Eurotherm 216 User manual

UU
UU
U USER MANUALUSER MANUAL
USER MANUALUSER MANUAL
USER MANUAL
02160216 02160216
0216
03160316 03160316
0316
PID CONTROLLERSPID CONTROLLERS
PID CONTROLLERSPID CONTROLLERS
PID CONTROLLERS
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A. 1
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INDEXINDEX
INDEXINDEX
INDEX
A.A.
A.A.
A.WHAT YOU NEED TO KNOW BEFORE YOUWHAT YOU NEED TO KNOW BEFORE YOU
WHAT YOU NEED TO KNOW BEFORE YOUWHAT YOU NEED TO KNOW BEFORE YOU
WHAT YOU NEED TO KNOW BEFORE YOU
STARTSTART
STARTSTART
START......................................................................................................................................
......................................................................................................................................
................................................................... A.2A.2
A.2A.2
A.2
A.1 OUTLINEANDCUTOUTDIMENSIONS .............A.5
1.1.
1.1.
1.MOUNTINGMOUNTING
MOUNTINGMOUNTING
MOUNTING ............................................................................................................................
............................................................................................................................
.............................................................. 11
11
1
2.2.
2.2.
2.ELECTRICAL CONNECTIONSELECTRICAL CONNECTIONS
ELECTRICAL CONNECTIONSELECTRICAL CONNECTIONS
ELECTRICAL CONNECTIONS..............................................................
..............................................................
............................... 22
22
2
3.3.
3.3.
3.PRELIMINARY HARDWARE SETTINGSPRELIMINARY HARDWARE SETTINGS
PRELIMINARY HARDWARE SETTINGSPRELIMINARY HARDWARE SETTINGS
PRELIMINARY HARDWARE SETTINGS 66
66
6
4.4.
4.4.
4.CONFIGURATIONCONFIGURATION
CONFIGURATIONCONFIGURATION
CONFIGURATION ......................................................................................................
......................................................................................................
................................................... 66
66
6
4.1 Pushbuttonfunction ............................................ 6
4.2 Possible protection of the parameters................ 6
4.3 Access to the configuration procedure ............... 7
4.4 Configurationparameters .................................... 7
5.5.
5.5.
5.OPERATIVE MODEOPERATIVE MODE
OPERATIVE MODEOPERATIVE MODE
OPERATIVE MODE..............................................................................................
..............................................................................................
............................................... 1414
1414
14
5.1 Preliminary comments....................................... 14
5.2 SMARTalgorithm ............................................... 15
5.3 Inhibition of the out signal ................................. 15
5.4 Displaying the set point set
(modelLDE) ........................................................ 16
5.5 SP/SP" selection ............................................... 16
5.6 Direct modification of the set point................... 16
5.7 Timermodedescription ..................................... 16
5.8 Manual reset of the alarm ................................. 20
5.9 Soft Start Ffunction ........................................... 20
5.10 Lamp test........................................................... 20
5.11 Function of the pushbuttons ............................. 20
5.12 Indicators ........................................................... 21
5.13 Operative parameters ........................................ 21
6.6.
6.6.
6.ERROR MESSAGESERROR MESSAGES
ERROR MESSAGESERROR MESSAGES
ERROR MESSAGES ........................................................................................
........................................................................................
............................................ 2424
2424
24
6.1 Measurement anomaly signal .......................... 24
6.2 Error messages ................................................. 25
6.3 List of possible errors ....................................... 25
7.7.
7.7.
7.TECHNICAL CHARACTERISTICSTECHNICAL CHARACTERISTICS
TECHNICAL CHARACTERISTICSTECHNICAL CHARACTERISTICS
TECHNICAL CHARACTERISTICS ............................................
............................................
...................... 2626
2626
26
7.1 Technical specifications .................................... 26
7.2 Inputs ................................................................. 27
7.3 Controlactions................................................... 27
7.4 Outs ................................................................... 28
7.5 CPI - Configuration Port Interface ..................... 28
8.8.
8.8.
8.MAINTENANCEMAINTENANCE
MAINTENANCEMAINTENANCE
MAINTENANCE............................................................................................................
............................................................................................................
...................................................... 2828
2828
28
B.B.
B.B.
B.DEFAULT PARAMETERSDEFAULT PARAMETERS
DEFAULT PARAMETERSDEFAULT PARAMETERS
DEFAULT PARAMETERS ....................................................................
....................................................................
.................................. B.1B.1
B.1B.1
B.1
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A. 2
A.A.
A.A.
A. EUROTHERM CONTROLLER MODELS 0216 / 0316EUROTHERM CONTROLLER MODELS 0216 / 0316
EUROTHERM CONTROLLER MODELS 0216 / 0316EUROTHERM CONTROLLER MODELS 0216 / 0316
EUROTHERM CONTROLLER MODELS 0216 / 0316
What you need to know before you startWhat you need to know before you start
What you need to know before you startWhat you need to know before you start
What you need to know before you start
Home Screen DefinitionHome Screen Definition
Home Screen DefinitionHome Screen Definition
Home Screen Definition
Model 0216 displays the measured value or the operating
set point. When the timer is running, time remaining is
displayed.
LED “A” flashing indicates the timer is running, LED
“B” flashing indicates SP2 is selected as the
operating set point.
To select between the set point display and the measured
value press pushbutton V.
Model 0316 displays the measured value on the upper
display. The lower display indicates the operating set point
or the time remaining when the timer is running.
LED “A” flashing indicates the timer is running, LED “B”
flashing indicates SP2 is selected as the operating set
point.
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CONFIGURATION ENTRY & EXITCONFIGURATION ENTRY & EXIT
CONFIGURATION ENTRY & EXITCONFIGURATION ENTRY & EXIT
CONFIGURATION ENTRY & EXIT
EntryEntry
EntryEntry
Entry See operator manual page 7 section 4.3
To gain access to configuration you need to be
in the HOME screen.
While in the HOME screen press the PAGE key
followed by the SCROLL key
Keep both keys pressed for 3 seconds until the
display shows OFFOFF
OFFOFF
OFF and ConFConF
ConFConF
ConF.
Now press either s or t to gain access by
changing OFFOFF
OFFOFF
OFF to ONON
ONON
ON.
ExitExit
ExitExit
Exit See operator manual page 14 after P28
To exit configuration you need to be at the ConfConf
ConfConf
Conf
screen
While in the ConfConf
ConfConf
Conf screen press the PAGE key
followed by the SCROLL key
Keep both keys pressed for 3 seconds until the
display returns to normal numeric display.
POWER OUTPUT On/OffPOWER OUTPUT On/Off
POWER OUTPUT On/OffPOWER OUTPUT On/Off
POWER OUTPUT On/Off
These products allow you manually turn off the
outputpower.
See page 16 section 5.3
OffOff
OffOff
Off To turn the power off press the Vkey
followed by the SCROLL key.
Keep both buttons pressed for 3 seconds until
the display shows OFF.OFF.
OFF.OFF.
OFF.
OnOn
OnOn
On To tune the power on press the Vkey
followed by the SCROLL key.
Keep both buttons pressed for 3 seconds until
the display returns to normal numeric display.
DIRECT SETPOINT ENTRYDIRECT SETPOINT ENTRY
DIRECT SETPOINT ENTRYDIRECT SETPOINT ENTRY
DIRECT SETPOINT ENTRY
See page 16 section 5.6
While viewing the normal display hold either the
Vor Wbutton for more than 2 seconds. The
value will change. After reaching the new set
point do not press any keys for a further 2
seconds and the new value will be entered.
PARAMETER ENTRYPARAMETER ENTRY
PARAMETER ENTRYPARAMETER ENTRY
PARAMETER ENTRY
See page 21 section 5.11
Whenever a parameter is changed using either
the Vor Wbuttons there are 2 options:
Accept new valueAccept new value
Accept new valueAccept new value
Accept new value Press the SCROLL
key
Cancel the changeCancel the change
Cancel the changeCancel the change
Cancel the change Press the PAGE
key
LAMP TESTLAMP TEST
LAMP TESTLAMP TEST
LAMP TEST
See page 21 section 5.10
The instrument display LED’s can be tested as
follows:
Activate TestActivate Test
Activate TestActivate Test
Activate Test Press Wand together
Cancel TestCancel Test
Cancel TestCancel Test
Cancel Test Press Wand together
A. 3
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DEFAULT CONFIGURATIONDEFAULT CONFIGURATION
DEFAULT CONFIGURATIONDEFAULT CONFIGURATION
DEFAULT CONFIGURATION
See section B
The instrument can be pre-loaded with factory
default values.
Using the factory default values is ideal for
completely resetting the instrument before
commencing a new configuration.
PARAMETER SECURITYPARAMETER SECURITY
PARAMETER SECURITYPARAMETER SECURITY
PARAMETER SECURITY
See page 6 section 4.2, and page 10 section P11
& P14
The instrument is supplied with access to the
main parameters which are required for the set-up
procedure.
After commissioning it is necessary to select the
correct level of Parameter Security, simplifing the
instrument user interface for normal operation.
The most common security setting would be:
P11 = 1P11 = 1
P11 = 1P11 = 1
P11 = 1
P14 = OffP14 = Off
P14 = OffP14 = Off
P14 = Off
RECOVERY FROM A LOSTRECOVERY FROM A LOST
RECOVERY FROM A LOSTRECOVERY FROM A LOST
RECOVERY FROM A LOST
PASSWORDPASSWORD
PASSWORDPASSWORD
PASSWORD
See page 6 section 4.2, and page 10 section P11
& P14
If you lose your password
Enter Configuration using the Master Code of 408
Go to parameter P11 and enter the Master Code
of 408
You can now reset the password.
A. 4
TIMER CONTROL FROM FRONTTIMER CONTROL FROM FRONT
TIMER CONTROL FROM FRONTTIMER CONTROL FROM FRONT
TIMER CONTROL FROM FRONT
PANEL KEYSPANEL KEYS
PANEL KEYSPANEL KEYS
PANEL KEYS
See page 17 section 5.7
When a timer funtion is configured the
parameter ‘StS’ is enabled.
This parameter functions the same as that
described for a digital input.
‘StS’ = ‘OFF’ means that the time is off
‘StS’ = ‘On’ means that the timer is on.
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A. 5
A.1A.1
A.1A.1
A.1 OUTLINE AND CUT OUT DIMENSIONSOUTLINE AND CUT OUT DIMENSIONS
OUTLINE AND CUT OUT DIMENSIONSOUTLINE AND CUT OUT DIMENSIONS
OUTLINE AND CUT OUT DIMENSIONS
02160216
02160216
0216
EUROTHERM
EUROTHERM
0 316
0 21 6
03160316
03160316
0316
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1.1.
1.1.
1. MOUNTINGMOUNTING
MOUNTINGMOUNTING
MOUNTING
Select a mounting location where there is
minimumvibration andthe ambienttemperature
ranges between 0 and 50°C (32 and 122°F).
The instrument can be mounted on a panel up to
15 mm thick with a square cutout of 45 x 45 mm.
Foroutlineand cutout dimensionsreferto
page A.4.
The surface texture of the panel must be better
than 6.3 µm.
The instrument is fitted with a rubber panel gasket.
To assure IP65 and NEMA 4 protection, insert the
panelgasketbetween the instrument andthe
panel as shown in Fig. 1.
While holding the instrument against the panel
proceedasfollows:
1) insert the gasket in the instrument case;
2) insert theinstrumentin thepanelcutout;
3) pushing the instrumentagainstthe panel, insert
themountingbracket;
4) with a screwdriver, turnthescrews with a
torque between 0.3 and 0.4 Nm. Fig. 1 PANEL MOUTING
screws
bracket
gasket
panel
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MEASURING INPUTSMEASURING INPUTS
MEASURING INPUTSMEASURING INPUTS
MEASURING INPUTS
NOTENOTE
NOTENOTE
NOTE: Any external components (like zener
barriersetc.) connectedbetweensensor andinput
terminals may cause errors in measurement due
toexcessiveand/or not balanced lineresistanceor
possibleleakagecurrents.
TC INPUTTC INPUT
TC INPUTTC INPUT
TC INPUT
Fig. 3 THERMOCOUPLE CONNECTION
NOTESNOTES
NOTESNOTES
NOTES:
1) Do not runinputwires together withpowerline
cables.
2) For TC wiring use proper compensating cable
preferablyshielded.
3) When a shielded cable is used, it should be
connectedatonepointonly.
2.2.
2.2.
2. ELECTRICAL CONNECTIONSELECTRICAL CONNECTIONS
ELECTRICAL CONNECTIONSELECTRICAL CONNECTIONS
ELECTRICAL CONNECTIONS
Connectionsareto be madewiththe instrument
housinginstalled initsproperlocation.
Fig. 2 REAR TERMINAL BLOCK
10
9
+
_
10
9
+
_
Shield
Shield
+
-
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RTD INPUTRTD INPUT
RTD INPUTRTD INPUT
RTD INPUT
Fig. 4 RESISTANCE TEMPERATURE
DETECTOR CONNECTION
NOTESNOTES
NOTESNOTES
NOTES:
1) Do not runinputwires together withpowerline
cables.
2) Pay attention to the line resistance; a resistance
higher than 20 Ω/wire may cause measurement
errors.
3) When shielded cable is used, it should be
groundedatone sideonlyto avoid groundloop
currents.
4) The impedence of the 3 wires must be the
same.
8
RTD
10
9 8
RTD
10
911
12
Log.input 2
LOGIC INPUTLOGIC INPUT
LOGIC INPUTLOGIC INPUT
LOGIC INPUT
Safetynote:
1) Do notrun logicinput wiringtogether with
powercables.
2) Use an external drycontactcapableof
switching 8 mA, 8 V DC.
3) The instrument needs 300 ms to recognize a
contactstatusvariation.
4) The logic input is NOTNOT
NOTNOT
NOT isolated by the
measuringinput
Fig. 5 - LOGIC INPUT WIRING
The logic input can be programmed as:
A) Set point selector
A.1) In this case it will operate as follows:
logicinput operat.setpoint
open SP
close SP2
B) Start timer
In this case it will operate as described at
paragraph5.7 (Timermodesdescription).
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3) Usecopper conductors only.
4) Do notrun inputwirestogether withpower
line cables.
The following recommendations avoid serious
problems which may occur it when using relay
output to drive inductive loads.
INDUCTIVE LOADSINDUCTIVE LOADS
INDUCTIVE LOADSINDUCTIVE LOADS
INDUCTIVE LOADS
Highvoltage transientsmayoccur whenswitching
inductiveloads.
Thesetransients mayintroduce disturbances
throughtheinternalcontactswhich canaffectthe
performanceoftheinstrument.
The internal protection (varistors) assures correct
protectionupto0.5Aofinductivecomponentbut
theOUT1 NC contact isnotprotected.
The same problem may occur when a switch is
usedinserieswith the internal contacts.
Fig. 7 EXTERNAL SWITCH IN SERIES WITH
THE INTERNAL CONTACT
In these cases an additional RC network should
beinstalledacross the external contactasshown
in Fig. 7
The value of the capacitor (C) and resistor (R) are
shownin thefollowingtable.
R
C
LOAD
POWER
LINE
RELAY OUTSRELAY OUTS
RELAY OUTSRELAY OUTS
RELAY OUTS
Fig. 6 RELAY OUTS
The OUT 1 NO contact and the OUT 2 and OUT 3
contactsareprotectedbyvaristorsagainstinductive
loadwith inductivecomponent upto 0.5A.
The OUT 1 contact rating is 3A/250V AC on
resistiveload.
The OUT 2 and OUT 3 contact rating is 2A/250V
AC on resistive load.
The number of operations is 1 x 105at specified
rating.
NOTES:NOTES:
NOTES:NOTES:
NOTES:
1) Toavoid electricshock, connectthepower
line at the end of the wiring procedure.
2) For power connections use No 16 AWG or
larger wires rated for at least 75°C.
7
6C
NO
OUT 2
14
15 C
NO
OUT 3
1
3
2C
NC
NO
OUT 1
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