes followed by pause.
Motor stalled : 5 flashes followed by pause.
Ixt integrator : Status LED flashing but drive still running
indicates that Ixt integrator is operating. The
drive will remain running only for a limited
period of time depending on the level of overload.
LED3 Healthy : Illuminated when drive is healthy.
Off in any alarm conditions.
NOTE: The LED on the left of the drive indicates that there is still charge on the DC link
capacitor. While this LED is illuminated danger of electric shock exists. No work
must be carried out on the drive in this condition.